Welding device for steel structure machining

Abstract

The utility model discloses a welding device for steel structure processing, which comprises a base, a lifting platform is arranged above the base, an electric sliding rail is arranged at the middle position of the lower end of the lifting platform, a welding mechanism is arranged at the output end of the electric sliding rail, electric telescopic rods are arranged at four corners in the base, and the welding mechanism is connected with the electric telescopic rods. The device further comprises a purification box arranged on one side of the upper end of the lifting table, four activated carbon air purification plates distributed at equal intervals are arranged in the purification box, and the front side and the rear side of the lower end of the lifting table are each provided with two smoke suction hoods. According to the welding device for steel structure machining, the purification effect of welding smoke can be achieved, the working environment is prevented from being polluted, and the body health of operators is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of steel structure processing, in particular to a welding device for steel structure processing. Background Art

[0002] Steel structures are engineering structures made of steel materials such as sections and plates, primarily used in buildings, bridges, ships, and other fields. They are characterized by their light weight, ease of construction, and high strength and stability. Components or parts within steel structures are often connected by welding, a method that allows for more flexible and diverse structural forms. Welded connections not only offer high strength and excellent sealing properties, but also ensure that the steel structure effectively transmits and distributes loads when subjected to external forces, thereby maintaining structural stability and safety.

[0003] The existing Chinese patent with announcement number CN217942314U discloses a welding device for processing steel structures, including: a base, a support frame fixedly connected to the base, a lifting device provided on the support frame, a slide provided on the lifting device, a first slide groove provided inside the slide, a first driving device fixedly installed on the slide, a first lead screw fixedly connected to the output end of the first driving device, a slider threadedly connected to the first lead screw, a limiting column for limiting the slider fixedly connected to the first slide groove, a welding gun provided at the lower end of the slider, and a clamping mechanism provided on the base.

[0004] Although the above scheme is convenient for clamping steel structures and performing horizontal welding of steel structures during use, harmful gases will be generated during steel structure welding. The device lacks the ability to handle the harmful gases, which makes it easy for them to escape into the working environment and endanger the health of the operators. At the same time, the device does not meet the existing needs. Therefore, we propose a welding device for steel structure processing. Utility Model Content

[0005] The purpose of the present invention is to provide a welding device for steel structure processing, so as to solve the problem that the harmful gases generated by the welding device proposed in the above background technology during steel structure welding cannot be effectively treated, thereby endangering the health of the operator.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a welding device for steel structure processing, comprising a base, a lifting platform provided above the base, an electric slide rail installed at the middle position of the lower end of the lifting platform, a welding mechanism installed at the output end of the electric slide rail, electric telescopic rods installed at the four corners of the interior of the base, and the output ends of the electric telescopic rods are connected to the lifting platform;

[0007] It also includes a purification box, which is arranged on one side of the upper end of the lifting platform, and the interior of the purification box is provided with four equidistantly distributed activated carbon air purification plates, and two smoking hoods are provided on the front and rear sides of the lower end of the lifting platform;

[0008] It also includes a transmission cavity, which is opened at the upper end of the base. Double-threaded transmission rods are rotatably arranged on both sides of the transmission cavity. The front and rear sides of the outside of the double-threaded transmission rods are threadedly connected with a moving seat. One end of the moving seat extends to the outside of the transmission cavity, and the end of the moving seat located outside the transmission cavity is slidably matched with the base.

[0009] Preferably, a motor is provided on the front side of the transmission cavity.

[0010] Preferably, the output end of the motor is equipped with a first rotating shaft through a coupling, and the first rotating shaft is rotatably connected to the transmission chamber, a second rotating shaft is provided on both sides of the first rotating shaft, the front end of the double-threaded transmission rod is welded with a third rotating shaft, and the third rotating shaft is rotatably connected to the transmission chamber, and the outer walls of the first rotating shaft and the third rotating shaft and the two ends of the second rotating shaft are provided with bevel gears, and the bevel gears are meshed with each other.

[0011] Preferably, bearings are provided on both sides of the exterior of the second rotating shaft, the inner walls of the bearings are connected to the outer walls of the second rotating shaft, and the outer walls of the bearings are connected to the inner wall of the transmission cavity.

[0012] Preferably, guide rods are welded on both sides of the double-threaded transmission rod, the guide rods pass through the movable seat, and the guide rods are slidably matched with the movable seat.

