Packaging equipment for gas sensor
By designing gas sensor packaging equipment, and using the servo motor drive gear system to adjust the fluid flow rate, the problem of slow packaging speed caused by different substrate sizes is solved, and the rubber is uniformly dripped and removed, improving the packaging efficiency.
Patent Information
- Application Number
- CN202421531634.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, gas sensors with different substrate sizes have slower flow rate during packaging, resulting in a slower packaging speed.
A gas sensor packaging device is designed, by setting a first gear, a U-shaped plate, a second packaging disc, a second gear, a bonding plate and a scraper, the gear is driven by a servo motor to adjust the flow rate of the glue liquid, so as to achieve uniform dripping of the glue liquid and remove residual glue liquid.
It improves the practicality of the packaging equipment, can adjust the drop flow rate of the glue liquid according to the substrate size, and improves the packaging speed and efficiency.
Smart Images

Figure CN223209818U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging equipment, in particular to packaging equipment for a gas sensor. Background Art
[0002] A gas sensor is an important sensor capable of performing gas analysis and detection. This device can sense specific gases and determine their concentrations. The most common types are resistive gas sensors, capacitive gas sensors, and resonant gas sensors. Gas sensors need to be packaged during the production process, and during the packaging process, most of them use a dispensing packaging method, that is, the sensor chip is attached to the surface of the substrate with packaging glue to complete the packaging.
[0003] Patent publication number CN220635029U discloses a gas sensor packaging device, including a mounting plate, two dispensing mechanisms and two cleaning mechanisms. The two dispensing mechanisms are symmetrically distributed on the left and right, and the two cleaning mechanisms are connected to the two dispensing mechanisms in a one-to-one correspondence. The dispensing mechanisms are connected to the mounting plate.
[0004] In the above technology, the cleaning block is driven to rotate by the connecting plate, so that the cleaning block brushes off the residual glue on the dispensing tube to remove the residual glue. However, the diameter of the dispensing tube is specific, so the flow rate of the glue cannot be adjusted. The types of sensors are diverse, and the sizes of the substrates are also different. For larger substrates, the flow rate of the glue is slower, which reduces the packaging speed. Therefore, innovation is made in this technology. Utility Model Content
[0005] The purpose of the present utility model is to provide a packaging device for a gas sensor to solve the problem raised in the above background technology that the sizes of substrates are different and the flow rate of the glue is slower for substrates with larger sizes, which reduces the packaging speed.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: A packaging device for a gas sensor, comprising a packaging cylinder and a packaging tube, the packaging tube being arranged at the bottom of the packaging cylinder, one end of the packaging cylinder being sleeved with a first gear, the bottom of the first gear being provided with a vertical rod, one end of the vertical rod being provided with a U-shaped plate, one end of the packaging tube being provided with a first packaging disk, the bottom surface of the first packaging disk being provided with a drip groove, the bottom of the first packaging disk being provided with a second packaging disk, one end of the second packaging disk being sleeved with a wrapping ring, the bottom surface of the second packaging disk being provided with a bonding groove, a second gear being provided on one side of the packaging cylinder, a bonding plate being provided at the bottom of the second gear, and a plurality of scrapers being provided on the top of the bonding plate.
[0007] As a preferred technical solution of the present invention, the wrapping ring is fixedly sleeved on one end of the second packaging disk, and the top end of the U-shaped plate is fixedly connected to one end of the vertical rod.
[0008] As a preferred technical solution of the present invention, the bottom end of the U-shaped plate is fixedly connected to one side of the wrapping ring.
[0009] As a preferred technical solution of the present invention, a servo motor is provided on one side of the packaging cylinder, and the top end of the second gear is drivingly connected to the output shaft of the servo motor.
[0010] As a preferred technical solution of the present invention, a transmission rod is provided at the bottom end of the second gear, and an extension rod is provided at the top of the laminating plate.
[0011] As a preferred technical solution of the present invention, one end of the extension rod is fixedly connected to one end of the transmission rod, and the length of the extension rod is smaller than the length of the transmission rod.
