Crushed sugarcane recovery device of sugarcane impurity removal system
By introducing the design of feeding belt, sludge-scraping hollow plate and deflector into the sugarcane debris removal system, the problem of mixing sugarcane stems and silt and sand and cane leaves is solved, and effective separation and cleaning is achieved, which improves sugarcane treatment efficiency and reduces costs.
Patent Information
- Application Number
- CN202422374640.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the existing sugar cane removal system, it is difficult to separate the sugar stems and sediment and leaves due to mixed mixtures, and the mixture accumulates under the machine and is difficult to clean.
A sugarcane debris removal system crushing and sugarcane recycling device is designed, including feeding belts, mud-scraping hollow plates, deflectors and funnels. The mud-scraping hollow plates are scraped down and guided to the funnel, and the sugar stems enter the fan duct to separate.
The effective separation of the cane stems and silt and sand and cane leaves is achieved, which reduces the drop loss, simplifies the cleaning process, improves the machine efficiency and reduces the cost.
Smart Images

Figure CN223209964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an agricultural machinery auxiliary device, in particular to a sugarcane crushing recovery device of a sugarcane impurity removal system. Background Art
[0002] Existing sugarcane cleaning systems lack a crushed sugarcane recovery device. The sugarcane material is conveyed to the segmenting mechanism via multiple roller-clamped conveying mechanisms, where it is cut into small segments and then dropped into a blower for wind-driven cleaning. During this process, shorter sugarcanes, leaves, mud, and the rebounding sugarcane fragments from the cuts fall through the gaps between the rollers into the space below the machine, accumulating into a mixture of sugarcane and mud that is extremely difficult to clean. Furthermore, this mixture, with useless mud and leaves intermingled with usable sugarcane stems, is difficult to separate and process. Summary of the Invention
[0003] The technical problem to be solved by the utility model is to provide a sugarcane crushing recovery device of a sugarcane impurity removal system so as to separate sugarcane stems from mud, sand and sugarcane leaves, and at the same time guide the waste materials such as mud and sand to a position convenient for cleaning.
[0004] The technical solution to solve the above technical problems is: a broken sugarcane recovery device for a sugarcane impurity removal system, comprising a receiving belt, a mud scraping hollow plate, a guide plate and a funnel; the receiving belt is installed below the roller clamping conveying mechanism of the sugarcane impurity removal system, the mud scraping hollow plate is installed on one side of the receiving belt, the guide plate is installed below the mud scraping hollow plate, and the funnel is installed below the guide plate, and the discharge port of the funnel extends to the outside of the sugarcane impurity removal system.
[0005] A further technical solution of the present invention is that the mud scraping hollow plate includes a screen and a frame installed around the screen, the screen is provided with a plurality of mesh holes, and the frame is provided with a scraper for scraping mud on the side in contact with the material receiving belt.
[0006] A further technical solution of the present invention is that the mesh size of the screen is adjusted by adjusting the distance between the longitude and latitude lines of the screen.
[0007] A further technical solution of the present invention is that the guide plate is obliquely installed below the mud scraping hollow plate, and both sides of the guide plate are fixedly connected to the side plates on both sides of the sugarcane impurity removal system.
[0008] A further technical solution of the present invention is that the funnel is installed obliquely at the bottom of the sugarcane impurity removal system, the feed end of the funnel is installed below the guide plate, and the discharge end of the funnel is inclined downward and extends to the outside of the sugarcane impurity removal system.
[0009] A further technical solution of the present invention is that side baffles for blocking materials are provided on both sides of the funnel.
