Aluminum electrolysis cell pole-changing crust breaking hammer rotating device
The motor and reducer are rear-mounted by the bevel gear design, which solves the problems of large volume and unstable center of gravity of the axe-type shell-beating hammer head, improves the control accuracy and avoids equipment bumps, and improves the use effect of the axe-type hammer head.
Patent Information
- Application Number
- CN202421447131.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The current axe-type shell hammer head rotation device has a large size and its center of gravity is close to the hammer head, resulting in a large load on the rear end motor, low accuracy, and easy to bump into other equipment.
The bevel gear design is adopted to rear the motor and reducer, and the center of gravity is moved back through a smaller rotation radius, reducing the load on the rear end main control motor, and driving the axe-type hammer head to rotate through the bevel gear transmission structure.
Improve control accuracy, reduce the volume of the axe hammer head structure, improve the use effect of the hammer head, and avoid equipment bumps.
Smart Images

Figure CN223201938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum electrolytic cells, in particular to a pole-changing shell-breaking hammer rotary device for an aluminum electrolytic cell. Background Art
[0002] The core equipment of industrial aluminum smelting is the aluminum electrolysis cell. During the operation of the aluminum electrolysis cell, the service life of the anode carbon block with a guide rod is limited. When the carbon block is exhausted during the electrolysis process, the anode needs to be replaced by an overhead crane. During the aluminum electrolysis process, the anode is covered with a hard alumina crust due to the high temperature and the covering of insulating alumina powder. Therefore, the crust needs to be broken to pull out the anode, which is usually called the shelling operation.
[0003] The current shelling hammers have different forms, which are basically divided into stick type and axe type. The axe type hammer can perform shelling operations on a larger area of crust, and its efficiency is higher than that of the traditional stick type hammer, with fewer broken pieces. However, the axe type hammer needs to be rotated 90 degrees when switching from the horizontal side to the vertical side. Since the axe type hammer arranges the motor, reducer and other equipment on the hammer head, its volume is too bloated compared to the stick type. The space around the electrolytic cell is small, and there is a hidden danger of collision with the equipment. In addition, the hammer head is too heavy, the center of gravity is biased towards the hammer head, and the load on the rear-end control motor is too large, affecting normal use. Utility Model Content
[0004] The purpose of the utility model is to provide a rotating device for a pole-changing shelling hammer of an aluminum electrolytic cell, which solves the problems that the existing axe-type shelling hammer rotating device is large in size, the center of gravity is close to the hammer head, resulting in a large load on the rear-end motor, low accuracy, and easy collision with other equipment; through the design of bevel gears, the motor and the reducer are placed at the rear due to a smaller turning radius, the center of gravity is moved backward, the load of the rear-end main control motor is reduced, the control accuracy is improved, the structural volume of the axe-type hammer head is reduced, and the use effect of the hammer head is improved.
[0005] To achieve the above-mentioned purpose, the present invention provides the following solution: The present invention provides a rotary device for a pole-changing shell-breaking hammer of an aluminum electrolytic cell, comprising:
[0006] An axe-shaped hammer head structure, comprising a telescopic mechanism and an axe-shaped hammer head, wherein the telescopic mechanism is connected to the axe-shaped hammer head and is used to drive the axe-shaped hammer head to move up and down to penetrate the alumina crust;
[0007] A four-link bracket, comprising a first support arm, a second support arm, a main bracket plate, and a secondary bracket plate, wherein the main bracket plate and the secondary bracket plate are connected via the first support arm and the second support arm;
[0008] Bevel gear transmission structure, the bevel gear transmission structure includes bevel gear 1, bevel gear 2, main shaft and L-shaped support, the L-shaped support includes a first L-shaped support, a second L-shaped support and a third L-shaped support, one end of the main shaft is rotatably mounted on the first L-shaped support through a flange, the bottom end of the main shaft is fitted in the third flange at the second L-shaped support directly below the first L-shaped support through an oil-free bushing, the vertical plates of the first L-shaped support and the second L-shaped support are fixed to the axe hammer structure by U-shaped bolts At the telescopic mechanism of the structure, the main rotating shaft is rotatably connected to the horizontal plate of the third L-shaped support through the second flange, and the bevel gear 1 is assembled on the main rotating shaft and is located between the first L-shaped support and the third L-shaped support; the vertical plate of the third L-shaped support is fixedly connected to the bracket sub-plate, and the connecting shaft of the reducer passes through the vertical plate of the third L-shaped support and is transmission-connected to the bevel gear 2, and the bevel gear 1 and the bevel gear 2 are meshed; the main body of the telescopic mechanism is bolted to the vertical plate of the first L-shaped support and the vertical plate of the second L-shaped support;
[0009] A driving structure is installed on the four-link bracket. The driving structure includes a motor and a reducer. The output end of the motor is transmission-connected to the reducer.