[0012] As a preferred technical solution of the present invention, one end of several of the scraping strips is respectively fixedly and interlacedly connected with the top end of the laminating plate, and the positions of the several scraping strips are arranged at equal intervals.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The utility model provides a packaging device for a gas sensor, which is provided with a first gear, a U-shaped plate, a second packaging disk, a second gear, a bonding plate and a scraper. The glue is used to encapsulate the gas sensor through the packaging tube. As the servo motor is started, it will drive the second gear to rotate synchronously. During the circular motion, several scrapers will intermittently scrape the bottom surface of the second packaging disk, thereby clearing the glue attached to the surface of the bonding groove. The rotation of the second gear drives the first gear meshing with it to rotate, and then drives the second packaging disk to rotate. During the rotation of the second packaging disk, the bonding area between the bonding groove and the drip groove gradually changes, so that the flow rate of the glue dripping can be adjusted, thereby improving the practicality of the packaging device.
[0015] 2. The utility model is a packaging device for a gas sensor, which is provided with a first packaging disk, a bonding groove, a transmission rod and an extension rod. After the first gear is engaged with the second gear, the wrapping ring and the vertical rod are fixed by a U-shaped plate, so that the wrapping ring also rotates, and then drives the second packaging disk fixed thereto to rotate. The rotation of the second gear, connected with the transmission rod and the extension rod, also drives the bonding plate to rotate, so that the contact time of several scraping strips with the bottom surface of the bonding groove can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view structural diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the bottom-up structure of the present invention;
[0018] Figure 3 For the utility model Figure 2 Enlarged view of point A in the middle;
[0019] Figure 4 It is a partial exploded view of the utility model.
[0020] In the figure: 1. Packaging cylinder; 2. Packaging tube; 3. First packaging plate; 4. Drip groove; 5. First gear; 6. Vertical rod; 7. U-shaped plate; 8. Second packaging plate; 9. Wrapping ring; 10. Laminating groove; 11. Servo motor; 12. Second gear; 13. Transmission rod; 14. Extension rod; 15. Laminating plate; 16. Scraper strip. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-4 , the utility model provides a technical solution for packaging equipment for gas sensors:
[0023] Example 1:
[0024] like Figure 1-3As shown, a packaging device for a gas sensor includes a packaging cylinder 1 and a packaging tube 2. The packaging tube 2 is arranged at the bottom of the packaging cylinder 1. One end of the packaging cylinder 1 is sleeved with a first gear 5. A vertical rod 6 is provided at the bottom of the first gear 5. One end of the vertical rod 6 is provided with a U-shaped plate 7. One end of the packaging tube 2 is provided with a first packaging disk 3. The bottom surface of the first packaging disk 3 is provided with a drip groove 4. The bottom of the first packaging disk 3 is provided with a second packaging disk 8. One end of the second packaging disk 8 is sleeved with a wrapping ring 9. The second packaging disk 8 is provided with a second packaging disk 8. A bonding groove 10 is provided on the bottom surface of the mounting tray 8, and a second gear 12 is provided on one side of the packaging cylinder 1. A bonding plate 15 is provided at the bottom of the second gear 12, and a plurality of scraping strips 16 are provided on the top of the bonding plate 15. The plurality of scraping strips 16 will intermittently scrape against the bottom surface of the second packaging tray 8 during the circular motion, so as to remove the glue attached to the surface of the bonding groove 10. The rotation of the second gear 12 drives the first gear 5 meshing with it to rotate, and then drives the second packaging tray 8 to rotate.
[0025] Example 2:
[0026] Based on the first embodiment, Figure 1 and Figure 4 As shown, one end of the extension rod 14 is fixedly connected to one end of the transmission rod 13, and the length of the extension rod 14 is less than the length of the transmission rod 13. One end of a plurality of scrapers 16 is fixedly connected to the top of the bonding plate 15, and the positions of the plurality of scrapers 16 are arranged at equal intervals. The utility model is a packaging device for a gas sensor, which is provided with a first packaging disk 3, a bonding groove 10, a transmission rod 13 and an extension rod 14. After the first gear 5 is engaged with the second gear 12, the wrapping ring 9 and the vertical rod 6 are fixed by the U-shaped plate 7, so that the wrapping ring 9 also rotates, and then drives the second packaging disk 8 fixed thereto to rotate, and the second gear 12 rotates.
