Automatic cleaning device of spraying machine

Through the design of the automatic cleaning device of the sprayer, the nozzle is cleaned with a pressurized pump and the communication pipe system, which solves the problem of nozzle blockage, and achieves the thorough cleaning of the nozzle and the normal operation of the equipment.

CN223209743UActive Publication Date: 2025-08-12DONGGUAN HUISHENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421819722.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-08-12
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The sprayer nozzle is blocked due to the accumulation of residual lubricants and coolant, which affects the normal operation of the equipment.

Method used

An automatic sprayer cleaning device is designed, using a pressurized pump to provide stable pressure, and the cleaning liquid is delivered to the nozzle through a communication pipe. Combined with the exhaust and intake pipe design, high-pressure cleaning of the nozzle is achieved to ensure coverage of all areas.

Benefits of technology

Effectively remove dry coolant and impurities inside the nozzle, ensure that the nozzle is thoroughly cleaned, avoid cleaning dead corners, simple operation and good sealing, and prevent cleaning liquid from leaking.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223209743U_ABST
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Abstract

The utility model relates to the technical field of spraying machine maintenance, in particular to an automatic cleaning device for a spraying machine, which adopts the technical scheme that the automatic cleaning device comprises a barrel, a conveying pipe and a pressure pump, a communicating pipe is communicated and mounted at the top of the barrel, and a bottom shell is fixedly mounted at the bottom of the barrel; the conveying pipe is mounted on the communicating pipe in a communicating manner; the pressure pump is embedded into the bottom of the bottom shell; wherein the top of the pressure pump is communicated with an exhaust pipe; and one side of the pressure pump is communicated with an air inlet pipe. The utility model solves the problem that the equipment is difficult to operate normally due to the blockage inside the spray head.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray machine maintenance, in particular to an automatic cleaning device for a spray machine. Background Art

[0002] A die-casting machine is a device used for metal casting. It is mainly used to inject molten metal into a precision mold under high pressure to form metal parts with complex shapes. The sprayer plays an auxiliary role in the die-casting process. During the die-casting process, the mold will heat up rapidly due to the injection of high-temperature molten metal. The sprayer can spray coolant onto the mold surface to help the mold cool down quickly, keep the mold within the appropriate operating temperature range, and avoid deformation or damage to the mold due to excessive temperature.

[0003] After a sprayer has not been used for a long time, the nozzle may become clogged due to the accumulation of residual lubricant, coolant, or other impurities. To ensure the normal operation of the sprayer and extend its service life, regular cleaning and maintenance are necessary. To this end, an automatic cleaning device for the sprayer is proposed to solve the above problem. Utility Model Content

[0004] The utility model aims to provide an automatic cleaning device for a sprayer, which has the advantage of cleaning the sprayer nozzle and solves the problem that the nozzle is blocked and the normal operation of the equipment is difficult.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an automatic cleaning device for a sprayer, comprising a cylinder, a connecting pipe being connected and installed at the top of the cylinder, a bottom shell being fixedly installed at the bottom of the cylinder, and further comprising a delivery pipe and a pressure pump;

[0006] The delivery pipe is connected and installed on the connecting pipe;

[0007] The pressure pump is embedded in the bottom of the bottom shell;

[0008] Among them, an exhaust pipe is installed on the top of the pressure pump;

[0009] Among them, an air intake pipe is connected and installed on one side of the pressure pump.

