Length detector with fixing structure

By designing a length detector with a fixed structure, using components such as V-shaped grooves, cutting ramps, servo cylinders, piston rods and laser detectors, automated length detection and classification are realized, solving the labor intensity problems of manual loading and manual classification in the prior art, and realizing automated detection and classification.

CN223209986UActive Publication Date: 2025-08-12临沂市检验检测中心
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Patent Information

Application Number
CN202422343408.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-12
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing length detection devices require manual feeding and manual classification, resulting in high labor intensity and high requirements for operational proficiency.

Method used

A length detector with a fixed structure is designed, including a V-shaped groove, a cutting ramp, a servo cylinder, a piston rod, a push plate, a laser detector and a controller to achieve automated detection and classification.

Benefits of technology

It reduces the work intensity of workers, realizes the automatic classification of qualified and defective products, and reduces the requirements for operational proficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223209986U_ABST
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Abstract

The utility model discloses a length detector with a fixing structure, which comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with supporting legs, the upper surfaces of the supporting legs are fixedly connected with a working table, the upper surface of the working table is provided with a V-shaped groove penetrating through one side, the bottom of the V-shaped groove penetrates through the working table, the upper surface of a working table grid is provided with a blanking inclined table, and the blanking inclined table is provided with a fixed structure. A second servo air cylinder is fixedly connected to the upper surface of the workbench away from the V-shaped groove, a second piston rod is fixedly connected to the output end of the second servo air cylinder, a push plate is fixedly connected to the second piston rod away from the second servo air cylinder, a baffle is arranged on the push plate close to the discharging inclined table, and a controller is arranged on the upper surface of the workbench. The edge, close to the through end of the V-shaped groove, of the upper surface of the workbench is fixedly connected with a supporting rod, the supporting rod is in an L shape, and the lower surface of the horizontal portion of the supporting rod is fixedly connected with a laser detector. Through the structure, the working intensity of workers can be reduced, and qualified products and defective products can be automatically classified.
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Description

Technical Field

[0001] The utility model relates to the technical field of measuring devices, in particular to a length detector with a fixed structure. Background Art

[0002] In fields such as spliced wardrobes, tubular items are widely used. In order to ensure the accuracy of the items after assembly, tubular objects generally have length requirements, so corresponding length detection operations are required, and the length detection operation is generally completed through a length detection device.

[0003] Existing length detection devices require manual loading to detect the length of materials, and then classify qualified products from defective products. In actual use, this requires a relatively high labor intensity from the staff, and also places high demands on the staff's operating proficiency and standard operation. Utility Model Content

[0004] The utility model provides a length detector with a fixed structure, which can reduce the working intensity of workers and automatically classify qualified products and defective products.

[0005] To achieve the above-mentioned purpose, a length detector with a fixed structure is provided, including a base plate, the upper surface of the base plate is fixedly connected to the support legs, the upper surface of the support legs is fixedly connected to the workbench, the upper surface of the workbench is provided with a V-shaped groove running through one side, the bottom of the V-shaped groove runs through the workbench, the upper surface of the workbench is provided with a discharge ramp, the upper surface of the workbench away from the V-shaped groove is fixedly connected to the second servo cylinder, the output end of the second servo cylinder is fixedly connected to the second piston rod, the second piston rod is fixedly connected to the push plate away from the second servo cylinder, the push plate is provided with a baffle near the discharge ramp, the upper surface of the workbench is provided with a controller, the edge of the upper surface of the workbench near the through end of the V-shaped groove is fixedly connected to the support rod, the support rod is L-shaped, and the lower surface of the horizontal part of the support rod is fixedly connected to the laser detector. The V-shaped groove is set on the surface of the workbench to facilitate limiting the position of the tubular part to be inspected. The unloading ramp is set to facilitate placing multiple tubular parts to be inspected at the same time, and automatically unloading under the action of gravity. The second servo cylinder and the second piston rod are set to facilitate driving the push plate to move, thereby pushing the material stuck in the V-shaped groove. The laser detector is set to facilitate detecting whether there is material below. The controller is set to facilitate receiving the information transmitted by the laser detector and controlling the operation of the first servo cylinder, the second servo cylinder, the servo motor, and the air pump.