[0027] Working principle: Gas sensor is an important sensor that can perform gas analysis and detection. The device can sense specific gases and determine their concentrations. The most common ones are: resistive gas sensors, capacitive gas sensors and resonant gas sensors. Gas sensors need to be packaged during the production process, and during the packaging period, most of them adopt the packaging form of dispensing, that is, the sensor chip is attached to the surface of the substrate through the packaging glue to complete the packaging. The packaging glue is injected into the interior of the packaging cylinder 1 in advance, and the sensor chips are placed at the bottom of the packaging cylinder 1 in turn. Through the downward flow of the glue, the glue will first be diverted to the interior of the first packaging disk 3 through the packaging tube 2, and then drip down along the bonding groove 10, and finally drip onto the substrate where the sensor chip is set. The substrate and the sensor chip are adhered by the glue. As the servo motor 11 starts, it will drive the second gear 12 to rotate synchronously, and several scrapers 16 are making circles. During the movement, it will intermittently scrape against the bottom surface of the second packaging disk 8, and thus the glue attached to the surface of the bonding groove 10 can be removed. The rotation of the second gear 12 drives the first gear 5 meshing with it to rotate, and then drives the second packaging disk 8 to rotate. During the rotation of the second packaging disk 8, the bonding area between the bonding groove 10 and the drip groove 4 gradually changes, so that the flow rate of the glue dripping can be adjusted, which improves the practicality of the packaging equipment and can adjust the packaging speed. After the first gear 5 is engaged with the second gear 12, since the wrapping ring 9 and the vertical rod 6 are fixed by the U-shaped plate 7, the wrapping ring 9 also rotates, and then drives the second packaging disk 8 fixed thereto to rotate. The rotation of the second gear 12, under the connection of the transmission rod 13 and the extension rod 14, also drives the bonding plate 15 to rotate, so that the contact time of several scraping strips 16 with the bottom surface of the bonding groove 10 can be adjusted.
[0028] In the description of the present invention, it should be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0029] In the present invention, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly specified and limited, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to specific circumstances.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A packaging device for a gas sensor, comprising a packaging cylinder (1) and a packaging tube (2), wherein the packaging tube (2) is arranged at the bottom of the packaging cylinder (1), characterized in that: One end of the packaging cylinder (1) is sleeved with a first gear (5), the bottom of the first gear (5) is provided with a vertical rod (6), one end of the vertical rod (6) is provided with a U-shaped plate (7), one end of the packaging tube (2) is provided with a first packaging disk (3), the bottom surface of the first packaging disk (3) is provided with a drip groove (4), the bottom of the first packaging disk (3) is provided with a second packaging disk (8), one end of the second packaging disk (8) is sleeved with a wrapping ring (9), the bottom surface of the second packaging disk (8) is provided with a bonding groove (10), a second gear (12) is provided on one side of the packaging cylinder (1), the bottom of the second gear (12) is provided with a bonding plate (15), and the top of the bonding plate (15) is provided with a plurality of scraping strips (16).
2. The packaging device for a gas sensor according to claim 1, characterized in that: The wrapping ring (9) is fixedly sleeved on one end of the second packaging plate (8), and the top end of the U-shaped plate (7) is fixedly connected to one end of the vertical rod (6).
3. The packaging device for a gas sensor according to claim 2, characterized in that: The bottom end of the U-shaped plate (7) is fixedly connected to one side of the wrapping ring (9).
4. The packaging device for a gas sensor according to claim 1, characterized in that: A servo motor (11) is provided on one side of the packaging cylinder (1), and the top end of the second gear (12) is drivingly connected to the output shaft of the servo motor (11).
5. The packaging device for a gas sensor according to claim 4, characterized in that: A transmission rod (13) is provided at the bottom end of the second gear (12), and an extension rod (14) is provided at the top of the laminating plate (15).
6. The packaging device for a gas sensor according to claim 5, characterized in that: One end of the extension rod (14) is fixedly connected to one end of the transmission rod (13), and the length of the extension rod (14) is shorter than the length of the transmission rod (13).
7. The packaging device for a gas sensor according to claim 1, characterized in that: One end of a plurality of the scraping strips (16) is respectively fixedly connected to the top end of the laminating plate (15), and the positions of the plurality of the scraping strips (16) are arranged at equal intervals.
Citation Information
Patent Citations
Gas sensor packaging equipment
CN220635029U