Insulating tape slitting all-in-one machine
Through the design of the insulating tape slitting machine, convenient replacement and precise adjustment of the winding roller are achieved, solving the problems of long downtime and low winding accuracy in traditional methods, and improving production efficiency and winding accuracy.
Patent Information
- Application Number
- CN202422563762.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-23
AI Technical Summary
During the slitting and winding of traditional insulating tape, the machine needs to be shut down for a long time to replace the winding roller, which affects the working efficiency and is difficult to ensure the winding accuracy.
An insulating tape slitting machine is designed. Through the combination of fixed base, drive assembly and adjustment assembly, the winding roller is easily replaced and precisely adjusted. The driving assembly and adjustment assembly are used to provide power and position adjustment respectively to ensure uniform winding and efficient switching of the tape.
It reduces downtime, improves winding efficiency and accuracy, reduces operation procedures, ensures stable winding and pasting of tape, and improves production efficiency and equipment automation.
Smart Images

Figure CN223201271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slitting machines, in particular to an insulating tape slitting integrated machine. Background Art
[0002] As industrial automation continues to improve, the processing requirements for various materials are becoming increasingly sophisticated. Insulating tape, an insulating material widely used in electrical equipment and electronic products, requires precise slitting and winding during the manufacturing process.
[0003] The traditional method requires long downtime to replace the winding roller, which affects work efficiency. At the same time, the repositioning of the winding roller will also affect the winding accuracy. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an insulating tape slitting machine which increases the winding efficiency and improves the winding accuracy.
[0005] The utility model is an insulating tape slitting machine, comprising:
[0006] A fixed base and a driving assembly, two groups of support members are symmetrically arranged on the top of the fixed base, and mounting members are rotatably arranged in the two groups of mounting holes of the support members. A transmission shaft is rotatably arranged in the through hole of each group of mounting members, and a positioning pin is inserted and pulled out in the positioning hole of the transmission shaft. The positioning pin is slidably arranged in the assembly hole of the winding roller, and a spring is arranged on the positioning pin. The other end of the spring is arranged on the wall of the assembly hole of the winding roller. The driving assembly is arranged on one group of support members, and the driving assembly is used to provide rotational power to the two groups of winding rollers arranged on different mounting members;
[0007] The adjusting assembly is arranged on another group of supporting members and is used to provide rotational power to the mounting members arranged on the same group of supporting members.
[0008] Furthermore, the drive assembly includes a baffle plate arranged at a group of support member slots, and transmission shafts are respectively rotatably arranged in two groups of fixed holes of the baffle plate. A first gear is coaxially arranged on the transmission shaft, and a second gear is coaxially arranged on the transmission shaft. The second gear is meshed with the first gear for transmission connection, and the two groups of transmission shafts provide rotational power through the power assembly.
[0009] Preferably, the conduction shaft is eccentrically arranged with respect to the corresponding side mounting member, and the first gear is meshed and transmission-connected with the second gear in the winding position.
[0010] Furthermore, the power assembly includes a drive motor arranged on the baffle, a third gear is coaxially arranged on the output end of the drive motor, a fourth gear is coaxially arranged on the transmission shaft, and the third gear is meshed and connected with the two sets of fourth gears.
[0011] Preferably, the adjustment assembly includes a mounting shaft rotatably arranged inside another group of support members, a fifth gear is coaxially arranged on the mounting shaft, mounting columns are coaxially arranged on the mounting members on the support members, a sixth gear is coaxially arranged on the mounting columns, the fifth gear is meshed with the two groups of sixth gears for transmission connection, and the mounting shaft is provided with rotational power by the transmission assembly.
[0012] Furthermore, the transmission assembly includes a sealing cover arranged at the groove of another group of support members, a servo motor is arranged on the sealing cover, a sector gear is coaxially arranged on the output end of the servo motor, a transmission gear is coaxially arranged on the mounting shaft, and the sector gear and the transmission gear are meshed and connected.
[0013] Preferably, the servo motor is started once to drive the mounting member to rotate 180° through the meshing of the sector gear and the transmission gear.
[0014] Furthermore, a limiting member is coaxially arranged on the output end of the servo motor, two sets of limiting grooves are symmetrically arranged on the transmission gear, and the limiting member is slidably connected to the limiting groove of the transmission gear.
[0015] Preferably, when the sector gear is engaged with the transmission gear, the limiting member and the transmission gear limiting groove are in a disengaged state.
