Filling equipment for producing dregs vinegar
By designing filling equipment that includes stirring, screening grinding and filling components, the problems of concentration dilution and dripping in the production of dregs are solved, and efficient fermentation and filling processes are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422566298.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, diluting the concentration of vinegar after fermentation during the production process of dregs in the prior art is time-consuming and labor-intensive, and it is easy to spread drip after filling, resulting in low production efficiency.
A filling equipment including a stirring assembly, a screening grinding assembly and a filling assembly is designed. The mixing assembly agitates the base material of the dross and vinegar in the fermentation barrel through the stirring assembly, the screening grinding assembly filters and grinds the fermented rice, and the filling assembly realizes quantitative filling to avoid dripping.
It improves the consistency of the concentration of dross vinegar, reduces the operation link, shortens the fermentation time, improves production efficiency, and avoids dripping after filling.
Smart Images

Figure CN223201579U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and filling of dregs vinegar, in particular to a filling device for producing dregs vinegar. Background Art
[0002] Zaozu vinegar is a traditional snack from Puqian Town, Wenchang City, Hainan Province. It uses fermented vinegar from the lees of traditional winemaking as a base, along with vegetables, seaweed, animal offal, cartilage, crab roe, and oysters. This snack brings out the natural sweetness of seafood, allowing for seamless blending of various ingredients, while also creating a sour and spicy flavor that is appetizing. Furthermore, zaozu vinegar boasts numerous health benefits, such as relieving fatigue, stimulating appetite, and promoting digestion. Regular consumption of zaozu vinegar can also enhance beauty and skincare.
[0003] In the existing technology, the production and processing of lees vinegar requires placing the cooked "wine and rice" in a sealed tank for fermentation. At this time, the concentration of the fermented lees vinegar is relatively dilute, and the operator needs to manually grind the wine and rice through a sieve to increase the concentration of the lees vinegar with the ground rice slurry, which is very time-consuming and labor-intensive. In addition, after the lees vinegar is filled, the lees vinegar attached to the filling port may drip randomly. To this end, we have specially proposed a filling equipment for the production of lees vinegar. Utility Model Content
[0004] The purpose of the utility model is to solve the problems existing in the background technology and to provide a filling device for producing dregs vinegar.
[0005] The technical solution of the utility model is as follows: a filling device for producing dregs vinegar, comprising a fermentation barrel, a sealed barrel cover is provided above the fermentation barrel, a stirring assembly is provided above the sealed barrel cover, the stirring assembly comprises a motor installed above the sealed barrel cover, a rotating rod is provided at the output end of the motor, a plurality of stirring rollers are provided on the rotating rod, a screening and grinding assembly is provided on the end of the rotating rod away from the motor, the screening and grinding assembly comprises a large-hole sieve plate located inside the fermentation barrel, a small-hole sieve plate is provided below the large-hole sieve plate, a grinding frame is provided between the large-hole sieve plate and the small-hole sieve plate, a filling assembly is provided below the fermentation barrel, the filling assembly comprises a cylinder, the output end of the cylinder is connected to a piston rod, the outer ring of the piston rod is located below the cylinder and a liquid discharge cylinder is provided, a liquid guide tube is provided on one side of the liquid discharge cylinder, a stop valve is provided inside one end of the liquid discharge cylinder, and a support assembly is provided below the fermentation barrel.
[0006] Preferably, a pressure alarm and a pressure relief valve are respectively provided on the top of the sealed barrel cover, and a mounting slot is provided on the bottom of the sealed barrel cover. The mounting slot is installed corresponding to the top of the fermentation barrel, and both sides of the top of the sealed barrel cover are provided.
[0007] Preferably, the mounting end of the motor is installed corresponding to the top of the sealing barrel cover, a connecting shaft is provided between the output end of the motor and the rotating rod, an axial hole is provided on the sealing barrel cover, the outer ring of the connecting shaft is installed corresponding to the axial hole, a connecting slot is provided at one end of the rotating rod, and one end of the connecting shaft is installed corresponding to the connecting slot.