[0013] Preferably, one end of the movable seat located outside the transmission cavity is threadedly connected to a single-threaded rod, the upper end of the single-threaded rod is installed with a knob, and the lower end of the single-threaded rod is provided with a pressure plate.

[0014] Preferably, an air suction machine is provided on one side of the purification box, and the air suction machine is connected to the purification box and the smoking hood through a connecting pipe.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model is provided with an air suction machine at the upper end of the lifting platform, and a purification box is provided on one side of the air suction machine. When welding is carried out, the air suction machine can be started, and the air suction machine can allow the fume generated by welding to enter the purification box through the fume hood through the connection of the connecting pipe. An activated carbon air purification plate is provided in the purification box. The activated carbon air purification plate can efficiently adsorb these harmful gas molecules with its unique physical and chemical properties. When the fume generated by welding enters the purification box, the harmful gas molecules in the fume will contact with the surface of the activated carbon and be firmly adsorbed, thereby achieving a purification effect, avoiding pollution of the working environment, and ensuring the health of the operator.

[0017] 2. The utility model opens a transmission cavity inside the base, and two double-threaded transmission rods are rotatably arranged on both sides of the transmission cavity. After the two steel structures are placed on the upper end of the base, the motor is started. The motor will realize the synchronous rotation of the two double-threaded transmission rods through the driving mechanism, and when the double-threaded transmission rods rotate, they will drive the two moving seats to move toward each other, thereby realizing the synchronous push of the steel structures, making the docking of the steel structures more accurate, and only using one motor, saving the cost of use.

[0018] 3. The utility model has a single threaded rod threadedly connected to the upper end of the movable base. Before the two movable blocks are docked for welding, the operator can turn the knob to make the single threaded rod drive the pressure plate to move downward, thereby squeezing and fixing the steel structure below, thereby preventing the movement of the steel structure during welding and ensuring the stability and accuracy of the welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic front view of the three-dimensional structure of the present utility model;

[0020] Figure 2 It is a schematic side view of the three-dimensional structure of the utility model;

[0021] Figure 3 This is a top view of the internal structure of the base of the present invention;

[0022] Figure 4 It is a front view schematic diagram of the internal structure of the lifting platform of the present invention.

[0023] In the figure: 1. Base; 2. Lifting platform; 3. Electric telescopic rod; 4. Purification box; 5. Air suction machine; 6. Connecting pipe; 7. Smoke hood; 8. Electric slide rail; 9. Welding mechanism; 10. Transmission chamber; 11. Double-threaded transmission rod; 12. Guide rod; 13. Moving seat; 14. First rotating shaft; 15. Second rotating shaft; 16. Third rotating shaft; 17. Bevel gear; 18. Motor; 19. Bearing; 20. Single-threaded rod; 21. Pressure plate; 22. Knob; 23. Activated carbon air purification panel. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-4 The utility model provides a technical solution: a welding device for steel structure processing, comprising a base 1, a lifting platform 2 is arranged above the base 1, an electric slide rail 8 is installed at the middle position of the lower end of the lifting platform 2, a welding mechanism 9 is installed at the output end of the electric slide rail 8, and electric telescopic rods 3 are installed at the four corners inside the base 1, and the output ends of the electric telescopic rods 3 are connected to the lifting platform 2;

[0026] It also includes a purification box 4, which is arranged on one side of the upper end of the lifting platform 2. Four equally spaced activated carbon air purification plates 23 are arranged inside the purification box 4. Two smoking hoods 7 are provided on the front and rear sides of the lower end of the lifting platform 2;

[0027] It also includes a transmission chamber 10, which is opened at the upper end of the base 1. Double-threaded transmission rods 11 are rotatably provided on both sides of the transmission chamber 10. The front and rear sides of the outside of the double-threaded transmission rod 11 are threadedly connected to a movable seat 13. One end of the movable seat 13 extends to the outside of the transmission chamber 10, and the end of the movable seat 13 located outside the transmission chamber 10 is slidably matched with the base 1.

