Water blocking cap assembling equipment
By designing the water blocking cap assembly equipment, and using a combined structure of tooling blocks, limiting holes and stamping holes, the time-consuming and laborious problem of manual assembly of water blocking parts is solved, and efficient and low-cost assembly effect is achieved.
Patent Information
- Application Number
- CN202422043861.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Manual assembly of water blocking accessories is time-consuming and labor-intensive, has high labor costs and slow efficiency.
Design a water-blocking cap assembly equipment, including tooling blocks, limiting holes and stamping holes, and adopts a combined structure of buffer layer, reinforcement layer and wear-resistant layer to improve stability and strength.
The efficient assembly of the water blocking cap is achieved, which reduces labor costs and improves assembly efficiency.
Smart Images

Figure CN223199594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of infusion set production, in particular to water-blocking cap assembly equipment. Background Art
[0002] A disposable infusion set is a common medical consumable. After sterilization, it establishes a channel between the vein and the drug solution and is used for intravenous infusion. It is generally composed of eight parts connected by an intravenous needle or injection needle, a needle cap, an infusion hose, a drug filter, a flow regulator, a drip pot, a bottle stopper puncture device, and an air filter. Some infusion sets also have injection parts, drug adding ports, etc.
[0003] The water-blocking parts are composed of three parts: base, cover cap and water-blocking membrane. Manual assembly is time-consuming and labor-intensive, with high labor costs and low efficiency. In order to improve this phenomenon, save labor costs and improve efficiency, a water-blocking cap assembly equipment is urgently needed to overcome the above defects. Utility Model Content
[0004] The purpose of the present invention is to provide a water blocking cap assembly device, which has the advantages of cost saving and high efficiency, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a water-blocking cap assembly device, comprising a tooling block, wherein the tooling block is provided with evenly distributed limiting holes, and a stamping hole is provided inside the tooling block and on the back side of the limiting holes. The tooling block comprises a buffer layer, a base layer, a reinforcement layer and a wear-resistant layer, the buffer layer comprises polyurethane buffer rubber, natural rubber and silicone rubber, the reinforcement layer comprises carbon fiber composite material and metal reinforcement material, the wear-resistant layer comprises wear-resistant steel, high carbon chromium alloy steel and polymer material, the reinforcement layer is arranged on the front side of the base layer, the wear-resistant layer is arranged on the front side of the reinforcement layer, and the buffer layer is arranged on the back side of the base layer.
[0006] Furthermore, the wear-resistant steel is arranged on the back side of the high-carbon chromium alloy steel, and the polymer material is arranged on the front side of the high-carbon chromium alloy steel.
[0007] Furthermore, the carbon fiber composite material is arranged on the back side of the metal reinforcement material, and the thickness of the carbon fiber composite material is equal to the thickness of the metal reinforcement material.
[0008] Furthermore, the polyurethane buffer rubber is arranged on the back side of the natural rubber, and the silicone rubber is arranged on the front side of the natural rubber.
[0009] Furthermore, the inner diameter of the limiting hole is greater than the inner diameter of the punching hole, and the thickness of the buffer layer is greater than the thickness of the reinforcement layer.
[0010] Furthermore, the thickness of the polyurethane buffer rubber is greater than that of the natural rubber, and the thickness of the natural rubber is less than that of the silicone rubber.
[0011] In summary, due to the adoption of the above technology, the beneficial effects of the utility model are:
[0012] The utility model facilitates the assembly of the water-blocking cap by arranging the tooling block, facilitates the limiting of the stamping part by arranging the limiting hole, facilitates the discharge of waste generated by stamping by arranging the stamping hole, mainly improves the stability coefficient of the tooling block by arranging the buffer layer, and increases the strength and service life of the tooling block by arranging the reinforcing layer and the wear-resistant layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the tooling block of the utility model;
[0016] Figure 4 This is a schematic diagram of the cross-sectional structure of the buffer layer of the utility model;
[0017] Figure 5 This is a schematic diagram of the cross-sectional structure of the reinforcement layer of the utility model;
[0018] Figure 6 This is a schematic diagram of the cross-sectional structure of the wear-resistant layer of the utility model.
