Ceramsite screening and dedusting integrated device

By designing an integrated screening and dust removal device, the angle changes of the screening plate and the anti-spray baffle structure are used to solve the problems of low dust efficiency and inconvenient collection in ceramic sieving, and efficient screening and collection effects are achieved.

CN223209907UActive Publication Date: 2025-08-12WUPING MEITAO ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422182127.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-12
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing vibrating screening device has low dust efficiency and is inconvenient for manual rapid collection when screening the ceramic pile. The ceramic flowability is poor, and the accumulation condition seriously affects the screening effect.

Method used

An integrated device for ceramic granules screening and dust removal is designed, including a screening dust removal box and a screening mechanism. Through the cooperation of the first directional rotation rod and the second rotation rod, the tilt angle change of the screen orifice plate is controlled, so that the ceramic granules can slide and alleviate the accumulation, and the centralized collection is achieved with the anti-spray baffle.

Benefits of technology

It improves the flowability and screening efficiency of the ceramic granules, ensures good dust removal effect, and facilitates manual and rapid collection of ceramic granules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramsite screening and dust removing integrated device, belongs to the technical field of ceramsite, and aims to solve the problems that in the prior art, dust in ceramsite piles is screened in a vibration mode, the efficiency is ordinary, and manual rapid collection is inconvenient. A screening mechanism is arranged in a crushed material collecting chamber of the screening dust removal box and comprises a first screening hole plate, a second screening hole plate, a first direction adjusting rotating rod, a first rotating sleeve, a second rotating sleeve, a direction adjusting rotating sleeve and a second rotating rod. By means of the screening mechanism, the horizontal angle of the first screening hole plate and the horizontal angle of the second screening hole plate can be controlled to change continuously in the reciprocating lifting operation process of the first direction adjusting rotating rod, and therefore the inclined state of the first screening hole plate and the inclined state of the second screening hole plate are controlled to promote ceramsite to slide, and crushed aggregate screening treatment is completed; the fluidity of the ceramsite is effectively improved through continuous sliding, the accumulation condition is relieved, and the good crushed aggregate and dust removal effect can be guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ceramsite processing, and particularly relates to a ceramsite screening and dust removal integrated device. Background Art

[0002] Ceramic particles are ceramic particles. Most of the appearance characteristics of ceramsite are round or oval spheres, but some imitation gravel ceramsite is not round or oval spheres, but irregular gravel. At present, there will be a certain amount of fine particle size of broken materials after the production of ceramsite. In order to ensure the quality of ceramsite products, screening and dust removal will be carried out.

[0003] The existing vibrating screening device relies on vibration to remove the crushed materials and dust mixed in the expanded clay pile. However, the fluidity of the expanded clay during the vibration process is poor, and the accumulation of excessive expanded clay during the vibration process makes the upper area not participate in the screening and dust removal work. In addition, the expanded clay after the crushed materials and dust are screened out will be scattered and remain on the flat screen, which is not convenient for manual quick collection.

[0004] Therefore, a device for screening and removing ceramsite dust is needed to solve the problem that the vibration method of screening dust in ceramsite piles in the prior art is inefficient and inconvenient for manual and rapid collection. Utility Model Content

[0005] The purpose of the utility model is to provide an integrated device for screening and dust removal of ceramsite to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated device for screening and dust removal of expanded clay, comprising a screening dust removal box, wherein a debris collection chamber is arranged inside the screening dust removal box, and a screening mechanism is arranged in the debris collection chamber of the screening dust removal box, wherein the screening mechanism comprises a first sieve plate, a second sieve plate, a first direction-adjusting rotating rod, a first rotating sleeve, a second rotating sleeve, a direction-adjusting rotating sleeve and a second rotating rod, the first sieve plate is arranged in the debris collection chamber of the screening dust removal box, and the second sieve plate is also arranged in the debris collection chamber of the screening dust removal box, the first rotating sleeve is fixed at one end of the first sieve plate, the second rotating sleeve is fixed at one end of the second sieve plate, the two direction-adjusting rotating sleeves are respectively fixed at the other ends of the first sieve plate and the second sieve plate, the first direction-adjusting rotating rod is passed through the interiors of the first rotating sleeve and the second rotating sleeve, and the second rotating rod is passed through the interior of the direction-adjusting rotating sleeve.

