Welding station with high thermal efficiency

By introducing an efficient thermal conductivity layer and thermal insulation layer on the welding station, combined with the lighting structure, the problems of heat loss and lack of lighting on the welding station are solved, efficient welding and good lighting are achieved, and welding efficiency and convenience are improved.

CN223198216UActive Publication Date: 2025-08-08DONGGUAN KASADI ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202421674343.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-08-08
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The thermal efficiency of the existing welding station is not high, the heat is easily lost during transmission, and the lighting structure is lacking, which reduces the efficiency of use.

Method used

The design of high-efficiency thermal conduction layer and thermal insulation layer is combined with the lighting structure, and the soldering iron head is connected through an efficient thermal conduction threaded sleeve to achieve efficient heat transfer and insulation, and is equipped with lighting lamp beads to improve visibility.

Benefits of technology

It improves welding thermal efficiency, reduces heat loss, and enhances welding visibility and convenience of use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223198216U_ABST
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Abstract

The utility model discloses a welding table with high thermal efficiency, and relates to the technical field of welding tables. Comprising a soldering station control system, a high-heat soldering station structure and a lighting structure, the high-heat soldering station structure is arranged outside the soldering station control system, the lighting structure is arranged at the upper end of the high-heat soldering station structure, and a power switch on the upper surface of the soldering station control system controls on-off of the soldering station control system. The temperature of the soldering bit can be observed through the temperature display screen, the temperature of the soldering bit can be adjusted through the temperature adjusting knob, electric energy is transmitted to the conductive gasket through the connecting wire, then the conductive gasket transmits the electric energy to the heating electric rod, and the heating electric rod converts the electric energy into heat energy. Heat energy on the heating electric rod can be conducted through the efficient heat conduction layer, heat preservation can be effectively conducted on generated heat through the efficient heat preservation layer, heat dissipation is avoided, then the heat is transmitted to the surface of the soldering bit through the efficient heat conduction threaded sleeve, and welding operation can be conducted through the soldering bit.
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Description

Technical Field

[0001] The utility model relates to the technical field of soldering stations, in particular to a soldering station with high thermal efficiency. Background Art

[0002] A soldering station is a hand tool commonly used in electronic soldering processes. It heats and melts solder (usually tin wire) to weld two workpieces together. A soldering station can also be considered a type of electric soldering iron, a new soldering tool that has emerged with the development of electronic soldering technology. A lead-free soldering station is a type of soldering station with a wide range of uses, from common electronic appliance repair to electronic integrated circuits and chips. However, it is most commonly used for soldering PCB circuit boards in electronics factories. However, the welding thermal efficiency of existing soldering stations is generally not high, and a large amount of heat is dissipated during transfer, thereby reducing the operating efficiency of the soldering station. Moreover, the soldering station body generally does not have an illumination structure, which reduces the efficiency of the soldering station. Therefore, those skilled in the art provide a high-thermal-efficiency soldering station to solve the problems raised in the above-mentioned background technology. Utility Model Content

[0003] The purpose of the present invention is to provide a high thermal efficiency soldering station to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A high-heat-efficiency soldering station includes a soldering station control system, a high-heat soldering station structure, and a lighting structure. The high-heat soldering station structure is provided on the outside of the soldering station control system, and the lighting structure is provided on the upper end of the high-heat soldering station structure. The high-heat soldering station structure includes: a power cord, a power plug, a power switch, a temperature display screen, a temperature adjustment knob, connecting wires, a conductive gasket, an insulating and heat-insulating handle, a heating rod, a high-efficiency heat-conducting layer, a high-efficiency heat-insulating layer, a high-efficiency heat-conducting threaded sleeve, a soldering iron tip, and a connecting threaded hole. The power cord is fixedly installed on the rear surface of the soldering station control system, and the power plug is fixedly installed on the end of the power cord away from the soldering station control system. A power switch is fixedly installed on the right end of the upper surface of the soldering station control system, a temperature display screen is fixedly installed on the upper end of the front surface of the soldering station control system, a temperature adjustment knob is movably installed at the lower end of the temperature display screen and on the front surface of the soldering station control system, a connecting wire is fixedly installed on the right side of the temperature adjustment knob and on the front surface of the soldering station control system, a conductive gasket is fixedly installed on the end of the connecting wire away from the soldering station control system, an insulating and heat-insulating handle is fixedly sleeved on the surface of the conductive gasket and the surface of the front end of the connecting wire, and a heating rod is fixedly installed in the middle of the front surface of the conductive gasket.

[0006] Preferably, a high-efficiency heat-conducting layer is fixedly provided on the surface of the heating rod, and a high-efficiency heat-insulating layer is fixedly provided on the surface of the high-efficiency heat-conducting layer.

