Crushing device with large block intercepting structure
By introducing large block interception structures into the gypsum crushing device, using screen plates, crushing rollers and rolling mechanisms, the equipment impact and crushing unevenness in the treatment of large blocks of materials is solved, and efficient and detailed crushing of materials is achieved.
Patent Information
- Application Number
- CN202422785139.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-11-15
AI Technical Summary
When handling large pieces of materials, existing gypsum crushing devices can easily increase the impact and load of equipment operation, affecting the uniformity and fineness of crushing, resulting in the particles not meeting the requirements.
A crushing device with a large block interception structure is designed, including a material barrier box, a screen plate, a crushing mechanism and a crushing mechanism. Large blocks of materials are filtered through the screen plate and screen holes, initial crushing of the crushing rollers and crushing teeth, and further grinding of the turntable and discs to achieve fine crushing of the materials.
Effectively intercept large pieces of materials, reduce equipment impact and load, improve crushing uniformity and fineness, and ensure that the particles meet specifications.
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Figure CN223209548U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a crushing device with a large-block intercepting structure, belonging to the field of crushing devices. Background Art
[0002] Gypsum crushing equipment is a device used to crush, refine, and process materials such as gypsum. These devices are primarily used to crush waste gypsum board, recycled gypsum, or other similar materials for recycling or reprocessing. However, if the crushing equipment fails to filter out bulky materials, the crushing process will increase the impact and load on the equipment during operation, increasing the risk of damage. This can also affect the uniformity and fineness of the crushing, resulting in substandard particles. Therefore, we sought to design a crushing device with a bulk interception structure to address this issue. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a crushing device with a large-block interception structure to solve the problems raised in the above background technology.
[0004] In order to achieve the above-mentioned purpose, the utility model is realized by the following technical solution: a crushing device with a large-block interception structure, comprising a material blocking box and a crushing mechanism, wherein a sieve plate 1 is arranged inside the material blocking box, a discharge port is opened on the front surface of the material blocking box, the discharge port is located above the sieve plate 1, and a crushing mechanism is installed below the sieve plate 1;
[0005] The crushing mechanism includes a crushing roller and crushing teeth. A rolling mechanism is installed on the lower side of the crushing mechanism. The rolling mechanism includes a funnel, a turntable, a disc and a rotating shaft. A bottom plate is installed at the bottom of the rolling mechanism.
[0006] As a preferred embodiment, a sieve hole is opened on the surface of the sieve plate, and a vibration motor is fixed at the center of the bottom surface of the sieve plate. The sieve plate presents an inclination angle with the front lower and the back higher. The vibration motor causes the material to pass through the sieve hole by vibration, thereby preventing the material from accumulating on the upper surface of the sieve plate.
[0007] As a preferred embodiment, the surface of the crushing roller is provided with a plurality of crushing teeth, a sieve plate 2 is installed on the lower side of the crushing roller, and the surface of the sieve plate 2 is provided with a plurality of sieve holes 2. The sieve holes 2 can allow materials that do not meet the specifications to stay on the upper surface of the sieve plate 2 and continue to be crushed by the crushing teeth until they can pass through the sieve holes 2.
[0008] As a preferred embodiment, two groups of crushing rollers are symmetrically installed on the left and right sides of the material blocking box, and motor 1 is installed on the rear side of the two groups of crushing rollers. The two groups of motor 1 rotate in opposite phases. A rotating rod is installed at the center of the crushing roller, and the motor 1 is connected to the rotating rod. The material can be crushed by driving the two groups of crushing mechanisms to rotate in opposite phases through motor 1.
[0009] As a preferred embodiment, a turntable is installed at the center position inside the discharge barrel, and grinding blocks are provided on the surface and bottom of the turntable. The cross-section of the turntable is conical, and the diameter of the bottom of the turntable is smaller than the diameter of the disc. The rotation of the turntable can further grind the material falling from above.
[0010] As a preferred embodiment, the upper and lower surfaces of the disc are provided with grooves, the diameter of the disc is smaller than the diameter of the bottom plate, the disc is a flat cylindrical structure, the bottom plate is installed below the funnel, and a rotating shaft is installed at the center of the bottom plate.
[0011] As a preferred embodiment, the upper end of the rotating shaft is connected to the turntable, the lower end of the rotating shaft is connected to motor 2, a disc is installed on the surface of the rotating shaft, the disc is located between the turntable and the bottom plate, and the bottom plate is provided with a plurality of discharge holes. The grinding of the disc and the turntable can make the material reach a more delicate state and pass through the discharge port.