[0010] When using the automatic cleaning device for a sprayer according to the present technical solution, check the filter assembly at the top of the air inlet pipe to ensure that the sponge block in the filter assembly can properly filter impurities in the cleaning liquid. Ensure that the sprayer is in the off state and check that all connecting parts are intact and leak-free. Close the first control valve and the second control valve, open the sealing cap at the top of the liquid filling pipe, and inject an appropriate amount of cleaning liquid into the cylinder through the liquid filling pipe, ensuring that the amount of cleaning liquid is sufficient for cleaning. After injecting the cleaning liquid, reinstall the sealing cap to ensure good sealing to prevent leakage of the cleaning liquid. Start the pressure pump and pressurize the inside of the cylinder through the exhaust pipe at the top of the pressure pump. Open the second control valve on the connecting pipe to allow the cleaning liquid to be discharged through the connecting pipe. The cleaning liquid is then transported to the nozzle through the connecting pipe. The high pressure and fluidity of the cleaning liquid are used to flush the dried coolant in the nozzle, ensuring that all areas inside the nozzle are covered with the cleaning liquid. After cleaning is complete, close the second control valve on the connecting pipe to stop the flow of the cleaning liquid. Check that the nozzle is clean. Repeat the above steps if necessary. After thorough cleaning is complete, restore all components to their original state to ensure that the sprayer can be used normally.

[0011] Preferably, a hole is opened on the upper side of the cylinder and is connected to a liquid adding pipe, and a sealing cover is threadedly installed on the top of the liquid adding pipe.

[0012] The sealing cap threaded on the top of the filling tube provides a convenient and well-sealed filling port. This design makes adding cleaning fluid to the cylinder simple and quick. At the same time, the sealing cap ensures that there will be no leakage of cleaning fluid when not in use, keeping the equipment clean and safe.

[0013] Preferably, a second control valve is fixedly mounted on the connecting pipe, the second control valve is fixedly mounted on the connecting pipe on the side opposite to the delivery pipe and the cylinder, and a nozzle is fixedly mounted on the end of the connecting pipe away from the cylinder.

[0014] The second control valve is fixedly installed on the connecting pipe, so that the operator can easily control the opening and closing between the connecting pipe and the cylinder. This design improves the flexibility of operation and control accuracy.

[0015] Preferably, the bottom shell is fixedly mounted on the bottom of the cylinder by means of mounting screws, and the bottom of the bottom shell adopts an open structure design.

[0016] The bottom shell is fixed to the bottom of the cylinder by mounting screws, and its bottom adopts an open structure design, which makes it easy to install the booster pump.

[0017] Preferably, a first control valve is fixedly installed on the delivery pipe, and one end of the delivery pipe away from the connecting pipe is connected to the coolant delivery mechanism.

[0018] The first control valve on the delivery pipe allows the operator to control the opening and closing of the coolant pipeline, ensuring that the cleaning liquid can flow smoothly to the nozzle without being injected into the coolant delivery mechanism.

[0019] Preferably, a filter assembly is movably mounted on the top of the air intake pipe, a connecting frame is fixedly mounted on the air intake pipe, and a side of the connecting frame facing away from the air intake pipe is fixedly mounted on the outside of the cylinder.

[0020] The filter assembly that is movably mounted on the top of the intake pipe and the fixed connection bracket provide an effective and firmly installed air filtration system.

[0021] Preferably, the filter assembly is threadedly mounted on the top of the air inlet pipe, and the filter assembly has a replaceable sponge block built in.

[0022] The threaded installation design of the filter assembly makes its installation and removal simple and quick, and it is convenient to replace the filter material regularly. The built-in replaceable sponge block provides a continuous filtering effect, ensuring the cleanliness of the cleaning fluid and preventing impurities from entering the system and affecting the cleaning effect and equipment performance.

[0023] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0024] The utility model provides a pressure boosting pump, and the pressure boosting pump provides stable pressure, which ensures that the cleaning liquid can pass through the nozzle with sufficient pressure, effectively removing the dried coolant and impurities inside the nozzle, and the cleaning liquid is transported from the cylinder to the nozzle through the connecting pipe, ensuring that every corner of the nozzle is covered with the cleaning liquid, avoiding cleaning dead corners, and injecting the cleaning liquid through the liquid filling pipe on the top of the cylinder. The operation is simple and the amount of the cleaning liquid is easy to control. The design of the exhaust pipe and the air inlet pipe can effectively increase the pressure inside the cylinder, so that the cleaning liquid in the cylinder is released under the action of pressure, thereby achieving the effect of cleaning the sprayer nozzle. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the connection structure of the booster pump of the present utility model;

[0028] Figure 4 This is a schematic diagram of the connecting pipe connection structure of the utility model.