[0010] Due to the above structure, the sugarcane debris recovery device of the utility model has the following beneficial effects compared with the prior art:
[0011] 1. It can separate sugarcane stems from mud and leaves
[0012] The utility model includes a receiving belt, a hollow scraper plate, a guide plate, and a funnel. The receiving belt is installed below the roller-clamping conveyor mechanism of the sugarcane impurity removal system, the hollow scraper plate is installed on one side of the receiving belt, the guide plate is installed below the hollow scraper plate, and the funnel is installed below the guide plate. The discharge port of the funnel extends outside the sugarcane impurity removal system. During operation, short sugarcane stalks and mud and sand will fall from the gaps between the rollers onto the receiving belt as the sugarcane raw materials are clamped and transported by the roller-clamping conveyor mechanism. Mud and sand that adheres to the receiving belt during operation is scraped off by the hollow scraper plate, and the mud and sand fall through the hollow holes on the hollow scraper plate into the guide plate below. The guide plate guides the mud and sand back into the funnel, and the mud is finally gathered by the funnel to a convenient location outside the mechanism for cleaning. The recyclable short sugarcane stems will enter the air duct of the fan along the mud scraper hollow plate, and the sugarcane leaves will be blown towards the air outlet under the action of the air flow in the air duct.
[0013] Therefore, the utility model can realize the separation of sugarcane stems from mud and sand and sugarcane leaves.
[0014] 2. Ensure that useful materials do not fall into the space below
[0015] The utility model comprises a hollow mud scraper plate comprising a screen and a frame mounted around the screen. The screen is provided with a plurality of mesh holes, the size of which is adjusted by adjusting the distance between the longitude and latitude lines of the screen. By controlling the mesh hole size, it is possible to ensure that recyclable useful materials do not fall into the space below.
[0016] 3. Can reduce the loss of shorter raw materials
[0017] Since the utility model can separate the sugarcane stems from the mud and sand, the short sugarcane stems that can be used in the mixture can be recovered, and the loss of the short raw materials caused by falling can be reduced.
[0018] 4. Can guide waste materials such as mud and sand to a location that is easy to clean
[0019] In this utility model, mud and sand that adhere to the material splicing belt during operation are scraped off by the hollow scraper plate. The mud and sand then fall through the hollow holes in the scraper plate into the guide plate below. The guide plate guides the mud and sand back into the funnel, which finally collects the mud outside the mechanism to a convenient location for cleaning, thereby reducing the cost of manual cleaning of the machine.
[0020] 5. Simple structure and low cost
[0021] The utility model not only solves the problem of sediment accumulation in the machine, but also can recycle finely chopped sugarcane, thereby improving the efficiency of the machine. Moreover, the utility model has a simple structure, low cost, and is easy to promote and use.
[0022] The technical features of the sugarcane crushing recovery device of the sugarcane impurity removal system of the present invention will be further described below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 : One of the structural diagrams of a sugarcane impurity removal system and sugarcane recovery device of the utility model,
[0024] Figure 2 : The second structural diagram of the sugarcane crushing recovery device of the sugarcane impurity removal system of the utility model (from another angle),
[0025] Figure 3 : Schematic diagram of the working principle of the utility model;
[0026] In the above drawings, the descriptions of the reference numerals are as follows:
[0027] 1-Sugarcane impurity removal system, 11-Roller clamping conveying mechanism, 12-Cut section mechanism, 13-Fan,
[0028] 2-Splicing belt,
[0029] 3-scraping hollow plate, 31-screen, 311-mesh, 312-longitude and latitude, 32-frame, 321-scraping blade,
[0030] 4- deflector,
[0031] 5-funnel, 51-discharge port, 52-side baffle;
[0032] Arrow A indicates the direction of sugarcane transportation.
[0033] Arrow B indicates the direction in which the short sugarcane stalks and mud and sand fall. DETAILED DESCRIPTION Example 1
[0034] A sugarcane crushing recovery device for a sugarcane impurity removal system comprises a receiving belt 2, a mud scraping hollow plate 3, a guide plate 4 and a funnel 5; the receiving belt 2 is installed below the roller clamping conveying mechanism of the sugarcane impurity removal system 1, the mud scraping hollow plate 3 is installed on one side of the receiving belt 2, the guide plate 4 is installed below the mud scraping hollow plate 3, and the funnel 5 is installed below the guide plate 4, and the discharge port 51 of the funnel 5 extends to the outside of the sugarcane impurity removal system 1.
