Mechanism for operating plunger
By designing a plunger mechanism including feeding groove, gear box and operating rod, the risk of scald and mechanical injury during operation of the plunger is solved, safe plunger operation is achieved, and the operation risk is reduced.
Patent Information
- Application Number
- CN202422002844.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the prior art, there is a risk of scalds and mechanical injuries when operating the plunger, and the operation risk is high.
A mechanism for operating the plunger is designed, including feeding grooves, gear boxes, plunger rods and operating rods. The movement of the plunger rod is controlled by handwheels to realize the discharge of liquid resin and avoid direct contact with high-temperature equipment.
By remotely controlling the movement of the plunger rod, safely operating the plunger is reduced, and the safety of the equipment is improved.
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Figure CN223209432U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of polyester resins, and in particular relates to a mechanism for operating a plunger. Background Art
[0002] In the prior art, the polyester resin powder coating product is a high-temperature molten liquid resin at around 200 degrees Celsius after the reaction in the reactor is completed. During normal feeding, the plunger is inserted to allow the resin to evenly overflow into the cooling steel belt. When feeding is completed, the plunger is pulled out to discharge the remaining material.
[0003] In existing operations, operators need to open the equipment protection and insert their body to operate the plunger. The above-mentioned operation carries the risk of burns and mechanical injuries, greatly increasing the risk of operation.
[0004] To address the above issues, no effective solutions have been proposed so far.
[0005] It should be noted that the above technical background is merely for the purpose of providing a clear and complete description of the technical solutions of the present invention and to facilitate understanding by those skilled in the art. It should not be assumed that the above technical solutions are well known to those skilled in the art simply because they are described in the background technology section of the present invention. Utility Model Content
[0006] The purpose of this application is to provide a mechanism for operating a plunger to solve the above problems.
[0007] The present application provides a mechanism for operating a plunger, comprising:
[0008] a feeding trough having a working surface;
[0009] a gear box installed near the working surface, wherein a plurality of plunger rods are connected to a side of the gear box facing the working surface, the plurality of plunger rods extend toward the working surface, and the plurality of plunger rods are inserted into the feeding trough;
[0010] an operating rod connected to the gear box, wherein a hand wheel is mounted on an end of the operating rod away from the gear box;
[0011] The working surface has a first distance along the width direction of the feeding trough, and the length of the operating rod is greater than the first distance.
[0012] Preferably, the gear box is fixedly connected to a support frame on the side facing the working surface, and the support frame has a connecting plate and a support plate, wherein the connecting plate is fixedly connected to the gear box, and the side of the connecting plate away from the gear box is fixedly connected to the support plate, and the support plate extends toward the direction of the feeding trough and is fixedly connected to the feeding trough.
[0013] Preferably, the plane where the connecting plate is located is perpendicular to the plane where the supporting plate is located.
[0014] Preferably, the gearbox is configured as a right-angle reversing gearbox.
[0015] Preferably, an observation gap is provided on one side of the feeding trough adjacent to the working surface for observing the movement of the plunger rod.
[0016] Preferably, a handle is installed on the side of the handwheel away from the operating rod.
[0017] Preferably, the connecting plate is parallel to the working surface.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] 1. The utility model sets a working surface on the feeding trough, sets a gear box near the working surface, and installs a plurality of plunger rods on the side of the gear box facing the working surface. The ends of the plurality of plunger rods away from the gear box can extend toward the direction of the working surface, and the plurality of plunger rods extend into the feeding trough. An operating rod is connected to the gear box, and the operating rod can control the gear box. The gear box can control the plurality of plunger rods. The outlet can be opened and closed by moving the plunger rods, thereby realizing the discharge of liquid resin.
[0020] 2. The utility model provides a support frame fixedly connected to the side of the gear box facing the working surface. The support frame has a connecting plate and a support plate. The connecting plate is fixedly connected to the gear box, and the side of the connecting plate away from the gear box is fixedly connected to the support plate. The support plate extends toward the direction of the feeding trough and is fixedly connected to the feeding trough, thereby achieving the fixation of the gear box. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0022] Figure 1 This is an overall structural diagram of a plunger operating mechanism provided in an embodiment of the present application;
[0023] Figure 2 This is a structural diagram of an operating lever of a plunger operating mechanism provided in an embodiment of the present application;
[0024] Figure 3This is a gearbox connection diagram of a mechanism for operating a plunger provided in an embodiment of the present application;
[0025] Figure 4 This is a structural diagram of a feeding trough of a mechanism for operating a plunger provided in an embodiment of the present application;
[0026] Figure 5 This is a structural diagram of a support frame of a mechanism for operating a plunger provided in an embodiment of the present application.
