Circular static vacuum dryer
By introducing a one-way mechanism and an adjustment mechanism into a circular static vacuum dryer, the leakage problem caused by bidirectional flow is solved, and the airflow unidirectional control and seal reliability is realized, which improves the safety and operation convenience of the equipment.
Patent Information
- Application Number
- CN202422526744.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing circular static vacuum dryers have a risk of leakage caused by bidirectional flow during the exhaust process, which affects the safety and sealing performance of the equipment, and may cause safety accidents.
A circular static vacuum dryer including a one-way mechanism is designed. The airflow unidirectional control is achieved through the coordination of the one-way tube and the external pipe. Combined with components such as sealing disk, bottom disk, adjustment mechanism and rotating disk, ensuring the reliability and flexibility of the seal and reducing system pressure instability.
It effectively reduces leakage risk, improves the safety and sealing performance of the equipment, enhances the adaptability and operation convenience of the equipment during vacuum drying, and extends the service life.
Smart Images

Figure CN223204637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum dryers, and more particularly to a circular static vacuum dryer. Background Art
[0002] Under the current technological background, the bidirectional flowability of circular static vacuum dryers during exhaust poses certain safety risks. When exhausting, the airflow of this dryer can flow in two directions. Although this design can increase operational flexibility, it also increases the risk of system leakage. This bidirectional flow characteristic may cause pressure instability during operation of the vacuum dryer, thereby affecting the safety performance and service life of the equipment.
[0003] Furthermore, since existing circular static vacuum dryers allow bidirectional flow during exhaust, this undoubtedly increases the difficulty of sealing the interior of the dryer. Under the action of the bidirectional airflow, the seals of the dryer may be subjected to uneven pressure, resulting in a decrease in sealing performance and even leakage. Once a leakage occurs, it will not only affect the drying efficiency, but may also cause material contamination and, in severe cases, may even lead to safety accidents. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the problems existing in the prior art, the utility model provides a circular static vacuum dryer to solve the technical problems mentioned in the background technology.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a circular static vacuum dryer, comprising a drying shell, wherein the drying shell is provided with a one-way mechanism, wherein the one-way mechanism comprises an intake pipe, a connecting mechanism, a one-way pipe, an external pipe, a sealing disk, a bottom plate, an adjusting mechanism, a rotating disk and a threaded sleeve, wherein the intake pipe is connected to the drying shell, the connecting mechanism is mounted on the drying shell, the one-way pipe is mounted on the intake pipe, the external pipe is mounted on the side wall of the one-way pipe, the external pipe is connected to an external intake device, the bottom plate is mounted in the one-way pipe, a sealing ring is provided on the sealing disk, the sealing ring is affixed to the bottom plate, the adjusting mechanism is mounted on the one-way pipe, the rotating disk is mounted on the threaded sleeve, and the threaded sleeve is threadedly connected to the one-way pipe.
[0008] The utility model is further configured such that the adjustment mechanism includes an intermediate tube and a push rod, the intermediate tube is threadedly connected in the threaded sleeve, and the push rod is slidably connected in the intermediate tube. The design of the adjustment mechanism ensures the convenience of adjustment.
[0009] The utility model is further configured such that a compression spring is provided on the lower end surface of the intermediate tube, a thrust bearing is provided on the compression spring, the thrust bearing is sleeved on the push rod, and the thrust bearing abuts against the sealing disk, and the design of the compression spring ensures the pressure of the sealing disk.
[0010] The utility model is further configured such that a plurality of guide rods are slidably provided on the threaded sleeve, and a telescopic disk is provided on the plurality of guide rods. The design of the guide rods ensures the guidance of the telescopic disk.
[0011] The utility model is further configured such that a clamping block is provided on the intermediate tube, a clamping groove is provided on the telescopic disc, and the clamping groove is clamped in the clamping block. The design of the clamping block ensures the continuity of synchronization.