[0016] Furthermore, a plurality of support legs are provided at the bottom end of the fixed base.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the two sets of support members are stably installed by the mounting base, the mounting member is stably supported on the mounting base by the support member, the winding roller is connected to the drive shaft by the positioning pin through the plug-in connection design, which makes it very convenient to replace the winding roller, reducing downtime, and provides a reset power after the positioning pin and the winding roller slide relative to each other through the spring to ensure that the positioning pin and the drive shaft are stably matched, the tape roller is positioned and installed by the winding roller, and the driving assembly drives the winding roller to rotate so that the slit tape is wound on the tape roller, and two sets of winding rollers are provided on the mounting member so that one group can be worked while the other group can be disassembled and replaced, and the adjusting assembly drives the two sets of winding rollers thereon to adjust the working position. With this structure, after the tape roller is wound, the mounting member drives the winding roller to flip so that the tape is pasted to the tape roller on the other set of winding rollers, reducing the operating process, and the two sets of mounting members are provided on the support member to prevent the slit tape from sticking, thereby improving the winding accuracy, increasing the winding efficiency, and improving the winding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a front view structural diagram of the present utility model;
[0019] Figure 2 This is an axonometric structural diagram of the present utility model;
[0020] Figure 3 It is a schematic diagram of the internal structure of the utility model;
[0021] Figure 4 It is a schematic diagram of the parts structure of the utility model;
[0022] Markings in the accompanying drawings: 1. Fixed base; 2. Support member; 3. Mounting member; 4. Transmission shaft; 5. Positioning pin; 6. Winding roller; 7. Spring; 8. Baffle; 9. Conduction shaft; 10. First gear; 11. Second gear; 12. Driving motor; 13. Third gear; 14. Fourth gear; 15. Mounting shaft; 16. Fifth gear; 17. Mounting column; 19. Sealing cover; 20. Servo motor; 21. Fan gear; 22. Transmission gear; 23. Sixth gear; 24. Limiting member; 25. Support foot. DETAILED DESCRIPTION
[0023] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0024] like Figures 1 to 4 As shown, the utility model of the insulating tape slitting machine includes:
[0025] A fixed base 1 and a driving assembly, two groups of support members 2 are symmetrically arranged on the top of the fixed base 1, and mounting members 3 are rotatably arranged in the two groups of mounting holes of the support members 2. A transmission shaft 4 is rotatably arranged in the through hole of each group of mounting members 3, and a positioning pin 5 is inserted and pulled out in the positioning hole of the transmission shaft 4. The positioning pin 5 is slidably arranged in the assembly hole of the winding roller 6, and a spring 7 is arranged on the positioning pin 5. The other end of the spring 7 is arranged on the wall of the assembly hole of the winding roller 6. The driving assembly is arranged on one group of support members 2, and the driving assembly is used to provide rotational power to the two groups of winding rollers 6 arranged on different mounting members 3;
[0026] The adjusting assembly is arranged on another set of support members 2. The adjusting assembly is used to provide rotational power to the mounting member 3 arranged on the same set of support members 2; the two sets of support members 2 are stably installed through the mounting base 1, and the mounting member 3 is stably rotated and supported on the mounting base 1 through the support member 2. The plug-in connection design of the winding roller 6 and the transmission shaft 4 through the positioning pin 5 makes it very convenient to replace the winding roller 6, reducing downtime. The positioning pin 5 and the winding roller 6 are provided with reset power after relative sliding through the spring 7 to ensure stable cooperation between the positioning pin 5 and the transmission shaft 4, and the tape roller is positioned and installed through the winding roller 6. The drive assembly drives the winding roller 6 to rotate so that the slit tape is wound on the tape roller. Two sets of winding rollers 6 are provided on the mounting member 3 so that when one set is working, the other set can be disassembled and replaced. The mounting member 3 drives the two sets of winding rollers thereon to adjust the working position through the adjustment assembly. This structure enables the winding roller 6 to be flipped by the mounting member 3 after the tape roller is wound so that the tape is attached to the tape roller on the other set of winding rollers 6, which reduces the operating process. Two sets of mounting members 3 are provided on the support member 2 to prevent the slit tape from sticking, thereby improving the winding accuracy, increasing the winding efficiency, and improving the winding accuracy.
[0027] like Figures 1 to 4 As shown, as a preferred embodiment, the drive assembly includes a baffle 8 arranged at a notch of a group of support members 2, and a transmission shaft 9 is rotatably arranged in two groups of fixed holes of the baffle 8. A first gear 10 is coaxially arranged on the transmission shaft 9, and a second gear 11 is coaxially arranged on the transmission shaft 4. The second gear 11 is meshed with the first gear 10 for transmission connection. The two groups of transmission shafts 9 provide rotational power through the power assembly. The transmission shaft 9 is eccentrically arranged with the corresponding side mounting member 3, and the first gear 10 is meshed with the second gear 11 in the winding position for transmission connection; the drive assembly can efficiently transmit power to the second gear 11 on the transmission shaft 4 through the combination of the transmission shaft 9 and the first gear 10 on the baffle 8, ensuring that the slit tape can be quickly wound up. The two groups of transmission shafts 9 are respectively connected to the transmission shaft 4 on both sides, so that the power assembly can provide rotational power to the two winding rollers 6 at the same time. This design makes the power distribution more uniform. The design of the eccentric arrangement of the transmission shaft 9 and the corresponding side mounting member 3 makes the power assembly only connected to the transmission shaft 4 on the mounting member 3 in the winding position.