[0006] According to the length detector with a fixed structure, the upper surface of the base plate away from the workbench is fixedly connected to the servo motor, and the output end of the servo motor is fixedly connected to the rotating shaft. The servo motor and the rotating shaft are provided to facilitate the rotation of the fixed clamping mechanism.

[0007] According to the length detector with a fixed structure, the upper end surface of the rotating shaft is fixedly connected to the first servo cylinder, and the output end of the first servo cylinder is fixedly connected to the first piston rod. The first servo cylinder and the first piston rod are provided to facilitate the movement of the fixed clamping mechanism.

[0008] According to the length detector with a fixed structure, the first piston rod is fixedly connected to a movable plate away from the first servo cylinder, and the movable plate is provided with a fixed clamping mechanism. The fixed clamping mechanism is provided to facilitate clamping of the tubular member that has passed the test.

[0009] According to the aforementioned length detector with a fixed structure, the fixed clamping mechanism includes an air pump, a vent pipe, a fixed plate, a fixed sleeve, a spring, a sliding shaft, and a pressure plate. The fixed plate, fixed sleeve, spring, sliding shaft, and pressure plate are two in number and symmetrically distributed. The air pump is fixedly connected to the upper surface of the movable plate, and the vent pipe is fixedly connected to the output end of the air pump. The vent pipe has two flow outlets, each of which flows into the two fixed sleeves. The air pump is provided to facilitate the injection of gas into the fixed sleeve, increasing its internal pressure, thereby driving the sliding shaft and pressure plate to move and complete the clamping of the tubular member.

[0010] According to the length detector with a fixed structure, the fixed plate is fixedly connected to the side surface of the movable plate, the fixed sleeve is fixedly connected to the side surface of the fixed plate, the sliding shaft is slidably connected to the inner cylindrical surface of the fixed sleeve, and a sealing ring is provided on the mating surfaces of the sliding shaft and the fixed sleeve.

[0011] According to the aforementioned length detector with a fixed structure, the pressure plate is fixedly connected to the end surface of the sliding shaft, the spring is fixedly connected between the fixed plate and the pressure plate, and the spring ring is located outside the cylindrical surface of the fixed sleeve. The spring is provided to facilitate pulling the pressure plate and sliding shaft back after the air pump is deflated.

[0012] According to the length detector with a fixed structure, a defective product frame and a good product frame are provided on the upper surface of the bottom plate, and the defective product frame is below the through-opening of the V-groove.

[0013] The beneficial effects of the utility model are as follows: by arranging a controller, a second servo cylinder, a second piston rod, a push plate, a material unloading inclined platform, and a laser detector, the work intensity of workers can be reduced, and qualified products and defective products can be automatically classified.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the overall structure of a length detector with a fixed structure according to the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of a fixed clamping mechanism of a length detector with a fixed structure according to the present invention;

[0018] Figure 3 This is a schematic cross-sectional view of the installation position of the sliding shaft of a length detector with a fixed structure according to the present invention;

[0019] Figure 4 This is a schematic diagram of the workbench surface structure of a length detector with a fixed structure according to the present invention;

[0020] Figure 5 This is an enlarged view of the local structure at point A of a length detector with a fixed structure of the utility model.

[0021] Legend:

[0022] 1. Base plate; 2. Defective product frame; 3. Servo motor; 4. Rotating shaft; 5. First servo cylinder; 6. First piston rod; 7. Moving plate; 8. Fixed clamping mechanism; 801. Air pump; 802. Ventilation pipe; 803. Fixed plate; 804. Fixed sleeve; 805. Spring; 806. Sliding shaft; 807. Pressing plate; 9. Support rod; 10. Unloading ramp; 11. Support leg; 12. Workbench; 13. Second servo cylinder; 14. Second piston rod; 15. Push plate; 16. Baffle; 17. Controller; 18. Good product frame; 19. Laser detector. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0024] Reference Figures 1 to 5The embodiment of the present invention is a length detector with a fixed structure, which includes a base plate 1, the upper surface of the base plate 1 is fixedly connected to the support leg 11, the upper surface of the support leg 11 is fixedly connected to the workbench 12, the upper surface of the workbench 12 is provided with a V-shaped groove running through one side, the bottom of the V-shaped groove runs through the workbench 12, and the upper surface of the workbench 12 is provided with a blanking inclined platform 10, the upper surface of the workbench 12 is fixedly connected to the second servo cylinder 13 away from the V-shaped groove, the output end of the second servo cylinder 13 is fixedly connected to the second piston rod 14, the second piston rod 14 is fixedly connected to the push plate 15 away from the second servo cylinder 13, and the push plate 15 is provided with a baffle 16 near the blanking inclined platform 10, and a controller 17 is provided on the upper surface of the workbench 12, the edge of the upper surface of the workbench 12 near the through end of the V-shaped groove is fixedly connected to the support rod 9, the support rod 9 is L-shaped, and the lower surface of the horizontal part of the support rod 9 is fixedly connected to the laser detector 19, and a defective frame 2 and a good frame 18 are provided on the upper surface of the base plate 1. The defective frame 2 is below the through opening of the V-shaped groove The width of the top of the V-groove should be greater than the diameter of the tubular part. The detection laser emitted by the detection end of the laser detector 19 is aimed at the through-hole in the center of the V-groove. When the tubular part just starts to pass through the detection laser, the laser detector 19 will transmit this signal to the controller 17. The controller 17 judges the length of the tubular part based on the distance that the second servo cylinder 13 drives the push plate to move at this time. If the length of the tubular part meets the requirements, the second servo cylinder 13 is driven to drive the push plate back to its original position, and the servo motor 3, the first cylinder 5, and the air pump 801 are driven to clamp the qualified tubular part and transport it to the good product frame 18. If the length of the tubular part does not meet the requirements, the second servo cylinder 13 is driven to drive the push plate to continue moving, and the unqualified tubular part is pushed into the defective frame 2, and then returns to its original position. The baffle 16 can block other materials to be inspected on the unloading ramp 10 during the movement of the push plate. Multiple tubular parts to be inspected can be placed on the unloading ramp 10 at the same time, thereby reducing the frequency of workers loading materials.

[0025] The first piston rod 6 is away from the first servo cylinder 5 and fixedly connected to a movable plate 7 , on which a fixed clamping mechanism 8 is provided.

[0026] The fixed clamping mechanism 8 includes an air pump 801, a vent pipe 802, a fixed plate 803, a fixed sleeve 804, a spring 805, a sliding shaft 806 and a pressure plate 807. There are two fixed plates 803, fixed sleeves 804, springs 805, sliding shafts 806 and pressure plates 807, and they are symmetrically distributed with each other. The air pump 801 is fixedly connected to the upper surface of the movable plate 7, and the vent pipe 802 is fixedly connected to the output end of the air pump 801. The vent pipe 802 has two flow outlets, and the flow outlets of the vent pipe 802 respectively lead into the two fixed sleeves 804.

[0027] The fixed plate 803 is fixedly connected to the side surface of the movable plate 7, the fixed sleeve 804 is fixedly connected to the side surface of the fixed plate 803, the sliding shaft 806 is slidably connected to the inner cylindrical surface of the fixed sleeve 804, and the matching surfaces of the sliding shaft 806 and the fixed sleeve 804 are provided with sealing rings, the pressure plate 807 is fixedly connected to the end face of the sliding shaft 806, the spring 805 is fixedly connected between the fixed plate 803 and the pressure plate 807, the spring 805 is ringed on the outside of the cylindrical surface of the fixed sleeve 804, and the spring 805 is always in a tensioned state.

[0028] The upper surface of the base plate 1 is fixedly connected to the servo motor 3 away from the workbench 12, the output end of the servo motor 3 is fixedly connected to the rotating shaft 4, the upper end surface of the rotating shaft 4 is fixedly connected to the first servo cylinder 5, and the output end of the first servo cylinder 5 is fixedly connected to the first piston rod 6.