[0007] Preferably, a high-efficiency heat-conducting threaded sleeve is fixedly provided on the surface of the high-efficiency heat-insulating layer, a thread is provided on the surface of the high-efficiency heat-conducting threaded sleeve, and a soldering iron head is movably provided on the surface of the high-efficiency heat-conducting threaded sleeve.

[0008] Preferably, a connecting threaded hole is provided on the surface of the soldering iron tip opposite to the high-efficiency thermally conductive threaded sleeve, and the high-efficiency thermally conductive threaded sleeve is threadedly connected to the inside of the connecting threaded hole, so that the soldering iron tip is sleeved on the surface of the high-efficiency thermally conductive threaded sleeve, thereby facilitating the replacement of the soldering iron tip.

[0009] Preferably, the lighting structure comprises: a supporting vertical rod, a supporting horizontal rod, a square through groove, a sliding groove, a movable plate, a movable handle and lighting lamp beads, and the front end of the upper surface of the insulating and heat-insulating handle is fixedly mounted with the supporting vertical rod.

[0010] Preferably, a support cross bar is fixedly mounted on the upper surface of the support vertical bar, and a square through groove is provided through the middle of the upper surface of the support cross bar.

[0011] Preferably, slide grooves are provided on both left and right side surfaces of the square through groove, and a movable plate is movably installed between the left and right side surfaces of the square through groove and inside the slide groove.

[0012] Preferably, a moving handle is fixedly installed in the middle of the upper surface of the moving plate, and a lighting lamp bead is fixedly installed in the middle of the bottom surface of the moving plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the power plug at one end of the power cord is plugged into a suitable power socket, and then the high-efficiency thermal conductive threaded sleeve is threadedly connected to the inside of the connecting threaded hole, so that the soldering iron tip is sleeved on the surface of the high-efficiency thermal conductive threaded sleeve, thereby facilitating the replacement of the soldering iron tip, and the switch of the soldering station control system is controlled by the power switch on the upper surface of the soldering station control system, the temperature of the soldering iron tip can be observed through the temperature display screen, and the temperature of the soldering iron tip can be adjusted through the temperature adjustment knob, the connecting wire transmits electrical energy to the conductive gasket, and the conductive gasket then transmits electrical energy to the heating rod, and the heating rod converts electrical energy into thermal energy, and the thermal energy on the heating rod can be conducted through the high-efficiency thermal conductive layer, and the generated heat can be effectively insulated through the high-efficiency thermal insulation layer to prevent heat dissipation, and then the heat is transmitted to the surface of the soldering iron tip through the high-efficiency thermal conductive threaded sleeve, and the soldering operation can be performed through the soldering iron tip.

[0014] When the light is dim during welding, the lighting can be provided by the lighting beads. By moving the handle, the movable rod can be moved to adjust the front and rear position of the lighting beads, which solves the above-mentioned problem. However, the welding thermal efficiency of the existing soldering station is usually not high, and a large amount of heat will be dissipated during the transfer, thereby reducing the working efficiency of the soldering station. Moreover, the soldering station body generally does not have a lighting structure, thereby reducing the use efficiency of the soldering station. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The figure is a schematic diagram of the overall structure of a high thermal efficiency soldering station.

[0016] Figure 2 This is a schematic diagram of the structure of a high thermal efficiency soldering station with partial structure disassembled.

[0017] Figure 3 This is a schematic diagram of the structure of a high-heat soldering station with a high thermal efficiency.

[0018] Figure 4 This is a schematic diagram of the structure of connecting wires, an insulating and heat-insulating handle, and a high-efficiency heat-conducting threaded sleeve in a high-heat-efficiency soldering station.

[0019] Figure 5 The schematic diagram shows the structure of a heating rod, a high-efficiency heat-conducting layer, a high-efficiency heat-insulating layer and a high-efficiency heat-conducting threaded sleeve in a high-heat-efficiency soldering station.

[0020] Figure 6 The figure is a schematic diagram of the structure of a soldering iron tip in a high thermal efficiency soldering station.

[0021] Figure 7 This is a structural diagram of a soldering iron tip and connecting threaded hole in a high thermal efficiency soldering station.

[0022] Figure 8 A schematic diagram of the structure of connecting wires, an insulated and heat-insulating handle, and a soldering iron tip in a high-heat-efficiency soldering station.

[0023] Figure 9 This is a structural diagram of the supporting vertical rods, supporting horizontal rods and square through-slots in a high thermal efficiency soldering station.

[0024] Figure 10 This is a schematic diagram of the lighting structure in a high thermal efficiency soldering station.

[0025] Figure 11 This is a structural diagram of a movable plate, movable handle and lighting lamp beads in a high thermal efficiency soldering station.