[0012] The beneficial effects of the utility model are as follows: the utility model is a crushing device with a large-block intercepting structure, which can filter out large blocks of materials that do not meet the specifications by adding a sieve plate and a sieve hole, and make the large blocks of materials roll out of the material blocking box through the discharge port, and can preliminarily crush the materials by adding crushing rollers and crushing teeth, and can continue to crush the materials that do not meet the specifications by adding a sieve plate and a sieve hole, and can grind the crushed materials more finely by adding a turntable and a disc. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:
[0014] Figure 1 This is a schematic structural diagram of a crushing device with a large-block interception structure according to the present invention;
[0015] Figure 2 This is a side view of a crushing device with a large block interception structure according to the present invention;
[0016] Figure 3 This is a cross-sectional schematic diagram of a crushing mechanism of a crushing device with a large-block interception structure according to the present invention;
[0017] Figure 4This is a cross-sectional schematic diagram of a crushing mechanism of a crushing device with a large-block interception structure according to the present invention;
[0018] In the figure: 100- material blocking box, 110- material outlet, 120- vibration motor, 200- sieve plate 1, 210- sieve hole 1, 300- crushing mechanism, 310- crushing roller, 320- rotating rod, 330- crushing teeth, 340- motor 1, 341- motor 2, 400- funnel, 410- sieve plate 2, 420- sieve hole 2, 500- rolling mechanism, 510- turntable, 520- disc, 530- rotating shaft, 540- material outlet, 550- bottom plate, 560- unloading barrel. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. In order to make the technical means, creative features, purpose and effect of the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0020] See also Figures 1 to 4 The utility model provides a technical solution: a crushing device with a large-block intercepting structure, comprising a material blocking box 100 and a crushing mechanism 300, wherein a sieve plate 200 is provided inside the material blocking box 100, a discharge port 110 is provided on the front surface of the material blocking box 100, the discharge port 110 is located above the sieve plate 200, and a crushing mechanism 300 is installed below the sieve plate 200;
[0021] The crushing mechanism 300 includes a crushing roller 310 and crushing teeth 330 . A crushing mechanism 500 is installed on the bottom of the crushing mechanism 300 . The crushing mechanism 500 includes a funnel 400 , a turntable 510 , a disc 520 and a rotating shaft 530 . A bottom plate 550 is installed on the bottom of the crushing mechanism 500 .
[0022] A sieve hole 210 is opened on the surface of the sieve plate 200, and a vibration motor 120 is fixed at the center of the bottom surface of the sieve plate 200. The sieve plate 200 is inclined at an angle with the front lower and the back higher. The vibration motor 120 vibrates to make the material pass through the sieve hole 210 to prevent the material from accumulating on the upper surface of the sieve plate 200.
[0023] The crushing mechanism 300 consists of a crushing roller 310 and crushing teeth 330. A plurality of crushing teeth 330 are provided on the surface of the crushing roller 310. A sieve plate 2 410 is installed on the lower side of the crushing roller 310. A plurality of sieve holes 2 420 are provided on the surface of the sieve plate 2 410. The sieve holes 2 420 can allow materials that do not meet the specifications to remain on the upper surface of the sieve plate 2 410 and continue to be crushed by the crushing teeth 330 until they can pass through the sieve holes 2 420.
[0024] Two groups of crushing rollers 310 are symmetrically installed on the left and right sides of the material blocking box 100. Motor 1 340 is installed on the rear side of the two groups of crushing rollers 310. The two groups of motors 1 340 rotate in opposite phases. A rotating rod 320 is installed at the center of the crushing rollers 310. Motor 1 340 is connected to the rotating rod 320. The two groups of crushing mechanisms 300 are driven by motor 1 340 to rotate in opposite phases to crush the material.
[0025] A turntable 510 is installed at the center of the rolling mechanism 500. Grinding blocks are provided on the surface and bottom of the turntable 510. The cross section of the turntable 510 is conical, and the diameter of the bottom of the turntable 510 is smaller than the diameter of the disc 520.
[0026] Grooves are provided on the upper and lower surfaces of the disc 520 . The diameter of the disc 520 is smaller than that of the bottom plate 550 . The disc 520 is a flat cylindrical structure. The bottom plate 550 is installed below the funnel. A rotating shaft 530 is installed at the center of the bottom plate 550 .
[0027] The upper end of the rotating shaft 530 is connected to the turntable 510, and the lower end of the rotating shaft 530 is connected to the motor 2 341. A disc 520 is installed on the surface of the rotating shaft 530. The disc 520 is located between the turntable 510 and the bottom plate 550. The bottom plate 550 is provided with a plurality of discharge holes 540. The motor 2 341 drives the disc 520 and the turntable 510 to rotate and grind through the rotating shaft 530, and the cooperation between the grinding block and the groove can make the material reach a more delicate state and then pass through the discharge port 540.