[0035] The scraper plate 3 comprises a screen 31 and a frame 32 mounted around the screen. The screen 31 is provided with a plurality of mesh holes 311. The size of the mesh holes 311 is adjusted by adjusting the distance between the longitude and latitude lines 312 of the screen 31. By controlling the mesh hole size, it is possible to prevent recyclable useful materials from falling into the space below. The frame 32 is provided with a scraper blade 321 for scraping mud on the side that contacts the material receiving belt 2.
[0036] The guide plate 4 is installed obliquely below the mud scraping hollow plate 3, and both sides of the guide plate 4 are fixedly connected to the side plates on both sides of the sugarcane impurity removal system 1 respectively.
[0037] The funnel 5 is installed at an angle at the bottom of the cutting and blowing impurity removal mechanism 1. The feed end of the funnel 5 is installed below the guide plate 4, and the discharge end of the funnel 5 is tilted downward and extends to the outside of the sugarcane impurity removal system 1. Side baffles 52 for blocking material are also provided on both sides of the funnel 5.
[0038] The working principle of this utility model:
[0039] During operation, as the sugarcane raw material is transported by the roller-clamping conveyor mechanism 11, some short sugarcane stalks and mud will fall through the gaps between the rollers onto the receiving belt 2. The mud and sand that adhere to the receiving belt 2 during operation are scraped off by the scraper plate 3, which then passes through the mesh on the scraper plate 3 and falls into the guide plate 4 below. The guide plate 4 guides the mud and sand back into the funnel 5, where it is finally collected and removed from the outside of the mechanism for easy cleaning. The recyclable short sugarcane stalks then follow the scraper plate 3 into the fan duct of the sugarcane impurity removal system 1. The sugarcane leaves are blown toward the outlet by the airflow in the duct, separating the sugarcane stalks from the mud and leaves.
Claims
1. A sugarcane crushing recovery device for a sugarcane impurity removal system, characterized by: The invention comprises a material receiving belt (2), a mud scraping hollow plate (3), a guide plate (4) and a funnel (5); the material receiving belt (2) is installed below the roller clamping conveying mechanism (11) of the sugarcane impurity removal system (1); the mud scraping hollow plate (3) is installed on one side of the material receiving belt (2); the guide plate (4) is installed below the mud scraping hollow plate (3); the funnel (5) is installed below the guide plate (4); and the discharge port (51) of the funnel (5) extends to the outside of the sugarcane impurity removal system (1).
2. The crushed sugarcane recovery device of the sugarcane impurity removal system according to claim 1, characterized in that: The mud scraping hollow plate (3) comprises a screen (31) and a frame (32) installed around the screen. The screen (31) is provided with a plurality of mesh holes (311). The frame (32) is provided with a scraper (321) for scraping mud on the side in contact with the material receiving belt (2).
3. The crushed sugarcane recovery device of the sugarcane impurity removal system according to claim 2, characterized in that: The size of the mesh (311) of the screen (31) is adjusted by adjusting the distance between the longitude and latitude lines (312) of the screen (31).
4. The crushed sugarcane recovery device of the sugarcane impurity removal system according to claim 1, characterized in that: The guide plate (4) is installed obliquely below the mud scraping hollow plate (3), and both sides of the guide plate (4) are fixedly connected to the side plates on both sides of the sugarcane impurity removal system (1).
5. The crushed sugarcane recovery device of the sugarcane impurity removal system according to claim 1, characterized in that: The funnel (5) is installed obliquely at the bottom of the sugarcane impurity removal system (1), the feed end of the funnel (5) is installed below the guide plate (4), and the discharge end of the funnel (5) is tilted downward and extends to the outside of the sugarcane impurity removal system (1).
6. The crushed sugarcane recovery device of the sugarcane impurity removal system according to claim 5, characterized in that: Side baffles (52) for blocking materials are also provided on both sides of the funnel (5).