[0007] Furthermore, the first rotating sleeve and the second rotating sleeve are both rotatably connected to the first direction-adjusting rotating rod, and lifting sliders are fixed to both ends of the first direction-adjusting rotating rod.

[0008] Furthermore, the second rotating rod is rotatably connected to the interior of the direction-adjusting rotating sleeve, and guide sliders are fixed to both ends of the second rotating rod.

[0009] Furthermore, a lifting cylinder is fixed on the front surface of the screening dust removal box, and the output end of the lifting cylinder is fixed to the lower part of the lifting slider.

[0010] Furthermore, the front and rear surfaces of the screening dust removal box are provided with lifting slides, the first adjustment rod is slidably connected in the lifting slides of the screening dust removal box, the front and rear surfaces of the screening dust removal box are horizontally provided with guide slides, and the second rotation rod is slidably connected in the guide slides of the screening dust removal box.

[0011] Furthermore, both end surfaces of the screening dust removal box are provided with flip openings at their upper edges, and the other ends of the first sieve plate and the second sieve plate are fixed with anti-spill baffles.

[0012] Compared with the prior art, the utility model provides a ceramsite screening and dust removal integrated device, which has at least the following beneficial effects:

[0013] ⑴ Through the screening mechanism, the horizontal angles of the first sieve plate and the second sieve plate can be controlled to change continuously during the reciprocating lifting and lowering operation of the first directional adjustment rod, thereby controlling the inclination state of the first sieve plate and the second sieve plate to promote the sliding of the expanded clay and complete the crushing screening process. The expanded clay effectively improves the fluidity and alleviates the accumulation condition through continuous sliding, which can ensure good crushing and dust removal effects.

[0014] ⑵ By setting the first sieve plate, the second sieve plate and the anti-spill baffle, when it is necessary to take out the expanded clay in the screening dust removal box, the first sieve plate and the second sieve plate are controlled to tilt downward in a V shape to concentrate the expanded clay in one place for easy removal. When multiple people are taking the expanded clay, the first sieve plate and the second sieve plate are controlled to tilt upward in an inverted V shape to concentrate the expanded clay at both ends so that multiple people have enough space to take it. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0016] Figure 2 This is a three-dimensional diagram of the cross-sectional structure of the screening dust removal box of the present invention;

[0017] Figure 3 This is a three-dimensional diagram of the first sieve plate structure of the present invention;

[0018] Figure 4 This is a three-dimensional diagram of the lifting chute structure of the utility model.

[0019] In the figure: 1. Screening dust removal box; 2. Crushed material collection chamber; 3. First sieve plate; 4. Second sieve plate; 5. First direction-adjusting rod; 6. Lifting slide; 7. Lifting cylinder; 8. First rotating sleeve; 9. Second rotating sleeve; 10. Direction-adjusting sleeve; 11. Anti-spill baffle; 12. Second rotating rod; 13. Guide slide; 14. Guide chute; 15. Lifting chute; 16. Flipping mouth. DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the embodiments.

