Automatic unwinding control device

Through the automatic unwinding control device with a magnetic powder brake and a three-jaw clamping structure, the problem of unstable material caused by inertia rotation of the roll is solved, stable unwinding and winding are achieved, and the operation efficiency and safety of the equipment are improved.

CN223201384UActive Publication Date: 2025-08-08广州博嵊机械设备有限公司
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Patent Information

Application Number
CN202422419476.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-08
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

In the prior art, the roll roll cannot be stably exported or wound due to inertia rotation, which affects the conveying efficiency and may damage the roll and cannot be stopped quickly.

Method used

The magnetic powder brake and three-jaw clamping structure are adopted, and the torque is transmitted through the magnetic powder brake to drive the sprocket to rotate, and the three-jaw clamping blocks are used to fix the roll roll, so as to achieve stable control of unwinding and winding rolling, and maintain the tension of the rolling material.

Benefits of technology

The roll is stable unwinding and rewinding of the roll material, avoiding the rolling roll loose or falling, improving the conveying efficiency and facilitating installation and disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of unwinding controllers, and particularly discloses an automatic unwinding control device which comprises a material frame base and a stand column, the stand column is fixed to the left side of the top of the material frame base, a bottom plate is welded to the top of the stand column, a fixing plate is installed on the top of the bottom plate, a top plate is assembled above the fixing plate, and the top plate is connected with the stand column. A hand wheel is installed on the left side of the fixing plate, and supports are fixed to the left side and the right side of the center of the upper surface of the top plate correspondingly. According to the automatic unwinding control device, a magnetic powder brake is fixed to the right side of a vertical frame, torque is transmitted through the magnetic powder brake on the right side of the vertical frame, then a second chain wheel on the left side of the vertical frame is rotated, the second chain wheel and a first chain wheel are connected through a matched chain belt, and a rotating shaft with the first chain wheel on the left side can be guided to rotate in situ in a support; therefore, the winding roller and the roll material fixed by the three-jaw clamping block are driven to perform unwinding and winding movement, the roll material is prevented from falling, and the problem that the winding roller rotates due to inertia is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of unwinding controllers, in particular to an automatic unwinding control device. Background Art

[0002] Coiled materials are products made of sheet metal, cloth, etc. that are wound and reeled onto rollers. To continue processing or collecting the coiled materials, a control device is required to control the unloading and reeling of the coiled materials. Conventional equipment of this type directly uses a motor to connect the roller to a fixed drive shaft. If the motor stops, the roller will continue to rotate.

[0003] If the stability of the unwinding roller cannot be guaranteed during rotation, the coil will be unwound along with the roller or continue to wind. If the surrounding machines cannot stop quickly, the coil will be damaged and the transmission efficiency will be affected. It will also be impossible to apply tension to the coil.

[0004] Now, a new type of automatic unwinding control device is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the present invention is to provide an automatic unwinding control device to solve the problem of the winding roller rotating due to inertia mentioned in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic unwinding control device, comprising a material rack base and a column, a column is fixed on the left side of the top of the material rack base, and a bottom plate is welded on the top of the column, a fixed plate is installed on the top of the bottom plate, and a top plate is assembled above the fixed plate, a handwheel is installed on the left side of the fixed plate, brackets are fixed on the left and right sides of the center of the upper surface of the top plate, and a rotating shaft is horizontally connected between the brackets, a sprocket 1 is fixed on the left side of the rotating shaft, a cover is welded on the left side of the top plate, a frame is fixed on the rear end on the left side above the top plate, and a sprocket 2 is movably connected to the left side of the frame, and a magnetic powder brake is fixed on the right side of the frame.

[0007] Preferably, the left side of the output shaft of the magnetic powder brake is fixedly connected to the second sprocket, and the cover is sleeved on the outside between the first sprocket and the second sprocket.

[0008] Preferably, a connecting shaft is laterally inserted into the right side of the rotating shaft, and an assembly disk is fixed to the right side of the connecting shaft, a chuck is fixed to the right side of the assembly disk, and three groups of notches are provided on the surface of the chuck, and a card block is fixedly installed in the notch.

[0009] Preferably, the connecting shaft can horizontally enter and exit the cavity inside the rotating shaft, and the chuck, the assembly disk, the connecting shaft and the rotating shaft are arranged in concentric circles.

[0010] Preferably, the right angle of the clamping block matches the notch, and the clamping block can form a three-claw clamping structure in the chuck.

[0011] Preferably, the bottom plate is aligned with the left side of the fixed plate, and the upright is supported between the bottom plate and the rack base.