[0010] Preferably, the telescopic mechanism adopts a telescopic cylinder, the cylinder seat of the telescopic cylinder is bolted to the vertical plate of the first L-shaped support and the vertical plate of the second L-shaped support, and the axe-shaped hammer head is installed at the bottom of the telescopic rod of the telescopic screw.
[0011] Preferably, the support arm one and support arm two use telescopic cylinders, the cylinder seat of the support arm one is rotatably installed on the upper side of the bracket main plate, and the telescopic rod of the support arm one is hinged to the upper end of the bracket sub-plate; the cylinder seat of the support arm two is rotatably installed on the lower side of the bracket main plate, and the telescopic rod of the support arm two is hinged to the lower end of the bracket sub-plate.
[0012] Preferably, the vertical plate of the third L-shaped support is welded to the bracket sub-plate.
[0013] Compared with the prior art, the present invention has achieved the following beneficial technical effects:
[0014] The present invention relates to a rotary device for a pole-changing shelling hammer for an aluminum electrolytic cell, comprising an axe-shaped hammer structure, a four-link bracket, a bevel gear transmission structure, and a drive structure. The bracket mainboard is connected to an operating body, the drive structure is supported on the four-link bracket, and the bevel gear transmission structure connects the drive structure and the axe-shaped hammer structure. The rotation of the bevel gear transmission structure drives the axe-shaped hammer structure to rotate. The present invention utilizes the design of the bevel gears to achieve a smaller turning radius, allowing the motor and reducer to be positioned rearward, shifting the center of gravity rearward. This reduces the load on the rear-end main control motor, improves control accuracy, reduces the size of the axe-shaped hammer structure, and improves the performance of the hammer. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a schematic diagram of the overall structure of the pole-changing shell hammer rotary device for aluminum electrolytic cells;
[0017] Figure 2 It is the structural composition diagram of the bevel gear transmission structure;
[0018] Among them, 1. Driving structure; 11. Connecting shaft; 2. Bevel gear transmission structure; 21. First L-shaped support; 22. First flange; 23. Bevel gear 2; 24. Bevel gear 1; 25. Second flange; 26. Second L-shaped support; 27. Third flange; 28. Fourth flange; 29. Third L-shaped support; 3. Four-link bracket; 31. Bracket sub-plate; 4. Axe-type hammer head structure. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] The purpose of the utility model is to provide a rotating device for a pole-changing shelling hammer of an aluminum electrolytic cell, which solves the problems that the existing axe-type shelling hammer rotating device is large in size, the center of gravity is close to the hammer head, resulting in a large load on the rear-end motor, low accuracy, and easy collision with other equipment; through the design of bevel gears, the motor and the reducer are placed at the rear due to a smaller turning radius, the center of gravity is moved backward, the load of the rear-end main control motor is reduced, the control accuracy is improved, the structural volume of the axe-type hammer head is reduced, and the use effect of the hammer head is improved.