[0027] In the figure: 1, feeding trough; 11, working surface; 2, gear box; 3, plunger rod; 4, operating lever; 5, hand wheel; 6, support frame; 61, connecting plate; 62, support plate. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0029] In the description of the present invention, it should be noted that the terms "upper", "middle", "lower", "inside", "outside", "front", "back", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. The terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following describes the implementation of the present invention based on its overall structure.
[0030] Reference Figure 1 As shown, the embodiment of the present application provides a mechanism for operating a plunger, comprising:
[0031] A feeding trough 1 having a working surface 11;
[0032] A gear box 2 is installed near the working surface. A plurality of plunger rods 3 are connected to the side of the gear box 2 facing the working surface. The plurality of plunger rods 3 extend toward the working surface, and the plurality of plunger rods 3 pass through the feeding trough 1.
[0033] An operating rod 4 connected to the gear box 2, with a hand wheel 5 mounted on the end of the operating rod 4 away from the gear box 2;
[0034] The working surface 11 has a first distance along the width direction of the feeding trough 1 , and the length of the operating rod 4 is greater than the first distance.
[0035] According to the above arrangement, those skilled in the art can arrange a gear box 2 , a plurality of plunger rods 3 and an operating rod 4 to control the movement of the plunger rods 3 outside the feeding trough 1 .
[0036] Specifically, those skilled in the art can set a working surface 11 on the feeding trough 1 and set a gear box near the working surface 11. Figure 1 A plurality of plunger rods 3 are installed on one side of the gear box 2 facing the working surface 11. One end of the plurality of plunger rods away from the gear box 2 can extend toward the direction of the working surface 11, and the plurality of plunger rods 3 extend into the feeding trough 1.
[0037] Those skilled in the art may also connect an operating lever 4 to the gearbox 2, wherein the operating lever 4 can control the gearbox 2, which in turn can control the multiple plunger rods 3. A handwheel 5 is mounted on the end of the operating lever 4 away from the gearbox 2. In other words, those skilled in the art can use the handwheel 5 to rotate the operating lever 4, which in turn drives the gearbox 2 to operate, and the operation of the gearbox 2 can cause the plunger rods 3 to move. Preferably, the gearbox 2 is configured as a right-angle reversing gearbox, which can further stabilize the aforementioned process.
[0038] It will be appreciated that the molten resin is stored in the feed tank 1 and can be discharged by opening the feed tank 1. Specifically, an outlet is provided in the feed tank 1 for discharging the liquid resin, and a plunger rod 3 is provided to fit within the outlet. This structure allows the outlet to be opened and closed by movement of the plunger rod 3, thereby enabling the discharge of the liquid resin.
[0039] With the above structure, a person skilled in the art can use the handwheel 5 to drive the operating lever 4 to rotate. The rotation of the operating lever 4 drives the gearbox 2 to work. The operation of the gearbox 2 can move the plunger rod 3. The movement of the plunger rod 3 opens and closes the outlet. Preferably, a handle is installed on the side of the handwheel 5 away from the operating lever.
[0040] In summary, those skilled in the art can operate the plunger outside the feeding trough 1 through the gear box 2, the operating rod 4 and the plunger rod 3, thereby avoiding the need for workers to lean into the feeding trough 1 for operation, thereby improving the safety of the equipment during use.
[0041] In the above embodiment, the gear box 2 is arranged near the working surface 11. Preferably, the gear box 2 is fixedly connected to a support frame 6 on the side facing the working surface. The support frame 6 has a connecting plate 61 and a support plate 62, wherein the connecting plate 61 is fixedly connected to the gear box 2, and the side of the connecting plate 61 away from the gear box 2 is fixedly connected to the support plate 62, and the support plate 62 extends toward the direction of the feeding trough 1 and is fixedly connected to the feeding trough 1.
[0042] With the above structure, those skilled in the art can configure the support frame 6 to secure the relative position of the gearbox 2. The support frame 6 is composed of a connecting plate 61 and a support plate 62. Specifically, the ends of the connecting plate 61 are fixed to the gearbox 2 and the support plate 62, respectively. The end of the support plate 62, away from the connecting plate 61, is fixedly connected to the feeding trough 1.