[0008] Preferably, each group of stirring rollers is arranged in an arc shape, and the mounting ends of the stirring rollers are mounted corresponding to the outer ring of the rotating rod.
[0009] Preferably, a retaining ring is provided on the inner wall of the fermentation barrel, the lower part of the large-hole sieve plate is installed corresponding to the upper part of the retaining ring, the outer ring of the small-hole sieve plate is installed corresponding to the inner wall of the fermentation barrel, the mounting end of the grinding frame is installed corresponding to the lower part of the large-hole sieve plate, and the grinding frame is arranged in a "cross" shape.
[0010] Preferably, the mounting end of the cylinder is mounted corresponding to the lower side of the fermentation barrel, one end of the piston rod is mounted corresponding to the output end of the cylinder, and one end of the liquid discharge tube is mounted corresponding to the lower side of the cylinder.
[0011] Preferably, a feed port is provided on the liquid discharge cylinder, one end of the liquid guide tube is installed corresponding to the feed port, a drain pipe is provided under the fermentation barrel, one end of the drain pipe is installed corresponding to the end of the liquid guide tube away from the liquid discharge cylinder, and the installation end of the stop valve is installed corresponding to the inner wall of one end of the liquid discharge cylinder.
[0012] Preferably, the support assembly includes a mounting ring frame located below the fermentation barrel, and a plurality of groups of support legs are provided below the mounting ring frame, and a reinforcing connecting rod is provided between each group of support legs.
[0013] Compared with the prior art, the present invention has the following beneficial technical effects:
[0014] The utility model has a simple overall structure. The stirring component can be used to stir the fermented dregs vinegar base material in the fermentation barrel, so that the dregs vinegar base material can be fermented better. The screening and grinding component can be used to filter the dregs vinegar produced after fermentation, and the fermented rice in the base material can be ground at the same time, thereby ensuring the concentration of the dregs vinegar. The filling component can be used to quantitatively fill the dregs vinegar, and the dripping of the dregs vinegar after filling can be avoided. The equipment as a whole can complete the fermentation and filling operations of the dregs vinegar, greatly reducing the operation links, shortening the fermentation time of the dregs vinegar, and improving the production efficiency of the dregs vinegar. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2It is a cross-sectional view of the utility model;
[0017] Figure 3 This is an exploded schematic diagram of the structure of the stirring component and the screening and grinding component in the present invention;
[0018] Figure 4 It is a structural diagram of the grinding frame in the utility model.
[0019] Figure numerals: 1. Fermentation barrel; 2. Sealing barrel cover; 3. Stirring assembly; 31. Motor; 32. Rotating rod; 33. Stirring roller; 34. Connecting shaft; 4. Screening and grinding assembly; 41. Large-hole sieve plate; 42. Small-hole sieve plate; 43. Grinding frame; 5. Filling assembly; 51. Cylinder; 52. Piston rod; 53. Liquid discharge cylinder; 54. Liquid guide tube; 55. Stop valve; 6. Support assembly; 61. Mounting ring frame; 62. Support leg; 63. Reinforced connecting rod; 7. Pressure alarm; 8. Pressure relief valve; 9. Connecting slot; 10. Drain pipe; 11. Handle. DETAILED DESCRIPTION
[0020] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments.