[0021] See also Figure 1-4 The utility model provides an integrated device for screening and dust removal of ceramsite, including a screening dust removal box 1, a crushed material collecting chamber 2 is arranged inside the screening dust removal box 1, and a screening mechanism is arranged in the crushed material collecting chamber 2 of the screening dust removal box 1. The screening mechanism includes a first sieve plate 3, a second sieve plate 4, a first direction-adjusting rotating rod 5, a first rotating sleeve 8, a second rotating sleeve 9, a direction-adjusting rotating sleeve 10 and a second rotating rod 12. The first sieve plate 3 is arranged in the crushed material collecting chamber 2 of the screening dust removal box 1, and the second sieve plate 4 is also arranged in the crushed material collecting chamber 2 of the screening dust removal box 1. The first rotating sleeve 8 is fixed at one end of the first sieve plate 3, the second rotating sleeve 9 is fixed at one end of the second sieve plate 4, and the two direction-adjusting rotating sleeves 10 are respectively fixed at the other ends of the first sieve plate 3 and the second sieve plate 4. The first direction-adjusting rotating rod 5 is arranged inside the first rotating sleeve 8 and the second rotating sleeve 9, and the second rotating rod 12 is arranged inside the direction-adjusting rotating sleeve 10.

[0022] Further as Figure 1 、 Figure 2 and Figure 3 As shown, the first rotating sleeve 8 and the second rotating sleeve 9 are both rotatably connected to the first direction-adjusting rotating rod 5 , and lifting sliders 6 are fixed at both ends of the first direction-adjusting rotating rod 5 .

[0023] Further as Figure 3 As shown, the second rotating rod 12 is rotatably connected to the interior of the direction-adjusting rotating sleeve 10 , and guide sliders 13 are fixed to both ends of the second rotating rod 12 .

[0024] This solution has the following working process: before use, the expanded clay is poured into the first sieve plate 3 and the second sieve plate 4 in the screening dust removal box 1, and then driven by the lifting cylinder 7, the lifting slider 6 drives the first direction-adjusting rod 5 to move up and down along the lifting chute 15 of the screening dust removal box 1. Since the first sieve plate 3 and the second sieve plate 4 are flipped, the first direction-adjusting rod 5 can control the horizontal angle of the first sieve plate 3 and the second sieve plate 4 to change continuously during the reciprocating lifting operation, thereby controlling the inclination state of the first sieve plate 3 and the second sieve plate 4 to promote the sliding of the expanded clay and complete the crushed material screening process. The expanded clay effectively improves fluidity and alleviates the accumulation condition through continuous sliding, which can ensure good crushed material and dust removal effects.

[0025] According to the above working process, it can be known that: during the reciprocating lifting and lowering operation of the first direction-adjusting rotating rod 5, the horizontal angle of the first sieve plate 3 and the second sieve plate 4 can be controlled to continuously change, thereby controlling the inclination state of the first sieve plate 3 and the second sieve plate 4 to promote the sliding of the expanded clay and complete the crushing screening process. The expanded clay effectively improves the fluidity and alleviates the accumulation condition through continuous sliding, which can ensure good crushing and dust removal effects.

[0026] Further as Figure 1 、 Figure 2 and Figure 4 As shown, a lifting cylinder 7 is fixed to the front surface of the screening dust removal box 1, and the output end of the lifting cylinder 7 is fixed to the lower part of the lifting slider 6.

[0027] Further as Figure 4 As shown, the front and rear surfaces of the screening dust removal box 1 are provided with lifting chutes 15, the first direction-adjusting turning rod 5 is slidably connected to the lifting chute 15 of the screening dust removal box 1, the front and rear surfaces of the screening dust removal box 1 are horizontally provided with guide chutes 14, and the second turning rod 12 is slidably connected to the guide chute 14 of the screening dust removal box 1. When it is necessary to take out the ceramsite in the screening dust removal box 1, controlling the first sieve plate 3 and the second sieve plate 4 to tilt downward in a V shape can achieve the purpose of concentrating the ceramsite in one place for easy removal. When multiple people are taking the ceramsite, controlling the first sieve plate 3 and the second sieve plate 4 to tilt upward in an inverted V shape can achieve the purpose of concentrating the ceramsite at both ends so that multiple people have enough space for taking and operating.