[0028] During use, the starting motor 18 drives the first rotating shaft 14, which is meshed and transmitted by the bevel gear 17, and synchronously drives the second rotating shaft 15 and the third rotating shaft 16 to rotate, and then drives the double-threaded transmission rod 11, so that the two movable seats 13 move toward each other along the guide rod 12, adjust and dock the steel structure, rotate the knob 22 after the steel structure is docked, and fix the steel structure through the single-threaded rod 20 to lower the pressure plate 21 to ensure stable welding. The electric telescopic rod 3 controls the lifting platform 2 to move downward, and the electric slide rail 8 guides the welding mechanism 9 to operate precisely. During welding, the suction machine 5 sucks away harmful smoke through the connecting pipe 6 and the smoke hood 7 and enters the purification box 4. The built-in activated carbon air purification panel 23 effectively purifies the gas to protect the working environment and personnel health.

[0029] See also Figure 3 , a motor 18 is provided on the front side of the transmission chamber 10 , and the motor 18 provides power for the rotation of the double-threaded transmission rod 11 ;

[0030] See also Figure 3, the output end of the motor 18 is installed with a first rotating shaft 14 through a coupling, and the first rotating shaft 14 is rotatably connected to the transmission chamber 10, and a second rotating shaft 15 is provided on both sides of the first rotating shaft 14, and the front end of the double-threaded transmission rod 11 is welded with a third rotating shaft 16, and the third rotating shaft 16 is rotatably connected to the transmission chamber 10, and the outer walls of the first rotating shaft 14 and the third rotating shaft 16 and the two ends of the second rotating shaft 15 are provided with bevel gears 17, and the bevel gears 17 are meshed with each other. Through the meshing transmission of the bevel gears 17, a smooth distribution and transmission of power is achieved, so that the double-threaded transmission rod 11 can work synchronously and stably, thereby improving the transmission efficiency and accuracy;

[0031] See also Figure 3 , bearings 19 are provided on both sides of the outside of the second rotating shaft 15, the inner walls of the bearings 19 are connected to the outer walls of the second rotating shaft 15, and the outer walls of the bearings 19 are connected to the inner walls of the transmission cavity 10. The bearings 19 can reduce the friction and resistance of the second rotating shaft 15 during the rotation process, improve the transmission efficiency, and extend the service life of the second rotating shaft 15. At the same time, the supporting role of the bearings 19 also ensures the stability and reliability of the second rotating shaft 15 during rotation;

[0032] See also Figure 3 , guide rods 12 are welded on both sides of the double-threaded transmission rod 11, and the guide rods 12 pass through the moving seat 13, and the guide rods 12 are slidably matched with the moving seat 13. The guide rods 12 provide a stable sliding track for the moving seat 13, limiting the freedom of the moving seat 13 in the horizontal direction, so that the moving seat 13 can only move in a straight line along the guide rods, which not only improves the movement accuracy and stability of the moving seat 13, but also avoids transmission failure or damage caused by the deviation of the moving seat 13;

[0033] See also Figure 1 and Figure 2 , one end of the movable seat 13 located outside the transmission cavity 10 is threadedly connected to a single-threaded rod 20, the upper end of the single-threaded rod 20 is installed with a knob 22, and the lower end of the single-threaded rod 20 is provided with a pressure plate 21. By rotating the knob 22, the position of the single-threaded rod 20 in the movable seat 13 can be easily adjusted, thereby controlling the clamping force of the pressure plate 21 on the steel structure. This design is not only simple and quick to operate, but also can flexibly adjust the clamping force according to actual needs, thereby ensuring the stability and safety of the steel structure during the welding process;

[0034] See also Figure 1 and Figure 4An air suction machine 5 is provided on one side of the purification box 4. The air suction machine 5 is connected to the purification box 4 and the smoking hood 7 through a connecting pipe 6. The air suction machine 5 can generate a strong suction force and quickly suck the harmful smoke generated during welding into the purification box 4 through the connecting pipe. The activated carbon air purification plate 23 inside the purification box 4 can effectively adsorb and purify these harmful gas molecules, thereby preventing them from escaping into the working environment and causing harm to the operators.