[0043] according to Figure 1 The support plate 62 is positioned on the side of the gearbox 2 facing the working surface 11, thereby separating the gearbox 2 from the feeding trough 1. It will be appreciated that those skilled in the art may set a predetermined height between the gearbox 2 and the feeding trough 1, thereby providing gearboxes 2 with different predetermined heights depending on the internal structure of the feeding trough. Gearboxes 2 with different predetermined heights can achieve stable control of the plunger rod 3 according to actual conditions, thereby ensuring stable opening and closing of the feeding trough 1.
[0044] In the above arrangement, preferably, the plane of the connecting plate 61 is perpendicular to the plane of the support plate 62. That is, the support plate 62 and the connecting plate 61 are connected vertically. This further optimizes the installation space for the support frame 6 and avoids interference with the support frame 6 when the operator operates the operating lever 4.
[0045] More preferably, the connecting plate 61 is parallel to the working surface 11. In the above arrangement, the support plate 62 is vertically connected to the connecting plate 61, and the side of the connecting plate 61 away from the gear box 2 is fixedly connected to the support plate 62. The support plate 62 extends toward the direction of the feeding trough 1 and is fixedly connected to the feeding trough 1.
[0046] With the above structure, those skilled in the art can arrange the connecting plate 61 to be parallel to the working surface 11, thereby ensuring that the plunger rod 3 remains stable during movement. Specifically, during the movement of the plunger rod 3, the connecting plate 61 is parallel to the working surface 11, thereby preventing the plunger rod 3 from colliding with the connecting plate 61 and the working surface 11.
[0047] Preferably, an observation slit is provided on one side of the feeding trough 1 adjacent to the working surface for observing the movement of the plunger rod, so that the staff can record and control the situation in the feeding trough 1 during operation.
[0048] Those skilled in the art may also arrange multiple gear boxes 2 fixed by support frames 6 on the working surface 11 , thereby enabling simultaneous operation of multiple outlets of the feeding trough 1 .
[0049] Although different specific embodiments are mentioned in this application, this application is not limited to the situations described in industry standards or embodiments. Some industry standards or slightly modified implementations based on customized methods or implementations described in the embodiments can also achieve the same, equivalent, or similar implementation effects as the above embodiments, or predictable implementation effects after modification. Examples that apply these modified or modified data acquisition, processing, output, judgment methods, etc. can still fall within the scope of optional implementation schemes of this application.
[0050] Although the present application has been described through embodiments, those skilled in the art will appreciate that there are many modifications and variations to the present application without departing from the spirit of the present application. It is intended that the appended embodiments include these modifications and variations without departing from the present application.
Claims
1. A mechanism for operating a plunger, characterized in that: include: a feeding trough having a working surface; a gear box installed near the working surface, wherein a plurality of plunger rods are connected to a side of the gear box facing the working surface, the plurality of plunger rods extend toward the working surface, and the plurality of plunger rods are inserted into the feeding trough; an operating rod connected to the gear box, wherein a hand wheel is mounted on an end of the operating rod away from the gear box; The working surface has a first distance along the width direction of the feeding trough, and the length of the operating rod is greater than the first distance.
2. The plunger operating mechanism according to claim 1, characterized in that: The gear box is fixedly connected to a support frame on the side facing the working surface, and the support frame has a connecting plate and a support plate, wherein the connecting plate is fixedly connected to the gear box, and the side of the connecting plate away from the gear box is fixedly connected to the support plate, and the support plate extends toward the direction of the feeding trough and is fixedly connected to the feeding trough.
3. The plunger operating mechanism according to claim 2, characterized in that: The plane where the connecting plate is located is perpendicular to the plane where the supporting plate is located.
4. The plunger operating mechanism according to claim 1, wherein: The gearbox is configured as a right-angle reversing gearbox.
5. The plunger operating mechanism according to claim 1, wherein: An observation gap is provided on one side of the feeding trough adjacent to the working surface for observing the movement of the plunger rod.
6. The plunger operating mechanism according to claim 1, wherein: A handle is installed on a side of the hand wheel away from the operating rod.
7. The plunger operating mechanism according to claim 2, wherein: The connecting plate is parallel to the working surface.