[0021] Example
[0022] like Figure 1-4 As shown, the utility model proposes a filling device for producing dregs vinegar, comprising a fermentation barrel 1, a sealed barrel cover 2 is provided above the fermentation barrel 1, a pressure alarm 7 and a pressure relief valve 8 are respectively provided above the sealed barrel cover 2, the mounting ends of the pressure alarm 7 and the pressure relief valve 8 are fixedly connected to the sealed barrel cover 2, the setting of the pressure alarm 7 can remind the operator of the air pressure value in the fermentation barrel 1, the setting of the pressure relief valve 8 is convenient for the operator to relieve the pressure when the air pressure in the fermentation barrel 1 is too high, a mounting slot is provided below the sealed barrel cover 2, the mounting slot is correspondingly installed on the top of the fermentation barrel 1, when the sealed barrel cover 2 and the fermentation barrel 1 are in the installed state, the fermentation barrel 1 is in a sealed state, 11 is provided on both sides of the upper side of the sealed barrel cover 2, the mounting end of the handle 11 is fixedly connected to the sealed barrel cover 2, and the setting of the handle 11 is convenient for the operator to take and install the sealed barrel cover 2;
[0023] A stirring assembly 3 is provided above the sealed barrel cover 2. The stirring assembly 3 includes a motor 31 installed above the sealed barrel cover 2. The mounting end of the motor 31 is installed corresponding to the top of the sealed barrel cover 2. The mounting end of the motor 31 is fixedly connected to the top of the sealed barrel cover 2. A rotating rod 32 is provided at the output end of the motor 31. A connecting shaft 34 is provided between the output end of the motor 31 and the rotating rod 32. One end of the connecting shaft 34 is fixedly connected to the output shaft of the motor 31. A shaft hole is provided on the sealed barrel cover 2. A shaft sleeve is provided in the shaft hole. The outer ring of the connecting shaft 34 is installed corresponding to the shaft hole. The connecting shaft 34 is rotatably connected to the inner wall of the shaft sleeve. A connecting slot 9 is provided at one end of the rotating rod 32. The connecting shaft 34 is fixedly connected to the output shaft of the motor 31. The sieve 31 is provided with a screening and grinding assembly 4, which includes a large-hole sieve plate 41 located inside the fermentation barrel 1, and a retaining ring is provided on the inner wall of the fermentation barrel 1. The inner wall of the fermentation barrel 1 is fixedly connected, the lower part of the large-hole sieve plate 41 is installed correspondingly to the upper part of the baffle ring, the large-hole sieve plate 41 and the upper part of the baffle ring fit each other, the end of the rotating rod 32 away from the motor 31 is fixedly connected to the middle position of the large-hole sieve plate 41, the setting of the baffle ring can make the large-hole sieve plate 41 stably placed, a small-hole sieve plate 42 is provided below the large-hole sieve plate 41, the outer ring of the small-hole sieve plate 42 is installed corresponding to the inner wall of the fermentation barrel 1, the small-hole sieve plate 42 is fixedly connected to the fermentation barrel 1, a grinding frame 43 is provided between the large-hole sieve plate 41 and the small-hole sieve plate 42, the mounting end of the grinding frame 43 is installed correspondingly to the lower part of the large-hole sieve plate 41, and the mounting end of the grinding frame 43 is fixed to the large-hole sieve plate 41 The grinding frame 43 is connected, and the grinding frame 43 is arranged in a "cross" shape. The two ends of the grinding frame 43 are arranged in a brush shape, and the other two ends of the grinding frame 43 are arranged in a grinding roller shape. The other side of the grinding frame 43 is in contact with the upper part of the small-hole sieve plate 42. The setting of the grinding frame 43 can grind the rice grains gathered in the small-hole sieve plate 42, and at the same time avoid the clogging of the grinding frame 43. The setting of the screening and grinding assembly 4 can screen the dregs vinegar base material, and the smaller fermented rice falls through the large-hole sieve plate 41, and then the large-hole sieve plate 41 drives the grinding frame 43 to rotate and cooperate with the small-hole sieve plate 42 to grind the fallen fermented rice, thereby ensuring the concentration of the dregs vinegar in the fermentation barrel 1;