[0035] Working principle: When in use, place the two steel structures to be welded on the upper end of the base 1 in the front and back directions, start the motor 18, and the motor 18 will rotate the first rotating shaft 14 through the coupling. The first rotating shaft 14 will rotate one of the bevel gears 17. Under the meshing transmission of the bevel gear 17, the bevel gears 17 on both sides of the bevel gear 17 can drive the two second rotating shafts 15 to rotate synchronously. The setting of the bearing 19 ensures the smooth rotation of the second rotating shaft 15. The second rotating shaft 15 can drive the third rotating shaft 16 to rotate through the meshing transmission of another set of bevel gears 17. The third rotating shaft 16 will drive the rotation of the double-threaded transmission rod 11, and the double-threaded transmission rod 11 will drive the synchronous rotation of the two moving seats 13. Since the moving seats 13 are slidably matched with the two guide rods 12, they will be subject to axial limitation. The two moving seats 13 will rotate in opposite or opposite horizontal straight lines. The two When the movable seat 13 moves toward each other, it can synchronously push the placed steel structure, so that the two steel structures can be docked more accurately. After the two steel structures are docked, the knob 22 can be turned, and the knob 22 will drive the single-threaded rod 20 to rotate, and the single-threaded rod 20 will drive the pressure plate 21 to move down, so that the steel structure can be clamped and fixed, thereby avoiding the movement of the steel structure during welding, ensuring the stability and accuracy of the welding process, starting the electric telescopic rod 3 to move the lifting platform 2 downward, starting the electric slide rail to move the welding mechanism 9 for welding processing, starting the suction machine 5 during welding, and the suction machine 5 can generate suction in the fume hood 7 through the connecting pipe 6, so that the harmful smoke emitted during welding can be sucked into the interior of the purification box 4, and the interior of the purification box 4 is provided with an activated carbon air purification plate 23, which can adsorb harmful gas molecules to achieve a purification effect, avoid polluting the working environment, and ensure the health of the operator.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A welding device for steel structure processing, comprising a base (1), a lifting platform (2) is provided above the base (1), an electric slide rail (8) is installed at the middle position of the lower end of the lifting platform (2), a welding mechanism (9) is installed at the output end of the electric slide rail (8), electric telescopic rods (3) are installed at the four corners inside the base (1), and the output ends of the electric telescopic rods (3) are connected to the lifting platform (2), characterized in that: It also includes a purification box (4) which is arranged on one side of the upper end of the lifting platform (2), and the interior of the purification box (4) is provided with four activated carbon air purification plates (23) distributed at equal intervals, and two smoking hoods (7) are provided on the front and rear sides of the lower end of the lifting platform (2); The invention also includes a transmission cavity (10) which is opened at the upper end of the base (1), and double-threaded transmission rods (11) are rotatably provided on both sides of the transmission cavity (10), and a movable seat (13) is threadedly connected to the front and rear sides of the double-threaded transmission rod (11), and one end of the movable seat (13) extends to the outside of the transmission cavity (10), and the end of the movable seat (13) located outside the transmission cavity (10) is slidably matched with the base (1).

2. A welding device for steel structure processing according to claim 1, characterized in that: A motor (18) is provided on the front side of the transmission cavity (10).

3. A welding device for steel structure processing according to claim 2, characterized in that: The output end of the motor (18) is mounted with a first rotating shaft (14) through a coupling, and the first rotating shaft (14) is rotatably connected to the transmission chamber (10). Second rotating shafts (15) are provided on both sides of the first rotating shaft (14). The front ends of the double-threaded transmission rods (11) are welded with third rotating shafts (16), and the third rotating shafts (16) are rotatably connected to the transmission chamber (10). The outer walls of the first rotating shaft (14) and the third rotating shaft (16) and the two ends of the second rotating shaft (15) are provided with bevel gears (17), and the bevel gears (17) are meshed with each other.

4. A welding device for steel structure processing according to claim 3, characterized in that: Bearings (19) are provided on both sides of the exterior of the second rotating shaft (15), the inner walls of the bearings (19) are connected to the outer walls of the second rotating shaft (15), and the outer walls of the bearings (19) are connected to the inner walls of the transmission chamber (10).

5. The welding device for steel structure processing according to claim 1, characterized in that: Guide rods (12) are welded on both sides of the double-thread transmission rod (11), and the guide rods (12) pass through the movable seat (13), and the guide rods (12) are slidably matched with the movable seat (13).

6. The welding device for steel structure processing according to claim 1, characterized in that: One end of the movable seat (13) located outside the transmission cavity (10) is threadedly connected to a single threaded rod (20), the upper end of the single threaded rod (20) is installed with a knob (22), and the lower end of the single threaded rod (20) is provided with a pressure plate (21).

7. The welding device for steel structure processing according to claim 1, characterized in that: An air suction machine (5) is provided on one side of the purification box (4), and the air suction machine (5) is connected to the purification box (4) and the smoking hood (7) via a connecting pipe (6).

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