[0012] The utility model is further configured as follows: a fitting sleeve is provided on the threaded sleeve, a boss is provided on the bottom plate, a groove is provided on the convex sleeve, and the fitting sleeve fits on the inner wall of the one-way tube.
[0013] The present invention is further configured such that a plurality of return springs are provided on the lower end surface of the threaded sleeve, and the return springs abut against the sealing disk.
[0014] The present invention is further configured such that the communication mechanism comprises a first feed port and a second feed port, and the first feed port and the second feed port are respectively mounted on the drying shell.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the present invention provides a circular static vacuum dryer with the following beneficial effects:
[0017] 1. The design of the one-way mechanism effectively solves the leakage risk problem caused by the bidirectional flow during exhaust in existing circular static vacuum dryers. Through the cooperation of the one-way pipe and the external pipe, one-way control of the airflow is achieved, reducing the instability of the internal pressure of the system, thereby significantly improving the safety of the equipment. The combination of the sealing disk and the bottom disk, as well as the arrangement of the compression spring and the thrust bearing, ensure the reliability of the seal under vacuum conditions. In addition, the cooperation of the rotating disk and the threaded sleeve enables the operator to easily adjust the sealing force, thereby enhancing the sealing performance of the equipment during the vacuum drying process and reducing the possibility of leakage.
[0018] 2. The adjustment mechanism provides a method for accurately controlling the pressure of the sealing disk through the combination of the intermediate tube and the push rod. The sliding connection of the push rod and the setting of the compression spring allow the operator to adjust the sealing force of the sealing disk as needed, which not only ensures the reliability of the seal, but also can adapt to the pressure changes under different drying conditions. The design of the guide rod and the telescopic disk makes the adjustment process smoother, and the cooperation of the clamping block and the clamping groove ensures the stability of the mechanism during the adjustment process. The beneficial effect of this adjustment mechanism is that it improves the adaptability of the equipment and the convenience of operation, and also helps to extend the service life of the equipment.
[0019] 3. The connecting mechanism realizes the flexibility and efficiency of dryer feeding through the setting of the first feeding port and the second feeding port. This design allows the operator to select the appropriate feeding method according to actual needs and optimizes the drying process. At the same time, the connecting mechanism also ensures the smooth flow of materials during the feeding and discharging process, reducing the risk of equipment failure caused by material blockage. The connecting mechanism on the drying shell improves the drying efficiency and operating convenience of the circular static vacuum dryer as a whole, providing users with a more efficient and reliable drying solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a circular static vacuum dryer in the present utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the one-way pipe in the present utility model;
[0022] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure;
[0023] Figure 4 This is an exploded cross-sectional structural diagram of the clamping block and the telescopic disc in the utility model;
[0024] Figure 5 It is a structural schematic diagram of the threaded sleeve in the utility model.
[0025] In the figure: 1. Drying shell; 2. Intake pipe; 3. One-way pipe; 4. External pipe; 5. Sealing disk; 6. Bottom disk; 7. Rotating disk; 8. Threaded sleeve; 9. Sealing ring; 10. Intermediate tube; 11. Push rod; 12. Compression spring; 13. Thrust bearing; 14. Guide rod; 15. Telescopic disk; 16. Snap-fit block; 17. Snap-fit groove; 18. Fitting sleeve; 19. Boss; 20. Groove; 21. Return spring; 22. First feed port; 23. Second feed port. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.