[0028] like Figures 1 to 4As shown, as a preferred solution, the power assembly includes a drive motor 12 arranged on the baffle plate 8, and a third gear 13 is coaxially arranged on the output end of the drive motor 12, and a fourth gear 14 is coaxially arranged on the conduction shaft 9, and the third gear 13 is meshed and transmitted with the two groups of fourth gears 14; the power assembly is provided with the drive motor 12 on the baffle plate 8, so that the power can be directly transmitted to the transmission shaft 4, and the meshing transmission connection between the third gear 13 and the fourth gear 14 is ensured to ensure the high efficiency and reliability of power transmission, so that the slit tape can be quickly reeled up, and the meshing transmission connection between the third gear 13 coaxially arranged on the output end of the drive motor 12 and the two groups of fourth gears 14 is ensured to evenly distribute the power to the transmission shaft 4 on both sides, thereby providing the same rotational power to the two winding rollers 6, ensuring the uniformity and stability of the winding process.
[0029] like Figures 1 to 4 As shown, as a preferred solution, the adjustment component includes a mounting shaft 15 rotatably arranged inside another group of support members 2, and a fifth gear 16 is coaxially arranged on the mounting shaft 15. The mounting members 3 on the support member 2 are coaxially arranged with mounting columns 17, and a sixth gear 23 is coaxially arranged on the mounting columns 17. The fifth gear 16 is meshed and transmitted with the two groups of sixth gears 23, and the mounting shaft 15 is provided with rotational power by the transmission component; the adjustment component is meshed and transmitted with the sixth gear 23 on the mounting member 3 through the mounting shaft 15 arranged inside the support member 2, thereby realizing the position change of the winding roller 6. The meshing transmission connection design of the fifth gear 16 on the mounting shaft 15 and the two groups of sixth gears 23 enables the power to be evenly distributed to the mounting members 3 on both sides, ensuring the balance and synchronization of the mounting member 3 during rotation, thereby improving the accuracy of the winding roller 6 when winding the tape, and avoiding the tape from offsetting or sticking during the winding process.
[0030] like Figures 1 to 4As shown, as a preferred embodiment, the transmission assembly includes a sealing cover 19 arranged at the notch of another group of support members 2, a servo motor 20 is arranged on the sealing cover 19, a sector gear 21 is coaxially arranged at the output end of the servo motor 20, a transmission gear 22 is coaxially arranged on the mounting shaft 15, the sector gear 21 and the transmission gear 22 are meshed and connected, and the servo motor 20 is started once to drive the mounting member 3 to rotate 180° through the meshing of the sector gear 21 and the transmission gear 22; the transmission assembly is arranged at the notch of the support member 2 and the servo motor 20 thereon, so that the sector gear 21 coaxially arranged at the output end of the servo motor 20 is connected to the mounting member 3. The servo motor 20 is meshed with the transmission gear 22 on the mounting shaft 15 and is connected to the mounting part 3 by a single start. The servo motor 20 can drive the mounting part 3 to rotate 180°, ensuring the accuracy of the mounting part 3 during position adjustment and avoiding production errors caused by inaccurate adjustment. The servo motor 20 can complete a 180° rotation with a single start, which greatly improves the speed of position adjustment, reduces the downtime required for equipment when switching positions, and improves production efficiency. The servo motor 20 accurately controls the rotation angle of the mounting part 3, reduces errors in human operation, ensures the consistency and accuracy of each position adjustment, and improves the degree of automation of the equipment.
[0031] like Figures 1 to 4 As shown, as a preferred solution, a limiting member 24 is coaxially provided at the output end of the servo motor 20, and two groups of limiting grooves are symmetrically provided on the transmission gear 22. The limiting member 24 is slidably connected to the limiting groove of the transmission gear 22. When the sector gear 21 is engaged with the transmission gear 22, the limiting member 24 is in a disengaged state from the limiting groove of the transmission gear 22; the sector gear 21 and the transmission gear 22 are engaged and then locked by the limiting member 24, thereby increasing the working stability of the device. When the sector gear 21 is engaged with the transmission gear 22, the limiting member 24 is in a disengaged state from the limiting groove of the transmission gear 22, thereby ensuring that when the servo motor 20 drives the mounting member 3 to rotate, the limiting member 24 will not interfere with the movement of the transmission gear 22, thereby avoiding equipment failure or damage due to misoperation.