[0019] In the figure: 1. Tooling block; 2. Punching hole; 3. Limiting hole; 4. Buffer layer; 41. Polyurethane buffer rubber; 42. Natural rubber; 43. Silicone rubber; 5. Base layer; 6. Reinforcement layer; 61. Carbon fiber composite material; 62. Metal reinforcement material; 7. Wear-resistant layer; 71. Wear-resistant steel; 72. High carbon chromium alloy steel; 73. Polymer material. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0021] The utility model provides Figure 1-6 As shown, a water blocking cap assembly device includes a tooling block 1, wherein the tooling block 1 has uniformly distributed limiting holes 3 formed therein, and a punching hole 2 formed therein on the back side of the limiting holes 3. The tooling block 1 includes a buffer layer 4, a base layer 5, a reinforcement layer 6, and a wear-resistant layer 7. The buffer layer 4 includes a polyurethane buffer rubber 41, a natural rubber 42, and a silicone rubber 43. The reinforcement layer 6 includes a carbon fiber composite material 61 and a metal reinforcement material 62. The wear-resistant layer 7 includes wear-resistant steel 71, a high-carbon chromium alloy steel 72, and a polymer material 73. The reinforcement layer 6 is provided on the front side of the base layer 5, the wear-resistant layer 7 is provided on the front side of the reinforcement layer 6, and the buffer layer 4 is provided on the back side of the base layer 5.
[0022] More specifically, by setting the tooling block 1, it is convenient to assemble the water-blocking cap, by setting the limiting hole 3, it is convenient to limit the stamping part, by setting the stamping hole 2, it is convenient to discharge the waste generated by stamping, by setting the buffer layer 4, the stability coefficient of the tooling block 1 is mainly improved, and by setting the reinforcing layer 6 and the wear-resistant layer 7, the strength of the tooling block 1 and its service life are increased.
[0023] In some embodiments, the wear-resistant steel 71 is arranged on the back of the high-carbon chromium alloy steel 72, and the polymer material 73 is arranged on the front of the high-carbon chromium alloy steel 72. More specifically, by setting the wear-resistant steel 71, it is a material that performs well when subjected to impact and friction. Among them, the high manganese steel series, when subjected to impact or contact stress, its surface will harden rapidly, while the core maintains high toughness. This hard outside and tough inside characteristic makes it both wear-resistant and impact-resistant. Although high manganese steel has gradually been replaced by other materials in some applications, it still has irreplaceable advantages under strong impact loads. In addition, steel that has been quenched and ground also has high wear resistance. By setting the high-carbon chromium alloy steel 72 with high hardness, high strength and good wear resistance, it improves the hardness and wear resistance of the material by adding alloying elements.
[0024] In some embodiments, the carbon fiber composite material 61 is arranged on the back of the metal reinforcement material 62, and the thickness of the carbon fiber composite material 61 is equal to the thickness of the metal reinforcement material 62. More specifically, the carbon fiber composite material 61 is an advanced reinforcement material, mainly composed of carbon fiber and resin matrix, and carbon fiber has the characteristics of high strength, high rigidity, low density, etc.
[0025] In some embodiments, the polyurethane buffer rubber 41 is arranged on the back of the natural rubber 42, and the silicone rubber 43 is arranged on the front of the natural rubber 42. More specifically, by setting the silicone rubber 43, it has good high temperature resistance, electrical insulation and oxidation resistance, can withstand greater pressure under high temperature, and is suitable for electronics, aviation, medical and other fields.
[0026] In some embodiments, the inner diameter of the limiting hole 3 is larger than the inner diameter of the punching hole 2, and the thickness of the buffer layer 4 is greater than the thickness of the reinforcing layer 6. More specifically, by setting the metal reinforcement material 62, some metal particles or fibers are mainly added to the matrix to improve the strength and rigidity of the material.
[0027] In some embodiments, the thickness of the polyurethane buffer rubber 41 is greater than the thickness of the natural rubber 42, and the thickness of the natural rubber 42 is less than the thickness of the silicone rubber 43. More specifically, by setting the polyurethane buffer rubber 41, it has excellent wear resistance, cold resistance and oil resistance, and has good shock absorption performance and buffering effect. By setting the natural rubber 42, which is a commonly used buffer material, it has excellent elasticity and wear resistance, and can still maintain good performance at high temperatures. It is widely used in machinery, automobiles, construction and other fields.