[0026] In the figure: 1-soldering station control system, 101-power cord, 102-power plug, 2-power switch, 3-temperature display, 4-temperature adjustment knob, 5-connecting wires, 501-conductive gasket, 6-insulating heat-insulating handle, 7-heating rod, 701-high-efficiency thermal conductive layer, 702-high-efficiency thermal insulation layer, 703-high-efficiency thermal conductive threaded sleeve, 8-soldering iron tip, 801-connecting threaded hole, 9-support vertical rod, 10-support horizontal rod, 1001-square through groove, 1002-slide groove, 11-movable plate, 1101-movable handle, 12-lighting lamp beads. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0028] See also Figures 1 to 11In an embodiment of the present invention, a high thermal efficiency soldering station includes a soldering station control system 1, a high thermal soldering station structure and a lighting structure. The high thermal soldering station structure is provided on the outside of the soldering station control system 1, and the upper end of the high thermal soldering station structure is provided with a lighting structure. The high thermal soldering station structure includes: a power cord 101, a power plug 102, a power switch 2, a temperature display screen 3, a temperature adjustment knob 4, a connecting wire 5, a conductive gasket 501, an insulating and heat-insulating handle 6, a heating rod 7, an efficient thermal conductive layer 701, an efficient thermal insulation layer 702, a high-efficiency thermal conductive threaded sleeve 703, a soldering iron tip 8 and a connecting threaded hole 801. The power cord 101 is fixedly installed on the rear surface of the soldering station control system 1, and the end of the power cord 101 away from the soldering station control system 1 is fixed A power plug 102 is installed, a power switch 2 is fixedly installed on the right end of the upper surface of the soldering station control system 1, a temperature display screen 3 is fixedly installed on the upper end of the front surface of the soldering station control system 1, a temperature adjustment knob 4 is movably installed at the lower end of the temperature display screen 3 and on the front surface of the soldering station control system 1, a connecting wire 5 is fixedly installed on the right side of the temperature adjustment knob 4 and on the front surface of the soldering station control system 1, a conductive gasket 501 is fixedly installed on the end of the connecting wire 5 away from the soldering station control system 1, an insulating and heat-insulating handle 6 is fixedly sleeved on the surface of the conductive gasket 501 and the surface of the front end of the connecting wire 5, a heating rod 7 is fixedly installed in the middle of the front surface of the conductive gasket 501, and the heating rod 7 is fixedly sleeved with a high-efficiency heat-conducting layer 701, and a high-efficiency heat-insulating layer 702 is fixedly sleeved on the surface of the high-efficiency heat-insulating layer 702. A high-efficiency heat-conducting threaded sleeve 703 is fixedly sleeved on the surface of the high-efficiency heat-conducting threaded sleeve 703. A thread is provided on the surface of the high-efficiency heat-conducting threaded sleeve 703. A soldering iron tip 8 is movably sleeved on the surface of the high-efficiency heat-conducting threaded sleeve 703. A connecting threaded hole 801 is provided on the surface of the side opposite to the soldering iron tip 8 and the high-efficiency heat-conducting threaded sleeve 703. The high-efficiency heat-conducting threaded sleeve 703 is threadedly connected to the inside of the connecting threaded hole 801, so that the soldering iron tip 8 is sleeved on the surface of the high-efficiency heat-conducting threaded sleeve 703, thereby facilitating the replacement of the soldering iron tip 8. The lighting structure includes: a supporting vertical rod 9 and a supporting horizontal rod 10. Square through groove 1001, slide groove 1002, movable plate 11, movable handle 1101 and lighting lamp bead 12. The front end of the upper surface of the insulating and heat-insulating handle 6 is fixedly installed with a supporting vertical rod 9, and the upper surface of the supporting vertical rod 9 is fixedly installed with a supporting cross bar 10. A square through groove 1001 is provided through the middle of the upper surface of the supporting cross bar 10. Slide grooves 1002 are provided on the left and right side surfaces inside the square through groove 1001. A movable plate 11 is movably installed between the left and right side surfaces inside the square through groove 1001 and inside the slide groove 1002. A moving handle 1101 is fixedly installed in the middle of the upper surface of the movable plate 11, and a lighting lamp bead 12 is fixedly installed in the middle of the bottom surface of the movable plate 11.

[0029] The working principle of this utility model is:

[0030] The utility model relates to a high thermal efficiency soldering station. In a specific use process, first, the power plug 102 at one end of the power cord 101 is plugged into a suitable power socket, and then the high-efficiency heat-conducting threaded sleeve 703 is threadedly connected to the inside of the connecting threaded hole 801, so that the soldering iron tip 8 is sleeved on the surface of the high-efficiency heat-conducting threaded sleeve 703, thereby making it convenient to replace the soldering iron tip 8. The power switch 2 on the upper surface of the soldering station control system 1 controls the switch of the soldering station control system 1, the temperature of the soldering iron tip 8 can be observed through the temperature display screen 3, the temperature of the soldering iron tip 8 can be adjusted through the temperature adjustment knob 4, and the power cord 5 is connected to the power supply 101. The electric energy is transmitted to the conductive gasket 501, and the conductive gasket 501 transmits the electric energy to the heating rod 7. The heating rod 7 converts the electric energy into heat energy. The heat energy on the heating rod 7 can be conducted through the high-efficiency heat-conducting layer 701, and the generated heat can be effectively insulated through the high-efficiency heat-insulating layer 702 to avoid heat dissipation. The heat is then transmitted to the surface of the soldering iron tip 8 through the high-efficiency heat-conducting threaded sleeve 703, and welding operations can be performed through the soldering iron tip 8. When the light during welding is dim, the lighting can be provided by the lighting bead 12. The movable rod 11 can be moved by moving the handle 1101 to adjust the front and rear position of the lighting bead 12.

[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A high thermal efficiency soldering station, comprising a soldering station control system (1), a high thermal soldering station structure and a lighting structure, characterized in that: The soldering station control system (1) is provided with a high-heat soldering station structure on the outside, and a lighting structure is provided on the upper end of the high-heat soldering station structure. The high-heat soldering station structure comprises: a power cord (101), a power plug (102), a power switch (2), a temperature display screen (3), a temperature adjustment knob (4), a connecting wire (5), a conductive gasket (501), an insulating heat-insulating handle (6), a heating rod (7), a high-efficiency heat-conducting layer (701), a high-efficiency heat-insulating layer (702), a high-efficiency heat-conducting threaded sleeve (703), a soldering iron head (8) and a connecting threaded hole (801). The power cord (101) is fixedly installed on the rear side surface of the soldering station control system (1), and the power plug (102) is fixedly installed on the end of the power cord (101) away from the soldering station control system (1). A power switch (2) is fixedly installed on the right end of the upper surface of the soldering station control system (1); a temperature display screen (3) is fixedly installed on the upper end of the front side surface of the soldering station control system (1); a temperature adjustment knob (4) is movably installed at the lower end of the temperature display screen (3) and located on the front side surface of the soldering station control system (1); a connecting wire (5) is fixedly installed on the right side of the temperature adjustment knob (4) and located on the front side surface of the soldering station control system (1); a conductive pad (501) is fixedly installed on the end of the connecting wire (5) away from the soldering station control system (1); an insulating heat-insulating handle (6) is fixedly sleeved on the surface of the conductive pad (501) and the surface of the front end of the connecting wire (5); and a heating rod (7) is fixedly installed in the middle of the front side surface of the conductive pad (501).

2. A high thermal efficiency soldering station according to claim 1, characterized in that: A high-efficiency heat-conducting layer (701) is fixedly provided on the surface of the heating rod (7), and a high-efficiency heat-insulating layer (702) is fixedly provided on the surface of the high-efficiency heat-conducting layer (701).

3. A high thermal efficiency soldering station according to claim 1, characterized in that: A high-efficiency heat-conducting threaded sleeve (703) is fixedly sleeved on the surface of the high-efficiency heat-insulating layer (702), threads are provided on the surface of the high-efficiency heat-conducting threaded sleeve (703), and a soldering iron head (8) is movably sleeved on the surface of the high-efficiency heat-conducting threaded sleeve (703).

4. A high thermal efficiency soldering station according to claim 1, characterized in that: A connecting threaded hole (801) is provided on the surface of the soldering iron tip (8) on the side opposite to the high-efficiency heat-conducting threaded sleeve (703), and the high-efficiency heat-conducting threaded sleeve (703) is threadedly connected to the inside of the connecting threaded hole (801), thereby sleeved on the surface of the high-efficiency heat-conducting threaded sleeve (703).

5. A high thermal efficiency soldering station according to claim 1, characterized in that: The lighting structure comprises: a supporting vertical rod (9), a supporting horizontal rod (10), a square through groove (1001), a sliding groove (1002), a movable plate (11), a movable handle (1101) and a lighting lamp bead (12); the supporting vertical rod (9) is fixedly mounted on the front end of the upper surface of the insulating and heat-insulating handle (6).

6. A high thermal efficiency soldering station according to claim 5, characterized in that: A support cross bar (10) is fixedly mounted on the upper surface of the support vertical bar (9), and a square through groove (1001) is provided through the middle of the upper surface of the support cross bar (10).

7. A high thermal efficiency soldering station according to claim 5, characterized in that: Slide grooves (1002) are provided on both left and right surfaces of the square through groove (1001), and a movable plate (11) is movably installed between the left and right surfaces of the square through groove (1001) and inside the slide groove (1002).

8. A high thermal efficiency soldering station according to claim 5, characterized in that: A moving handle (1101) is fixedly installed in the middle of the upper surface of the moving plate (11), and a lighting lamp bead (12) is fixedly installed in the middle of the bottom surface of the moving plate (11).