[0032] like Figures 1 to 4 As shown, as a preferred solution, multiple sets of support legs 25 are provided at the bottom of the fixed base 1; the design of multiple sets of support legs 25 at the bottom of the fixed base 1 makes the equipment more stable when placed, especially it can maintain balance on uneven ground, reduces the shaking or tilting of the equipment due to uneven ground during operation, and improves the stability of the equipment.
[0033] like Figures 1 to 4 As shown, as a preferred solution, its working process is as follows:
[0034] Start the drive motor 12, and the motor transmits power to the transmission shaft 9 through the engagement of the third gear 13 and the fourth gear 14. The transmission shaft 9 then transmits power to the transmission shaft 4 through the engagement of the first gear 10 and the second gear 11, thereby driving the winding roller 6 to rotate. The slit tape begins to be wound under the action of the winding roller 6. When the tape on one winding roller 6 reaches a preset length, the drive motor 12 stops rotating, and the servo motor 20 starts, driving the mounting part 3 to rotate 180°, and the other empty winding roller 6 is converted to the working position. During this process, the tape roller on the empty winding roller 6 contacts the tape so that the tape is adhered to the tape roller, and then the tape connected between the two sets of tape rollers is cut, and then the drive motor 12 is started again, and the winding roller 6 that has been wound can be disassembled and replaced.
[0035] The installation method, connection method or setting method of the insulating tape slitting machine of the present invention are all common mechanical methods, and can be implemented as long as they can achieve their beneficial effects.
[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. Insulation tape slitting machine, characterized by: include: A fixed base and a driving assembly, wherein two groups of support members are symmetrically provided on the top of the fixed base, and mounting members are rotatably provided in the two groups of mounting holes of the support members, and a transmission shaft is rotatably provided in the through holes of each group of the mounting members, and a positioning pin is inserted and pulled out in the positioning hole of the transmission shaft, and the positioning pin is slidably provided in the assembly hole of the winding roller, and a spring is provided on the positioning pin, and the other end of the spring is provided on the wall of the assembly hole of the winding roller, and the driving assembly is provided on a group of support members, and the driving assembly is used to provide rotational power to the two groups of winding rollers provided on different mounting members; An adjusting assembly is provided on another group of supporting members, and is used for providing rotational power to a mounting member provided on the same group of supporting members.
2. The insulating tape slitting machine according to claim 1, characterized in that: The driving assembly includes a baffle plate arranged at a group of support member slots, and transmission shafts are respectively rotatably arranged in two groups of fixing holes of the baffle plate. A first gear is coaxially arranged on the transmission shaft, and a second gear is coaxially arranged on the transmission shaft. The second gear is meshed with the first gear for transmission connection, and the two groups of transmission shafts provide rotational power through the power assembly.
3. The insulating tape slitting machine according to claim 2, characterized in that: The transmission shaft is eccentrically arranged with respect to the corresponding side mounting member, and the first gear is meshed and transmission-connected with the second gear in the winding position.
4. The insulating tape slitting machine according to claim 2, characterized in that: The power assembly includes a driving motor arranged on the baffle, a third gear is coaxially arranged on the output end of the driving motor, a fourth gear is coaxially arranged on the transmission shaft, and the third gear is meshed and transmission-connected with two sets of fourth gears.
5. The insulating tape slitting machine according to claim 1, characterized in that: The adjustment assembly includes a mounting shaft rotatably arranged inside another group of support members, a fifth gear is coaxially arranged on the mounting shaft, mounting posts are coaxially arranged on the mounting members on the support members, a sixth gear is coaxially arranged on the mounting posts, the fifth gear is meshed and connected with the two groups of sixth gears, and the mounting shaft is provided with rotational power by the transmission assembly.
6. The insulating tape slitting machine according to claim 5, characterized in that: The transmission assembly includes a sealing cover arranged at the groove of another group of support members, a servo motor is arranged on the sealing cover, a sector gear is coaxially arranged at the output end of the servo motor, a transmission gear is coaxially arranged on the mounting shaft, and the sector gear is meshed with the transmission gear for transmission connection.
7. The insulating tape slitting machine according to claim 6, characterized in that: The servo motor is started once to drive the mounting member to rotate 180 degrees through the meshing of the sector gear and the transmission gear.
8. The insulating tape slitting machine according to claim 6, characterized in that: The output end of the servo motor is coaxially provided with a limiting member, and the transmission gear is symmetrically provided with two groups of limiting grooves, and the limiting member is slidably connected to the limiting groove of the transmission gear.
9. The insulating tape slitting machine according to claim 8, characterized in that: When the sector gear is engaged with the transmission gear, the limiting member and the transmission gear limiting groove are in a disengaged state.
10. The insulating tape slitting machine according to claim 1, wherein: A plurality of supporting legs are provided at the bottom end of the fixed base.