[0029] In the figure: 1. Delivery pipe; 2. Connecting pipe; 3. Sealing cover; 4. Liquid adding pipe; 5. Cylinder; 6. Connecting frame; 7. Bottom shell; 8. Pressure pump; 9. Inlet pipe; 10. Exhaust pipe; 11. Filter assembly; 12. First control valve; 13. Second control valve. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Example

[0032] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the present invention provides an embodiment of an automatic cleaning device for a sprayer, comprising a barrel 5, a connecting pipe 2 being connected and installed on the top of the barrel 5, a bottom shell 7 being fixedly installed on the bottom of the barrel 5, and further comprising a delivery pipe 1 and a pressure pump 8;

[0033] Specifically, by setting up a pressure pump 8 and providing a stable pressure by the pressure pump 8, it is ensured that the cleaning liquid can pass through the nozzle with sufficient pressure, effectively removing the dried coolant and impurities inside the nozzle, and the cleaning liquid is transported from the cylinder 5 to the nozzle through the connecting pipe 2, ensuring that every corner of the nozzle is covered with the cleaning liquid to avoid cleaning dead corners. The cleaning liquid is injected through the liquid filling pipe 4 at the top of the cylinder 5, which is simple to operate and easy to control the amount of cleaning liquid. Through the design of the exhaust pipe 10 and the air inlet pipe 9, the inside of the cylinder 5 can be effectively pressurized, so that the cleaning liquid in the cylinder 5 is released under the action of pressure, thereby achieving the effect of cleaning the sprayer nozzle.

[0034] Furthermore, a hole is opened on the upper side of the cylinder 5 and connected to a liquid adding pipe 4 , and a sealing cover 3 is threadedly installed on the top of the liquid adding pipe 4 .

[0035] The sealing cap 3 threadedly mounted on the top of the filling tube 4 provides a convenient and well-sealed filling port. This design makes it simple and quick to add cleaning liquid to the cylinder 5. At the same time, the sealing cap 3 ensures that there will be no leakage of cleaning liquid when not in use, keeping the equipment clean and safe.

[0036] Furthermore, a second control valve 13 is fixedly mounted on the connecting pipe 2 . The second control valve 13 is fixedly mounted on the connecting pipe 2 on the side opposite to the delivery pipe 1 and the cylinder 5 . A nozzle is fixedly mounted on the end of the connecting pipe 2 away from the cylinder 5 .

[0037] The second control valve 13 is fixedly mounted on the connecting pipe 2 , so that the operator can conveniently control the opening and closing between the connecting pipe 2 and the cylinder 5 . This design improves the flexibility of operation and the control accuracy.

[0038] Furthermore, the bottom shell 7 is fixedly mounted on the bottom of the cylinder 5 by means of mounting screws, and the bottom of the bottom shell 7 adopts an open structure design.

[0039] The bottom shell 7 is fixed to the bottom of the cylinder 5 by installing screws, and the bottom thereof adopts an open structure design, so as to facilitate the installation of the pressure pump 8.

[0040] Furthermore, a first control valve 12 is fixedly installed on the delivery pipe 1, and one end of the delivery pipe 1 away from the connecting pipe 2 is connected to the coolant delivery mechanism.

[0041] The first control valve 12 on the delivery pipe 1 allows the operator to control the opening and closing of the coolant pipeline, ensuring that the cleaning liquid can flow smoothly to the nozzle without being injected into the coolant delivery mechanism.

[0042] Furthermore, a filter assembly 11 is movably installed on the top of the air intake pipe 9 , a connecting frame 6 is fixedly installed on the air intake pipe 9 , and a side of the connecting frame 6 facing away from the air intake pipe 9 is fixedly installed on the outside of the cylinder 5 .

[0043] The filter assembly 11 movably mounted on the top of the air inlet pipe 9 and the fixedly mounted connecting frame 6 provide an effective and firmly mounted air filtering system.

[0044] Furthermore, the filter assembly 11 is threadedly mounted on the top of the air inlet pipe 9 , and the filter assembly 11 has a replaceable sponge block built in.