[0024] The bottom of the fermentation barrel 1 is provided with a filling assembly 5, which includes a cylinder 51. The mounting end of the cylinder 51 is installed corresponding to the lower side of the fermentation barrel 1, and the mounting end of the cylinder 51 is fixedly connected to the bottom of the fermentation barrel 1. The output end of the cylinder 51 is connected to a piston rod 52. One end of the piston rod 52 is installed corresponding to the output end of the cylinder 51. One end of the piston rod 52 is fixedly connected to the output end of the cylinder 51. The outer ring of the piston rod 52 is located below the cylinder 51 and a liquid discharge cylinder 53 is provided. One end of the liquid discharge cylinder 53 is installed corresponding to the lower side of the cylinder 51. One end of the liquid discharge cylinder 53 is fixedly connected to the bottom of the cylinder 51, and the other end of the piston rod 52 is tightly fitted with the inner wall of the liquid discharge cylinder 53. The arrangement of the cylinder 51, the piston rod 52 and the liquid discharge cylinder 53 can discharge the dregs vinegar quantitatively. A liquid guide tube 54 is provided on one side of the liquid discharge cylinder 53. 3 is provided with a feed port, one end of a liquid guide tube 54 is installed corresponding to the feed port, one end of the liquid guide tube 54 is fixedly connected to the liquid discharge cylinder 53, a discharge pipe 10 is provided below the fermentation barrel 1, one end of the discharge pipe 10 is installed corresponding to the end of the liquid guide tube 54 away from the liquid discharge cylinder 53, one end of the discharge pipe 10 is fixedly connected to the fermentation barrel 1, the other end of the discharge pipe 10 is fixedly connected to the other end of the liquid guide tube 54, a stop valve 55 is provided inside one end of the liquid discharge cylinder 53, the mounting end of the stop valve 55 is installed corresponding to the inner wall of one end of the liquid discharge cylinder 53, the mounting end of the stop valve 55 is fixedly connected to the inner wall of the liquid discharge cylinder 53, the setting of the stop valve 55 can prevent the residual dregs vinegar in the liquid discharge cylinder 53 from dripping at will when the operator is filling the dregs vinegar, and the setting of the filling component 5 can enable the operator to perform quantitative filling of the dregs vinegar while avoiding the situation of random dripping;
[0025] A support assembly 6 is provided below the fermentation barrel 1, and the support assembly 6 includes a mounting ring frame 61 located below the fermentation barrel 1, and the mounting ring frame 61 is fixedly connected to the lower periphery of the fermentation barrel 1. A plurality of groups of support legs 62 are provided below the mounting ring frame 61, and one end of the support leg 62 is fixedly connected to the mounting ring frame 61. A reinforcing connecting rod 63 is provided between each group of support legs 62, and the two ends of the reinforcing connecting rod 63 are respectively fixedly connected to two groups of support legs 62 close to each other. The setting of the support assembly 6 can provide stable support to the fermentation barrel 1.
[0026] In this embodiment, the operator puts the base material for fermentation of dregs vinegar into the fermentation barrel 1, and then the operator uses the handle 11 to seal the top of the fermentation barrel 1 with the sealing barrel cover 2, so that the fermentation barrel 1 is in a sealed state. Then the operator regularly energizes and starts the motor 31, so that the motor 31 drives the rotating rod 32 to rotate through the connecting shaft 34, and the rotation of the rotating rod 32 drives the stirring roller 33 to stir the dregs vinegar base material inside the fermentation barrel 1. The rotation of the rotating rod 32 simultaneously drives the large-pore sieve plate 41 to rotate, and the rotation of the large-pore sieve plate 41 drives the grinding frame 43 to rotate. The dregs vinegar base material inside the fermentation barrel 1 is stirred by the stirring roller 33. The fermented rice is made to fall through the large-pore sieve plate 41, and then the large-pore sieve plate 41 and the grinding rack 43 rotate to cooperate with the grinding rack 43 to grind the fallen fermented rice, so that the fermented rice is mixed with the fermentation liquid inside the fermentation barrel 1 to form dregs vinegar of suitable concentration. When the fermentation of the dregs vinegar inside the fermentation barrel 1 is completed, the operator places the filling bottle at the liquid outlet of the liquid discharge cylinder 53, and then the operator energizes and starts the cylinder 51. The cylinder 51 drives the piston rod 52 to perform piston movement in the liquid discharge cylinder 53, so that the liquid discharge cylinder 53 discharges the dregs vinegar in the fermentation barrel in a quantitative manner through the liquid guide tube 54 and the discharge pipe 10, thereby completing the filling operation of the dregs vinegar.
[0027] The above specific embodiment is only a preferred embodiment of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above embodiment, those skilled in the art can make various alternative improvements and combinations to the above specific embodiment.