[0012] Compared with the prior art, the beneficial effects of the present invention are: the automatic unwinding control device not only ensures the stability during unwinding and rewinding, facilitates the installation of the coil, but also makes the device easy to assemble and disassemble;

[0013] (1) A magnetic powder brake is fixed on the right side of the stand to transmit torque through the magnetic powder brake on the right side of the stand, thereby rotating the sprocket 2 on the left side of the stand. The sprocket 2 and the sprocket 1 are connected by a matching chain belt, which can guide the rotating shaft with the sprocket 1 on the left side to rotate in situ in the bracket, thereby driving the winding roller and the coil fixed by the three-claw clamp to perform unwinding and winding movements, and can also adjust the coil to automatically tighten it, so as to always maintain the tension of the coil;

[0014] (2) A clamping block is fixedly installed in the slot, and the assembly disk is assembled in the rotating shaft by means of the connecting shaft on the left side. After the chuck is assembled by screws passing through the screw holes, the clamping block is inserted into the three groups of slots and reinforced with screws. The three groups of clamping blocks form a three-claw clamping structure, which can grasp the side of the roll of the coil so that the roll can be unwound and rewound as the rotating shaft rotates, preventing the roll from loosening or falling during the rotation process;

[0015] (3) A column is fixed on the left side of the top of the material rack base, and the material rack base is connected to the bottom plate through the column. The left side of the bottom plate is aligned with the fixed plate, which can support the unwinding component above, so that the chuck fixes the reel with a three-claw structure. Such components are adjusted to the same height as the reel to avoid the roll dragging on the ground, and it is also convenient to maintain the level of the reel and other objects. Assembly and disassembly are also quite convenient, and the rotating shaft can be moved to different directions for fixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front exploded three-dimensional structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the front view assembly three-dimensional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the limiting wheel of the utility model;

[0019] Figure 4 This is a schematic diagram of the front three-dimensional structure of the chuck of the present invention.

[0020] In the figure: 1. Material rack base; 2. Column; 3. Bottom plate; 4. Fixed plate; 5. Handwheel; 6. Top plate; 7. Cover; 8. Sprocket 1; 9. Bracket; 10. Sprocket 2; 11. Magnetic powder brake; 12. Rotating shaft; 13. Block; 14. Connecting shaft; 15. Assembly disk; 16. Chuck; 17. Notch; 18. Stand. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example 1: Please refer to Figure 1-4 , an automatic unwinding control device, including a material rack base 1 and a column 2, a column 2 is fixed on the left side of the top of the material rack base 1, and a bottom plate 3 is welded on the top of the column 2, a fixed plate 4 is installed on the top of the bottom plate 3, and a top plate 6 is installed above the fixed plate 4, and a hand wheel 5 is installed on the left side of the fixed plate 4, and brackets 9 are fixed on the left and right sides of the center of the upper surface of the top plate 6, and a rotating shaft 12 is horizontally connected between the brackets 9, a sprocket 8 is fixed on the left side of the rotating shaft 12, a cover body 7 is welded on the left side of the top plate 6, a frame 18 is fixed on the rear end of the left side above the top plate 6, and a sprocket 2 10 is movably connected to the left side of the frame 18, and a magnetic powder brake 11 is fixed on the right side of the frame 18, and the left side of the output shaft of the magnetic powder brake 11 is fixedly connected to the sprocket 2 10, and the cover body 7 is sleeved on the outside between the sprocket 1 8 and the sprocket 2 10.

[0023] Specifically, if Figure 1 、 Figure 2 and Figure 3 As shown, the magnetic powder brake 11 on the right side of the stand 18 transmits torque, which in turn rotates the sprocket 2 10 on the left side of the stand 18. The sprocket 2 10 and the sprocket 1 8 are connected by a matching chain belt, which can guide the rotating shaft 12 with the sprocket 1 8 on the left side to rotate in place in the bracket 9, thereby driving the winding roller and the coil fixed by the three-claw block 13 to perform unwinding and winding movements.

[0024] Example 2: A connecting shaft 14 is laterally inserted into the right side of the rotating shaft 12, and an assembly disk 15 is fixed to the right side of the connecting shaft 14. A chuck 16 is fixed to the right side of the assembly disk 15, and three groups of notches 17 are provided on the surface of the chuck 16. The notches 17 are fixedly mounted with the clamping blocks 13;

[0025] The connecting shaft 14 can horizontally move in and out of the chamber inside the rotating shaft 12. The chuck 16, the assembly plate 15, the connecting shaft 14 and the rotating shaft 12 are arranged in concentric circles. The right angle of the clamping block 13 matches the notch 17. The clamping block 13 can form a three-claw clamping structure in the chuck 16.