[0028] See also Figure 3 As the first embodiment of the present utility model: when the machine is operating, the staff puts the material into the material blocking box 100 for preliminary screening and filtering. The large pieces of material will be blocked on the upper surface of the sieve plate 200 and then fall to the outside of the material blocking box 100 under the influence of the vibration motor 120 and gravity, which plays the role of screening and intercepting the large pieces of material. When the material specification is smaller than the diameter of the sieve hole 210, it will enter the inside of the crushing mechanism 300 through the sieve hole 210 and be preliminarily crushed by the cooperation of the crushing roller 310 and the crushing teeth 330. When the material after preliminary crushing is larger than the diameter of the sieve hole 2 420, the sieve plate 2 410 and the sieve hole 2 420 will intercept it, so that the material will stay on the upper surface of the sieve plate 2 410 and continue to be crushed until it can pass through the sieve hole 2 420 and fall into the inside of the rolling mechanism 500.
[0029] See also Figure 4 As the second embodiment of the present invention: when the material passes through the screen plate 2 410 and enters the crushing mechanism 500, the material will be accumulated in the funnel 400. Due to the downward pressure generated by the gravity of the material itself, the cooperation between the turntable 510 and the inner wall of the discharge barrel 560 can further grind the material after the preliminary crushing. The grinding blocks arranged on the surface of the turntable 510 can increase the friction. After the grinding is completed on the turntable 510, the material will continue to fall on the upper surface of the disc 520 and the upper surface of the bottom plate 550. The discharge hole 540 provided on the bottom plate 550 can allow the material that cannot pass through to continue to be ground by the turntable 510 and the disc 520 until the size of the material is smaller than the diameter of the discharge hole 540, and then discharged outward through the discharge hole 540.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention, but is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.
[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A crushing device with a large-block intercepting structure, comprising a material blocking box (100) and a crushing mechanism (300), characterized in that: A sieve plate 1 (200) is provided inside the material retaining box (100), a discharge port (110) is provided on the front surface of the material retaining box (100), the bottom of the discharge port (110) is flush with the front end of the sieve plate 1 (200), and a crushing mechanism (300) is installed below the sieve plate 1 (200); The pulverizing mechanism (300) includes a pulverizing roller (310) and pulverizing teeth (330). A crushing mechanism (500) is fixed at the bottom of the pulverizing mechanism (300). The crushing mechanism (500) includes a funnel (400), a turntable (510), a disc (520), a rotating shaft (530), a discharge hole (540) and a discharge barrel (560). A bottom plate (550) is installed at the bottom of the crushing mechanism (500).
2. The crushing device with a large block intercepting structure according to claim 1, characterized in that: The surface of the sieve plate 1 (200) is provided with a sieve hole 1 (210), and the sieve plate 1 (200) is inclined at an angle with the front lower and the back higher. A vibration motor (120) is fixed at the center of the bottom surface of the sieve plate 1 (200).
3. The crushing device with a large-block interception structure according to claim 2, characterized in that: The surface of the crushing roller (310) is provided with a plurality of crushing teeth (330), a second sieve plate (410) is installed on the lower side of the crushing roller (310), and a surface of the second sieve plate (410) is provided with a plurality of second sieve holes (420).
4. The crushing device with a large-block interception structure according to claim 3, characterized in that: Two groups of crushing rollers (310) are symmetrically installed on the left and right sides of the material blocking box (100), and motor 1 (340) is installed on the rear side of the two groups of crushing rollers (310). The two groups of motor 1 (340) rotate in opposite phases. A rotating rod (320) is installed at the center of the crushing rollers (310), and the motor 1 (340) is connected to the rotating rod (320).
5. The crushing device with a large-block interception structure according to claim 1, characterized in that: A turntable (510) is installed at the center of the discharge barrel (560), and grinding blocks are provided on the surface and bottom of the turntable (510). The cross section of the turntable (510) is conical, and the bottom diameter of the turntable (510) is smaller than the diameter of the disc (520).
6. The crushing device with a large-block interception structure according to claim 5, characterized in that: Grooves are provided on both the upper and lower surfaces of the disc (520). The diameter of the disc (520) is smaller than the diameter of the bottom plate (550). The disc (520) is a flat cylindrical structure. The bottom plate (550) is installed below the funnel. A rotating shaft (530) is installed at the center of the bottom plate (550).
7. The crushing device with a large-block interception structure according to claim 6, characterized in that: The upper end of the rotating shaft (530) is connected to the turntable (510), and the lower end of the rotating shaft (530) is connected to the second motor (341). A disc (520) is mounted on the surface of the rotating shaft (530), and the disc (520) is located between the turntable (510) and the bottom plate (550). The bottom plate (550) is provided with a plurality of discharge holes (540).