[0028] Further as Figure 1 As shown, flip openings 16 are provided at the upper edges of both end surfaces of the screening dust removal box 1, and anti-spill baffles 11 are fixed to the other ends of the first sieve plate 3 and the second sieve plate 4.

[0029] In summary: during the reciprocating lifting and lowering operation of the first direction-adjusting turning rod 5, the horizontal angle of the first sieve plate 3 and the second sieve plate 4 can be controlled to change continuously, thereby controlling the inclination state of the first sieve plate 3 and the second sieve plate 4 to promote the sliding of the expanded clay and complete the crushing screening process. The expanded clay effectively improves its fluidity and alleviates the accumulation condition through continuous sliding, which can ensure good crushing and dust removal effects; when it is necessary to take out the expanded clay in the screening dust removal box 1, controlling the first sieve plate 3 and the second sieve plate 4 to tilt downward in a V shape can achieve the purpose of concentrating the expanded clay in one place for easy removal. When multiple people are taking the expanded clay, controlling the first sieve plate 3 and the second sieve plate 4 to tilt upward in an inverted V shape can achieve the purpose of concentrating the expanded clay at both ends so that multiple people have enough space for taking and operating.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A ceramsite screening and dust removal integrated device, comprising a screening and dust removal box (1), characterized in that: The screening dust removal box (1) is provided with a crushed material collection chamber (2) inside, and a screening mechanism is provided in the crushed material collection chamber (2) of the screening dust removal box (1), and the screening mechanism comprises a first sieve plate (3), a second sieve plate (4), a first direction-adjusting rotating rod (5), a first rotating sleeve (8), a second rotating sleeve (9), a direction-adjusting rotating sleeve (10) and a second rotating rod (12), the first sieve plate (3) being provided in the crushed material collection chamber (2) of the screening dust removal box (1), and the second sieve plate (4) also being provided. The invention is provided in a crushed material collecting chamber (2) of a screening dust removal box (1), wherein the first rotating sleeve (8) is fixed to one end of a first sieve plate (3), the second rotating sleeve (9) is fixed to one end of a second sieve plate (4), the two direction-adjusting rotating sleeves (10) are respectively fixed to the other ends of the first sieve plate (3) and the second sieve plate (4), the first direction-adjusting rotating rod (5) is arranged inside the first rotating sleeve (8) and the second rotating sleeve (9), and the second rotating rod (12) is arranged inside the direction-adjusting rotating sleeve (10).

2. The ceramsite screening and dust removal integrated device according to claim 1, characterized in that: The first rotating sleeve (8) and the second rotating sleeve (9) are both rotatably connected to the first direction-adjusting rotating rod (5), and lifting sliders (6) are fixed at both ends of the first direction-adjusting rotating rod (5).

3. The ceramsite screening and dust removal integrated device according to claim 2, characterized in that: The second rotating rod (12) is rotatably connected to the interior of the direction-adjusting rotating sleeve (10), and guide sliders (13) are fixed to both ends of the second rotating rod (12).

4. The ceramsite screening and dust removal integrated device according to claim 3, characterized in that: A lifting cylinder (7) is fixed on the front surface of the screening dust removal box (1), and the output end of the lifting cylinder (7) is fixed to the lower part of the lifting slider (6).

5. The integrated ceramsite screening and dust removal device according to claim 4, characterized in that: The front and rear surfaces of the screening dust removal box (1) are both provided with lifting chutes (15), the first direction-adjusting rotating rod (5) is slidably connected in the lifting chutes (15) of the screening dust removal box (1), the front and rear surfaces of the screening dust removal box (1) are both horizontally provided with guide chutes (14), and the second rotating rod (12) is slidably connected in the guide chutes (14) of the screening dust removal box (1).

6. The integrated ceramsite screening and dust removal device according to claim 5, characterized in that: The upper edges of both end surfaces of the screening dust removal box (1) are provided with flip openings (16), and the other ends of the first sieve plate (3) and the second sieve plate (4) are fixed with anti-spill baffles (11).