[0045] The threaded installation design of the filter assembly 11 makes its installation and removal simple and quick, and is convenient for regular replacement of the filter material. The built-in replaceable sponge block provides a continuous filtering effect, ensuring the cleanliness of the cleaning fluid and preventing impurities from entering the system and affecting the cleaning effect and equipment performance.

[0046] When using the present invention, check the filter assembly 11 at the top of the air inlet pipe 9 to ensure that the sponge block in the filter assembly 11 can normally filter impurities in the cleaning liquid, ensure that the sprayer is in the closed state, and check whether all connecting parts are intact to ensure that there is no leakage, and close the first control valve 12 and the second control valve 13, open the sealing cover 3 at the top of the liquid adding pipe 4, and inject an appropriate amount of cleaning liquid into the cylinder 5 through the liquid adding pipe 4, and ensure that the amount of cleaning liquid is sufficient for cleaning. After injecting the cleaning liquid, reinstall the sealing cover 3 to ensure that the sealing is good to prevent the cleaning liquid from leaking, start the pressure pump 8, and pressurize the pressure pump 8 to The exhaust pipe 10 on the outside increases the pressure inside the cylinder 5, and the second control valve 13 on the connecting pipe 2 is opened to allow the cleaning liquid to be discharged through the connecting pipe 2. The cleaning liquid is then transported to the nozzle through the connecting pipe 2. The dried coolant in the nozzle is flushed with the high pressure and fluidity of the cleaning liquid, and all areas in the nozzle are covered with the cleaning liquid. After cleaning is complete, the second control valve 13 on the connecting pipe 2 is closed to stop the flow of the cleaning liquid. Check whether the nozzle has been cleaned. Repeat the above steps if necessary. After thorough cleaning, restore all components to their original state to ensure that the sprayer can be used normally.

[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An automatic cleaning device for a sprayer, comprising a barrel (5), a connecting pipe (2) being connected and installed at the top of the barrel (5), and a bottom shell (7) being fixedly installed at the bottom of the barrel (5), characterized in that: Also includes: A delivery pipe (1) is connected and installed on the connecting pipe (2); A pressure pump (8) is embedded in the bottom of the bottom shell (7); Wherein, an exhaust pipe (10) is connected and installed on the top of the pressure pump (8); Wherein, an air inlet pipe (9) is connected and installed on one side of the pressure pump (8).

2. The automatic cleaning device for a sprayer according to claim 1, characterized in that: A hole is opened on one side of the cylinder (5) and is connected to a liquid adding pipe (4) installed thereon. A sealing cover (3) is threadedly installed on the top of the liquid adding pipe (4).

3. The automatic cleaning device for a sprayer according to claim 1, characterized in that: A second control valve (13) is fixedly mounted on the connecting pipe (2), and the second control valve (13) is fixedly mounted on the connecting pipe (2) on the side opposite to the delivery pipe (1) and the cylinder (5). A nozzle is fixedly mounted on the end of the connecting pipe (2) facing away from the cylinder (5).

4. The automatic cleaning device for a sprayer according to claim 1, characterized in that: The bottom shell (7) is fixedly mounted on the bottom of the cylinder (5) by means of mounting screws, and the bottom of the bottom shell (7) is designed with an open structure.

5. The automatic cleaning device for a sprayer according to claim 1, characterized in that: A first control valve (12) is fixedly mounted on the delivery pipe (1), and one end of the delivery pipe (1) facing away from the connecting pipe (2) is connected to the coolant delivery mechanism.

6. The automatic cleaning device for a sprayer according to claim 1, characterized in that: A filter assembly (11) is movably mounted on the top of the air intake pipe (9), a connecting frame (6) is fixedly mounted on the air intake pipe (9), and the side of the connecting frame (6) facing away from the air intake pipe (9) is fixedly mounted on the outside of the cylinder (5).

7. The automatic cleaning device for a sprayer according to claim 6, characterized in that: The filter assembly (11) is threadedly mounted on the top of the air inlet pipe (9), and a replaceable sponge block is built into the filter assembly (11).