[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0022] like Figure 1-Figure 2 As shown, the utility model provides a rotary device for a pole-changing shell-breaking hammer of an aluminum electrolytic cell, comprising:
[0023] The axe-shaped hammer structure 4 includes a telescopic mechanism and an axe-shaped hammer head, the telescopic mechanism is connected to the axe-shaped hammer head, and the telescopic mechanism is used to drive the axe-shaped hammer head to move up and down to penetrate the alumina crust;
[0024] The four-link bracket 3 includes a support arm 1, a support arm 2, a bracket main plate and a bracket sub-plate 31, and the bracket main plate and the bracket sub-plate 31 are connected through the support arm 1 and the support arm 2;
[0025] Bevel gear transmission structure 2, bevel gear transmission structure 2 includes bevel gear 1 24, bevel gear 2 23, a main rotating shaft and an L-shaped support, the L-shaped support includes a first L-shaped support 21, a second L-shaped support 26 and a third L-shaped support 29, one end of the main rotating shaft is rotatably mounted on the first L-shaped support 21 through a flange, and the bevel gear 1 24 is assembled on the main rotating shaft through a bearing; the other end of the main rotating shaft is rotatably mounted on the third L-shaped support 29 through a flange, and the bottom of the third L-shaped support 29 is mounted with the second L-shaped support 26 through a flange; the vertical plate of the third L-shaped support 29 is fixedly connected to the bracket sub-plate 31, and the connecting shaft 11 of the reducer passes through the vertical plate of the third L-shaped support 29 and is transmission-connected with the bevel gear 2 23, and the bevel gear 1 24 is meshed with the bevel gear 2 23; the main body of the telescopic mechanism is bolted to the vertical plate of the first L-shaped support 21 and the vertical plate of the second L-shaped support 26;
[0026] The driving structure 1 is mounted on the four-link bracket 3. The driving structure 1 includes a motor and a reducer. The output end of the motor is transmission-connected to the reducer.
[0027] In one embodiment, the telescopic mechanism adopts a telescopic cylinder, the cylinder base of the telescopic cylinder is bolted to the vertical plate of the first L-shaped support 21 and the vertical plate of the second L-shaped support 26, and the axe hammer head is installed at the bottom of the telescopic rod of the telescopic screw.
[0028] In one embodiment, support arm one and support arm two use telescopic cylinders, the cylinder seat of support arm one is rotatably mounted on the upper side of the bracket main board, and the telescopic rod of support arm one is hinged to the upper end of the bracket sub-plate 31; the cylinder seat of support arm two is rotatably mounted on the lower side of the bracket main board, and the telescopic rod of support arm two is hinged to the lower end of the bracket sub-plate 31.
[0029] In one embodiment, the vertical plate of the third L-shaped support 29 is welded to the bracket sub-plate 31 .
[0030] The bevel gear transmission structure 2 mainly consists of three L-shaped supports, four flanges, two bevel gears and a main shaft. A through hole is opened on the first L-shaped support 21, and a flange mounting hole is set on the through hole. The flange mounting hole is provided with a first flange 22. The main shaft is assembled in the first flange 22. The bottom end of the main shaft is arranged in the third flange 27 at the second L-shaped support 26 directly below the first L-shaped support 21 through an oil-free bushing. The vertical plates of the first L-shaped support 21 and the second L-shaped support 26 are fixed to the telescopic mechanism of the axe hammer structure 4 by U-shaped bolts. The main shaft is rotatably connected to the horizontal plate of the third L-shaped support 29 through the second flange 25. The bevel gear 1 24 is assembled on the main shaft and is located between the first L-shaped support 21 and the third L-shaped support 29; the third L-shaped support 29 is fixed to the four-link bracket 3 by welding. The third L-shaped support 29 is provided with another flange hole, and a fourth flange 28 is provided in the flange hole. The connecting shaft 11 of the reducer passes through the fourth flange 28. One end of the connecting shaft 11 of the reducer is fixed with a bevel gear 2 23. The bevel gear 1 24 and the bevel gear 2 23 are meshed with each other. The driving structure 1 mainly consists of a reducer and a motor. The other end of the connecting shaft 11 of the reducer is connected to the reducer, which is fixed to the four-link bracket 3 and is connected to a hydraulic motor. The hydraulic motor transmits power to the reducer, driving the connecting shaft 11 of the reducer to rotate, and driving the axe-type hammer head structure 4 to rotate through the bevel gear transmission structure 2.