[0026] Specifically, if Figure 1 and Figure 4 As shown, the assembly disk 15 is assembled in the rotating shaft 12 by means of the connecting shaft 14 on the left. After the chuck 16 is assembled by screwing through the screw hole, the clamping block 13 is inserted into the three groups of slots 17 and reinforced with screws. The three groups of clamping blocks 13 form a three-claw clamping structure, which can grasp the side of the winding roller of the coil so that the winding roller can be unwound and rewound as the rotating shaft 12 rotates.

[0027] Example 3: The bottom plate 3 and the left side of the fixed plate 4 are aligned together, and the column 2 is supported between the bottom plate 3 and the rack base 1;

[0028] Specifically, if Figure 1 and Figure 2 As shown, the material rack base 1 is connected to the bottom plate 3 through the column 2, and the left side of the bottom plate 3 is aligned with the fixed plate 4, which can support the unwinding component above, so that the chuck 16 fixes the roller with a three-claw structure. Such components are adjusted to the same height as the roller to avoid the coil dragging on the ground, and it is also convenient to maintain the level of the roller and other objects. Assembly and disassembly are also quite convenient.

[0029] Working principle: When the utility model is in use, first, the material rack base 1 is connected to the bottom plate 3 through the column 2, and the left side of the bottom plate 3 is aligned with the fixed plate 4, which can support the unwinding component above, so that the chuck 16 fixes the reel with a three-claw structure. Such components are adjusted to the same height as the reel to prevent the reel from dragging on the ground and to facilitate the maintenance of the level of the reel and other objects. The assembly disk 15 is assembled in the rotating shaft 12 by means of the connecting shaft 14 on the left. After the chuck 16 is assembled with screws through the screw holes, the block 13 is inserted into the three sets of notches 17 and screws are used. Reinforcement, the three groups of clamping blocks 13 form a three-claw clamping structure, which can grasp the side of the winding roller of the coiled material, and transmit torque to the magnetic powder brake 11 on the right side of the stand 18, and then rotate the sprocket 2 10 on the left side of the stand 18. The sprocket 2 10 and the sprocket 1 8 are connected by a matching chain belt, which can guide the rotating shaft 12 with the sprocket 1 8 on the left side to rotate in place in the bracket 9, thereby driving the winding roller and the coiled material fixed by the three-claw clamping block 13 to perform unwinding and winding movements, and can also adjust the coil to make it automatically tensioned, and always maintain the tension of the coil.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An automatic unwinding control device, comprising a rack base (1) and a column (2), characterized in that: A column (2) is fixed on the left side of the top of the material rack base (1), and a bottom plate (3) is welded on the top of the column (2), a fixed plate (4) is installed on the top of the bottom plate (3), and a top plate (6) is installed above the fixed plate (4), a hand wheel (5) is installed on the left side of the fixed plate (4), brackets (9) are fixed on the left and right sides of the center of the upper surface of the top plate (6), and a rotating shaft (12) is horizontally connected between the brackets (9), a sprocket (8) is fixed on the left side of the rotating shaft (12), a cover (7) is welded on the left side of the top plate (6), a stand (18) is fixed on the rear end of the left side above the top plate (6), and a sprocket (10) is movably connected to the left side of the stand (18), and a magnetic powder brake (11) is fixed on the right side of the stand (18).

2. The automatic unwinding control device according to claim 1, characterized in that: The left side of the output shaft of the magnetic powder brake (11) is fixedly connected to the second sprocket (10), and the cover (7) is sleeved on the outside between the first sprocket (8) and the second sprocket (10).

3. The automatic unwinding control device according to claim 1, characterized in that: A connecting shaft (14) is laterally inserted into the right side of the rotating shaft (12), and an assembly disk (15) is fixed to the right side of the connecting shaft (14). A chuck (16) is fixed to the right side of the assembly disk (15), and three groups of notches (17) are provided on the surface of the chuck (16), and a clamping block (13) is fixedly installed in the notch (17).

4. The automatic unwinding control device according to claim 3, characterized in that: The connecting shaft (14) can horizontally enter and exit the chamber inside the rotating shaft (12); the chuck (16), the assembly disk (15), the connecting shaft (14) and the rotating shaft (12) are arranged in concentric circles.

5. The automatic unwinding control device according to claim 3, characterized in that: The right angle of the clamping block (13) matches the notch (17), and the clamping block (13) can form a three-claw clamping structure in the chuck (16).

6. The automatic unwinding control device according to claim 1, characterized in that: The bottom plate (3) is aligned with the left side of the fixed plate (4), and the upright column (2) is supported between the bottom plate (3) and the rack base (1).