Claims
1. A filling device for producing lees vinegar, comprising a fermentation barrel (1), characterized in that: A sealed barrel cover (2) is provided above the fermentation barrel (1), and a stirring assembly (3) is provided above the sealed barrel cover (2). The stirring assembly (3) includes a motor (31) installed above the sealed barrel cover (2), a rotating rod (32) is provided at the output end of the motor (31), and a plurality of stirring rollers (33) are provided on the rotating rod (32), and a screening and grinding assembly (4) is provided at one end of the rotating rod (32) away from the motor (31), and the screening and grinding assembly (4) includes a large-pore sieve plate (41) located inside the fermentation barrel (1), and a small-pore sieve plate (41) is provided below the large-pore sieve plate (41). A large-pore sieve plate (42) is provided, a grinding frame (43) is provided between the large-pore sieve plate (41) and the small-pore sieve plate (42), a filling assembly (5) is provided below the fermentation barrel (1), the filling assembly (5) comprises a cylinder (51), the output end of the cylinder (51) is connected to a piston rod (52), the outer ring of the piston rod (52) is located below the cylinder (51) and a liquid discharge cylinder (53) is provided, a liquid guide tube (54) is provided on one side of the liquid discharge cylinder (53), a stop valve (55) is provided inside one end of the liquid discharge cylinder (53), and a support assembly (6) is provided below the fermentation barrel (1).
2. The filling equipment for producing lees vinegar according to claim 1, characterized in that: A pressure alarm (7) and a pressure relief valve (8) are respectively provided above the sealed barrel cover (2), and a mounting slot is provided below the sealed barrel cover (2). The mounting slot is installed corresponding to the top of the fermentation barrel (1), and (11) is provided on both sides of the top of the sealed barrel cover (2).
3. The filling equipment for producing lees vinegar according to claim 1, characterized in that: The mounting end of the motor (31) is mounted correspondingly to the upper portion of the sealing barrel cover (2); a connecting shaft (34) is provided between the output end of the motor (31) and the rotating rod (32); a shaft hole is provided on the sealing barrel cover (2); an outer ring of the connecting shaft (34) is mounted correspondingly to the shaft hole; a connecting slot (9) is provided at one end of the rotating rod (32); and one end of the connecting shaft (34) is mounted correspondingly to the connecting slot (9).
4. The filling equipment for producing lees vinegar according to claim 1, characterized in that: Each group of stirring rollers (33) is arranged in an arc shape, and the mounting ends of the stirring rollers (33) are mounted correspondingly to the outer ring of the rotating rod (32).
5. The filling equipment for producing lees vinegar according to claim 1, characterized in that: The inner wall of the fermentation barrel (1) is provided with a retaining ring, the lower part of the large-hole sieve plate (41) is installed corresponding to the upper part of the retaining ring, the outer ring of the small-hole sieve plate (42) is installed corresponding to the inner wall of the fermentation barrel (1), the mounting end of the grinding frame (43) is installed corresponding to the lower part of the large-hole sieve plate (41), and the grinding frame (43) is arranged in a "cross" shape.
6. The filling equipment for producing lees vinegar according to claim 1, characterized in that: The mounting end of the cylinder (51) is mounted correspondingly to the lower side of the fermentation barrel (1), one end of the piston rod (52) is mounted correspondingly to the output end of the cylinder (51), and one end of the liquid outlet tube (53) is mounted correspondingly to the lower side of the cylinder (51).
7. The filling equipment for producing lees vinegar according to claim 1, characterized in that: A feed port is provided on the liquid discharge cylinder (53), one end of the liquid guide tube (54) is installed corresponding to the feed port, a liquid discharge pipe (10) is provided below the fermentation barrel (1), one end of the liquid discharge pipe (10) is installed corresponding to the end of the liquid guide tube (54) away from the liquid discharge cylinder (53), and the installation end of the stop valve (55) is installed corresponding to the inner wall of one end of the liquid discharge cylinder (53).
8. The filling equipment for producing lees vinegar according to claim 1, characterized in that: The support assembly (6) includes a mounting ring frame (61) located below the fermentation barrel (1), and a plurality of groups of support legs (62) are arranged below the mounting ring frame (61), and a reinforcing connecting rod (63) is arranged between each group of support legs (62).