[0029] See also Figure 1-5 A circular static vacuum dryer comprises a drying shell 1, which is provided with a one-way mechanism. The one-way mechanism comprises an intake pipe 2, a connecting mechanism, a one-way pipe 3, an external pipe 4, a sealing disk 5, a bottom plate 6, an adjusting mechanism, a rotating disk 7 and a threaded sleeve 8. The intake pipe 2 is connected to the drying shell 1, the connecting mechanism is installed on the drying shell 1, the one-way pipe 3 is installed on the intake pipe 2, the external pipe 4 is installed on the side wall of the one-way pipe 3, the external pipe 4 is connected to the external intake equipment, the bottom plate 6 is installed in the one-way pipe 3, a sealing ring 9 is provided on the sealing disk 5, the sealing ring 9 is fitted on the bottom plate 6, the adjusting mechanism is installed on the one-way pipe 3, the rotating disk 7 is installed on the threaded sleeve 8, the threaded sleeve 8 is threadedly connected to the one-way pipe 3, the adjusting mechanism comprises an intermediate pipe 10 and a push rod 11, the intermediate pipe 10 is threadedly connected in the threaded sleeve 8, and the push rod 11 is slidably connected to the intermediate pipe 10. In the intermediate tube 10, a compression spring 12 is provided on the lower end surface of the intermediate tube 10, and a thrust bearing 13 is provided on the compression spring 12. The thrust bearing 13 is sleeved on the push rod 11, and the thrust bearing 13 abuts against the sealing disk 5. A plurality of guide rods 14 are slidably provided on the threaded sleeve 8, and a telescopic disk 15 is provided on the plurality of guide rods 14. A clamping block 16 is provided on the intermediate tube 10, and a clamping groove 17 is provided on the telescopic disk 15. The clamping groove 17 is clamped in the clamping block 16, and a fitting sleeve 18 is provided on the threaded sleeve 8. A boss 19 is provided on the bottom plate 6, and a groove 20 is provided on the convex sleeve. The fitting sleeve 18 is affixed to the inner wall of the one-way tube 3, and a plurality of return springs 21 are provided on the lower end surface of the threaded sleeve 8. The return spring 21 abuts against the sealing disk 5. The connecting mechanism includes a first feed port 22 and a second feed port 23, which are respectively mounted on the drying shell 1.
[0030] In this embodiment, when a vacuum operation is required, the drying shell 1 needs to be sucked in by an external suction device. First, the external pipe 4 is connected to the suction device, and then the suction will untie the connection between the sealing ring 9 and the bottom plate 6, and then the air in the drying shell 1 is sucked out, thereby ensuring the drying process. When the drying is completed, since the drying shell 1 is under negative pressure, the external pressure will be pressed on the sealing plate 5, and then the pressure between the sealing ring 9 and the resistance plate is used to ensure the sealing state. When the external pipe 4 needs to be completely sealed, by rotating the rotating plate 7, the threaded sleeve 8 is threadedly connected to the one-way On the tube 3, the groove 20 on the fitting sleeve 18 will be stuck on the boss 19, so the external tube 4 will be sealed, thereby ensuring the sealing process. At this time, the guide rod 14 and the threaded sleeve 8 are not connected, so they will be adjusted separately. When it is necessary to seal and change the pressure of the push spring, the clamping groove 17 will be connected to the clamping block 16. When the rotating disk 7 is rotated, the compression spring 12 will be driven to move together. At this time, it can not only play a sealing role but also increase the sealing force of the sealing disk 5, thereby completing the use process. When pressure relief is needed, you only need to pull the handle to release the seal between the sealing disk 5 and the bottom disk 6, thereby completing the pressure relief process.
[0031] More specifically, when feeding is required, the materials are fed through the first feeding port 22 and the second feeding port 23 respectively, and when drying is completed, the materials can be discharged through the bottom port, thereby completing the vacuum drying process.