[0029] Working principle: When in use, multiple tubular parts to be inspected are placed on the unloading ramp 10, and the lowest tubular part will roll down and be stuck in the V-groove. Then, the second servo cylinder 13 drives the push plate 15 to move, and pushes the tubular part stuck in the V-groove toward the direction of the laser detector 19. When the pushed tubular part is detected by the detection laser emitted by the laser detector 19, the laser detector 19 transmits this information to the controller 17. After receiving this information, the controller 17 determines the length of the tubular part according to the distance the second servo cylinder 13 drives the push plate 15 to move. If qualified, the controller 17 will drive the second servo cylinder 13 to drive the push plate 15 back to the initial position, and then drive the first servo cylinder 5 to drive the moving plate 7 to move until the tubular part stuck in the V-groove is close to the laser detector 1 9 until one end is between the two pressure plates 807, then the controller 17 controls the air pump 801 to inflate the fixed sleeve 804, drives the sliding shaft 806 and the pressure plate 807 to move, and clamps the tubular part. Then the controller 17 drives the first servo cylinder 5 to drive the movable plate 7 to return to the initial position, and then the controller 17 controls the servo motor 3 to drive the fixed clamping mechanism 8 to the top of the good product frame 18, and then turns off the air pump 801 through the controller 17. At this time, the pressure plate 807 will release the pressure on the tubular part, and the tubular part will fall into the good product frame 18; if it is unqualified, the controller 17 will drive the second servo cylinder 13 to drive the push plate 15 to continue moving forward until the unqualified tubular part is pushed into the defective frame 2 below, and then returns to the initial position, and repeats this process to test the remaining tubular parts.

[0030] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A length detector with a fixed structure, characterized in that: The invention comprises a bottom plate (1), the upper surface of the bottom plate (1) is fixedly connected to a support leg (11), the upper surface of the support leg (11) is fixedly connected to a workbench (12), the upper surface of the workbench (12) is provided with a V-shaped groove running through one side, the bottom of the V-shaped groove runs through the workbench (12), the upper surface of the workbench (12) is provided with a material unloading ramp (10), the upper surface of the workbench (12) is fixedly connected to a second servo cylinder (13) away from the V-shaped groove, and the output end of the second servo cylinder (13) is fixedly connected to the A second piston rod (14), the second piston rod (14) is fixedly connected to a push plate (15) away from the second servo cylinder (13), the push plate (15) is provided with a baffle (16) near the unloading ramp (10), the upper surface of the workbench (12) is provided with a controller (17), the upper surface of the workbench (12) is fixedly connected to a support rod (9) near the edge of the through end of the V-groove, the support rod (9) is L-shaped, and the lower surface of the horizontal part of the support rod (9) is fixedly connected to a laser detector (19).

2. A length detector with a fixed structure according to claim 1, characterized in that: The upper surface of the bottom plate (1) is fixedly connected to the servo motor (3) away from the workbench (12), and the output end of the servo motor (3) is fixedly connected to the rotating shaft (4).

3. A length detector with a fixed structure according to claim 2, characterized in that: The upper end surface of the rotating shaft (4) is fixedly connected to the first servo cylinder (5), and the output end of the first servo cylinder (5) is fixedly connected to the first piston rod (6).

4. The length detector with a fixed structure according to claim 3, characterized in that: The first piston rod (6) is fixedly connected to a movable plate (7) away from the first servo cylinder (5), and a fixed clamping mechanism (8) is provided on the movable plate (7).

5. The length detector with a fixed structure according to claim 4, characterized in that: The fixed clamping mechanism (8) comprises an air pump (801), a vent pipe (802), a fixed plate (803), a fixed sleeve (804), a spring (805), a sliding shaft (806) and a pressure plate (807). The fixed plate (803), the fixed sleeve (804), the spring (805), the sliding shaft (806) and the pressure plate (807) are two in number and are symmetrically distributed with respect to each other. The air pump (801) is fixedly connected to the upper surface of the movable plate (7). The vent pipe (802) is fixedly connected to the output end of the air pump (801). The vent pipe (802) has two outflow ports, and the outflow ports of the vent pipe (802) respectively lead into the two fixed sleeves (804).

6. The length detector with a fixed structure according to claim 5, characterized in that: The fixed plate (803) is fixedly connected to the side surface of the movable plate (7), the fixed sleeve (804) is fixedly connected to the side surface of the fixed plate (803), the sliding shaft (806) is slidably connected to the inner cylindrical surface of the fixed sleeve (804), and a sealing ring is provided on the mating surfaces of the sliding shaft (806) and the fixed sleeve (804).

7. The length detector with a fixed structure according to claim 5, characterized in that: The pressure plate (807) is fixedly connected to the end surface of the sliding shaft (806), the spring (805) is fixedly connected between the fixed plate (803) and the pressure plate (807), and the spring (805) is looped around the outer side of the cylindrical surface of the fixed sleeve (804).

8. The length detector with a fixed structure according to claim 1, characterized in that: A defective product frame (2) and a good product frame (18) are provided on the upper surface of the bottom plate (1), and the defective product frame (2) is below the V-groove through-opening.