[0028] Working principle:
[0029] Step 1: By setting the tooling block 1, it is convenient to assemble the water blocking cap, by setting the limiting hole 3, it is convenient to limit the stamping part, by setting the stamping hole 2, it is convenient to discharge the waste generated by stamping, by setting the buffer layer 4, the stability coefficient of the tooling block 1 is mainly improved, by setting the reinforcement layer 6 and the wear-resistant layer 7, the strength and service life of the tooling block 1 are increased, by setting the wear-resistant steel 71, it is a material that performs well when subjected to impact and friction. Among them, the high manganese steel series, when subjected to impact or contact stress, its surface will harden rapidly, while the core maintains high toughness. This hard outside and tough inside feature makes it both wear-resistant and impact-resistant. Although high manganese steel has gradually been replaced by other materials in some applications, it still has irreplaceable advantages under strong impact loads. In addition, steel processed by quenching and grinding also has high wear resistance. By setting the high carbon chromium alloy steel 72, it has high hardness, high strength and good wear resistance. It improves the hardness and wear resistance of the material by adding alloy elements;
[0030] Step 2: Carbon fiber composite material 61 is an advanced reinforcement material mainly composed of carbon fiber and resin matrix. Carbon fiber has the characteristics of high strength, high rigidity, low density, etc. Silicone rubber 43 has good high temperature resistance, electrical insulation and oxidation resistance, can withstand high pressure under high temperature, and is suitable for electronics, aviation, medical and other fields. Metal reinforcement material 62 is mainly to add some metal particles or fibers to the matrix to improve the strength and rigidity of the material.
[0031] Step 3: By setting the polyurethane buffer rubber 41, it has excellent wear resistance, cold resistance and oil resistance, and has good shock absorption performance and buffering effect. By setting the natural rubber 42, it is a commonly used buffer material with excellent elasticity and wear resistance. It can still maintain good performance at high temperatures and is widely used in machinery, automobiles, construction and other fields.
[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
Claims
1. A water blocking cap assembly device, characterized in that: The invention comprises a tooling block (1), wherein the tooling block (1) is provided with uniformly distributed limiting holes (3), and a punching hole (2) is provided inside the tooling block (1) and on the back side of the limiting holes (3). The tooling block (1) comprises a buffer layer (4), a base layer (5), a reinforcement layer (6) and a wear-resistant layer (7), wherein the buffer layer (4) comprises polyurethane buffer rubber (41), natural rubber (42) and silicone rubber (43), the reinforcement layer (6) comprises carbon fiber composite material (61) and metal reinforcement material (62), the wear-resistant layer (7) comprises wear-resistant steel (71), high carbon chromium alloy steel (72) and polymer material (73), the reinforcement layer (6) is arranged on the front side of the base layer (5), the wear-resistant layer (7) is arranged on the front side of the reinforcement layer (6), and the buffer layer (4) is arranged on the back side of the base layer (5).
2. The water blocking cap assembly equipment according to claim 1, characterized in that: The wear-resistant steel (71) is arranged on the back side of the high-carbon chromium alloy steel (72), and the polymer material (73) is arranged on the front side of the high-carbon chromium alloy steel (72).
3. The water blocking cap assembly equipment according to claim 1, characterized in that: The carbon fiber composite material (61) is arranged on the back side of the metal reinforcement material (62), and the thickness of the carbon fiber composite material (61) is equal to the thickness of the metal reinforcement material (62).
4. The water blocking cap assembly equipment according to claim 1, characterized in that: The polyurethane buffer rubber (41) is arranged on the back side of the natural rubber (42), and the silicone rubber (43) is arranged on the front side of the natural rubber (42).
5. The water blocking cap assembly equipment according to claim 1, characterized in that: The inner diameter of the limiting hole (3) is greater than the inner diameter of the punching hole (2), and the thickness of the buffer layer (4) is greater than the thickness of the reinforcement layer (6).
6. The water blocking cap assembly equipment according to claim 1, characterized in that: The thickness of the polyurethane buffer rubber (41) is greater than the thickness of the natural rubber (42), and the thickness of the natural rubber (42) is less than the thickness of the silicone rubber (43).