[0032] In summary, when the whole equipment is in use or running: when vacuum operation is required, the drying shell 1 needs to be sucked in by an external suction device. First, the external pipe 4 is connected to the suction device, and then the suction will untie the connection between the sealing ring 9 and the bottom plate 6, and then the air in the drying shell 1 is sucked out, thereby ensuring the drying process. When the drying is completed, since the drying shell 1 is under negative pressure, the external pressure will be pressed on the sealing plate 5, and then the pressure between the sealing ring 9 and the resistance plate is used to ensure the sealing state. When the external pipe 4 needs to be completely closed, by rotating the rotating disk 7, the threaded sleeve 8 is threaded. It is connected to the one-way tube 3, and then the groove 20 on the fitting sleeve 18 will be stuck on the boss 19, so the external tube 4 will be sealed, thereby ensuring the sealing process. At this time, the guide rod 14 and the threaded sleeve 8 are not connected, so they will be adjusted separately. When it is necessary to seal and change the pressure of the push spring, the clamping groove 17 will be connected to the clamping block 16. When the rotating disk 7 is rotated, the compression spring 12 will be driven to move together. At this time, it can not only play a sealing role but also increase the sealing force of the sealing disk 5, thereby completing the use process. When pressure relief is needed, you only need to pull the handle to release the seal between the sealing disk 5 and the bottom disk 6, thereby completing the pressure relief process.
[0033] When feeding is required, the materials are fed through the first feeding port 22 and the second feeding port 23 respectively. When drying is completed, the materials can be discharged through the bottom port, thereby completing the vacuum drying process.
[0034] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A circular static vacuum dryer comprising a drying shell (1), characterized in that: The drying shell (1) is provided with a one-way mechanism, which comprises an air intake pipe (2), a connecting mechanism, a one-way pipe (3), an external pipe (4), a sealing disc (5), a bottom plate (6), an adjusting mechanism, a rotating disc (7) and a threaded sleeve (8). The air intake pipe (2) is connected to the drying shell (1), the connecting mechanism is installed on the drying shell (1), the one-way pipe (3) is installed on the air intake pipe (2), the external pipe (4) is installed on the side wall of the one-way pipe (3), the external pipe (4) is connected to an external air intake device, the bottom plate (6) is installed in the one-way pipe (3), a sealing ring (9) is provided on the sealing disc (5), and the sealing ring (9) is attached to the bottom plate (6), the adjusting mechanism is installed on the one-way pipe (3), the rotating disc (7) is installed on the threaded sleeve (8), and the threaded sleeve (8) is threadedly connected to the one-way pipe (3).
2. A circular static vacuum dryer according to claim 1, characterized in that: The regulating mechanism comprises an intermediate tube (10) and a push rod (11), wherein the intermediate tube (10) is threadedly connected in the threaded sleeve (8), and the push rod (11) is slidably connected in the intermediate tube (10).
3. A circular static vacuum dryer according to claim 2, characterized in that: A compression spring (12) is provided on the lower end surface of the intermediate tube (10), a thrust bearing (13) is provided on the compression spring (12), the thrust bearing (13) is sleeved on the push rod (11), and the thrust bearing (13) contacts the sealing disk (5).
4. A circular static vacuum dryer according to claim 3, characterized in that: A plurality of guide rods (14) are slidably provided on the threaded sleeve (8), and a telescopic disk (15) is provided on the plurality of guide rods (14).
5. A circular static vacuum dryer according to claim 4, characterized in that: The intermediate tube (10) is provided with a clamping block (16), the telescopic disc (15) is provided with a clamping groove (17), and the clamping groove (17) is clamped in the clamping block (16).
6. A circular static vacuum dryer according to claim 5, characterized in that: The threaded sleeve (8) is provided with a fitting sleeve (18), the bottom plate (6) is provided with a boss (19), the boss sleeve is provided with a groove (20), and the fitting sleeve (18) fits on the inner wall of the one-way tube (3).
7. A circular static vacuum dryer according to claim 6, characterized in that: A plurality of return springs (21) are provided on the lower end surface of the threaded sleeve (8), and the return springs (21) abut against the sealing disk (5).
8. The circular static vacuum dryer according to claim 1, characterized in that: The communication mechanism comprises a first feed port (22) and a second feed port (23), and the first feed port (22) and the second feed port (23) are respectively installed on the drying shell (1).