[0031] The aluminum electrolytic cell pole-changing shelling hammer rotating device of the present invention, through the design of bevel gears, places the motor and the reducer at the rear due to a smaller turning radius. Compared with the existing design where the motor is placed on the hammer head, the center of gravity is moved rearward, the load of the rear-end main control motor is reduced, the control accuracy is improved, the volume of the axe-type hammer head structure 4 is reduced, and the use effect of the hammer head is improved.
[0032] It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and range of equivalents of the claims be included in the present invention, and any reference signs in the claims should not be regarded as limiting the claims involved.
[0033] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims
1. A rotary device for a pole-changing shell-breaking hammer for an aluminum electrolytic cell, characterized by: include: An axe-shaped hammer head structure, comprising a telescopic mechanism and an axe-shaped hammer head, wherein the telescopic mechanism is connected to the axe-shaped hammer head and is used to drive the axe-shaped hammer head to move up and down to penetrate the alumina crust; A four-link bracket, comprising a first support arm, a second support arm, a main bracket plate, and a secondary bracket plate, wherein the main bracket plate and the secondary bracket plate are connected via the first support arm and the second support arm; Bevel gear transmission structure, the bevel gear transmission structure includes bevel gear 1, bevel gear 2, main shaft and L-shaped support, the L-shaped support includes a first L-shaped support, a second L-shaped support and a third L-shaped support, one end of the main shaft is rotatably mounted on the first L-shaped support through a flange, the bottom end of the main shaft is fitted in the third flange at the second L-shaped support directly below the first L-shaped support through an oil-free bushing, the vertical plates of the first L-shaped support and the second L-shaped support are fixed to the axe hammer structure by U-shaped bolts At the telescopic mechanism of the structure, the main rotating shaft is rotatably connected to the horizontal plate of the third L-shaped support through the second flange, and the bevel gear 1 is assembled on the main rotating shaft and is located between the first L-shaped support and the third L-shaped support; the vertical plate of the third L-shaped support is fixedly connected to the bracket sub-plate, and the connecting shaft of the reducer passes through the vertical plate of the third L-shaped support and is transmission-connected to the bevel gear 2, and the bevel gear 1 and the bevel gear 2 are meshed; the main body of the telescopic mechanism is bolted to the vertical plate of the first L-shaped support and the vertical plate of the second L-shaped support; A driving structure is installed on the four-link bracket. The driving structure includes a motor and a reducer. The output end of the motor is transmission-connected to the reducer.
2. The pole-changing shell-breaking hammer rotary device for aluminum electrolytic cells according to claim 1, characterized in that: The telescopic mechanism adopts a telescopic cylinder, the cylinder seat of the telescopic cylinder is bolted to the vertical plate of the first L-shaped support and the vertical plate of the second L-shaped support, and the axe-shaped hammer head is installed at the bottom of the telescopic rod of the telescopic screw.
3. The pole-changing shell-breaking hammer rotary device for aluminum electrolytic cells according to claim 1, characterized in that: The support arm 1 and support arm 2 use telescopic cylinders. The cylinder seat of the support arm 1 is rotatably installed on the upper side of the bracket main board, and the telescopic rod of the support arm 1 is hinged to the upper end of the bracket sub-plate; the cylinder seat of the support arm 2 is rotatably installed on the lower side of the bracket main board, and the telescopic rod of the support arm 2 is hinged to the lower end of the bracket sub-plate.
4. The pole-changing shell-breaking hammer rotary device for aluminum electrolytic cells according to claim 1, characterized in that: The vertical plate of the third L-shaped support is welded to the bracket sub-plate.