Sheet metal punching material jumping prevention structure
By using rolling balls and friction plates to limit the movement of sheet metal parts during sheet metal punching, the problem of sheet metal parts jumping is solved, and the punching quality and mold life are improved.
Patent Information
- Application Number
- CN202422224970.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-11
AI Technical Summary
During the punching process of sheet metal, sheet metal parts are prone to material jumps, resulting in inaccurate punching position and inconsistent hole diameter, affecting quality, and material jumping will cause impact and wear on the mold, shortening the mold life.
A sheet metal punching anti-bounce structure is adopted. By setting up balls and friction plates on the top and sides of the sheet metal parts, the upper and lower and front and backward movements of the sheet metal parts are restricted to ensure stable movement of the sheet metal parts during processing.
Effectively avoiding the shaking of sheet metal parts during the punching process, improving the punching quality, extending the service life of the mold, and reducing maintenance and replacement costs.
Smart Images
Figure CN223210319U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sheet metal processing, in particular to a sheet metal punching anti-jumping structure. Background Art
[0002] When punching sheet metal, the sheet metal part must first be fixed on the processing table of the punch press, and then the sheet metal raw material is pulled inside the punch press by a traction machine. During this process, the punch press is used to punch the sheet metal part, so that the purpose of continuously punching the sheet metal part is achieved by reciprocating.
[0003] At present, in the process of punching sheet metal parts, the sheet metal raw materials may jump out due to improper operation and other reasons, resulting in inaccurate punching positions and inconsistent hole sizes. Even worse, incomplete punching may occur, thereby affecting the quality of punching. In addition, the jumping out of the material will cause impact and wear on the mold, shorten the service life of the mold, and increase the maintenance and replacement cost of the mold. Therefore, a sheet metal punching anti-jumping structure is proposed to address the above problems. Utility Model Content
[0004] In order to make up for the shortcomings of the existing technology and avoid the problem of sheet metal processing quality being reduced due to material jumping, the utility model proposes a sheet metal punching anti-material jumping structure.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a sheet metal punching anti-jumping structure, comprising a base, a processing table is fixedly installed on the top of the base, a hydraulic rod is fixedly installed on the rear side of the top of the processing table, a pressure plate is transmission-connected on the surface of the hydraulic rod, a punch is fixedly installed on the bottom end of the pressure plate, a vertical direction limiting component is provided at the bottom end of the pressure plate, front and rear direction limiting components are provided on both the front and rear sides of the interior of the processing table, and a sheet metal part is slidably connected to the interior of the processing table;
[0006] The vertical direction limiting assembly includes an upper limiting plate fixedly installed on the bottom end of the pressure plate, a lower limiting plate fixedly installed on the bottom end of the upper limiting plate, a rolling ball connected to the bottom end of the lower limiting plate, a horizontal plate fixedly installed on the left end face of the upper limiting plate, and a cutting plate fixedly installed on the bottom end of the horizontal plate.
[0007] Preferably, the width of the lower limiting plate in the front-to-back direction is smaller than that of the upper limiting plate, and the bottoms of the upper limiting plate and the cutting plate extend to the interior of the processing table.
[0008] Preferably, the bottom of the rolling ball and the cutting plate are in adaptive contact with the sheet metal, the lower limiting plate and the rolling ball can limit the top of the sheet metal, and the plate can cut the sheet metal after punching. A reinforcing rib is fixedly installed between the bottom end of the horizontal plate and the left end face of the upper limiting plate, and the reinforcing rib can stabilize the cutting plate during cutting.
[0009] Preferably, the front and rear direction limiting assembly includes two hollow plates fixedly mounted on the front and rear sides of the processing table, a support rod fixedly mounted on the bottom of the hollow plate, a friction plate slidably connected to the surface of the support rod, a telescopic rod 1 fixedly mounted on both the left and right sides of the interior of the hollow plate, a pressure spring 1 wrapped around the surface of the telescopic rod 1, a slider slidably connected to the side of the hollow plate close to the sheet metal, a driven plate fixedly mounted on the side of the slider close to the sheet metal, the bottom end of the slider is rotatably connected to the telescopic rod 2, and the surface of the telescopic rod 2 is fixedly connected to the pressure spring 2.
[0010] Preferably, the two ends of the telescopic rod 1 are fixedly connected to the hollow plate and the proximal end of the friction plate respectively, and the end of the friction plate away from the telescopic rod 1 is in adaptive contact with the side wall of the sheet metal. The front and rear friction plates can limit the front and rear directions of the sheet metal so that the sheet metal will not shake in the front and rear directions during movement.
[0011] Preferably, a cross slot is provided on one side of the hollow plate close to the sheet metal part, the slider is slidably connected inside the cross slot, and a second reinforcing rib is fixedly connected between the slider and the driven plate.
[0012] Preferably, the top end of the driven plate and the bottom end of the upper limiting plate are in adaptive contact. When the upper limiting plate moves downward, it will press the driven plate downward. At this time, the driven plate remains horizontal under the support of the second reinforcing rib. The bottom end of the second pressure spring is rotatably connected to the side of the friction plate away from the sheet metal. When the slider moves downward, it will push the friction plate to press on the side of the sheet metal through the second telescopic rod and the second pressure spring.
[0013] The utility model is beneficial in that:
[0014] The utility model uses a rolling ball to limit the top of the sheet metal part during the punching process, thereby preventing the sheet metal part from shaking in the up and down directions. At the same time, the two friction plates in the front and rear directions are respectively limited on the front and rear sides of the sheet metal part. At this time, the sheet metal part slides between the two friction plates, so that the sheet metal part will not shake in the front and rear directions during the movement, thereby preventing the sheet metal part from jumping, thereby ensuring the quality of the sheet metal part processing, and avoiding the mold from being impacted and worn, thereby increasing the service life of the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the formal cross-sectional structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the front and rear direction limiting component structure of the utility model;
[0019] Figure 4 For the utility model Figure 3 Schematic diagram of the side cross-sectional structure.
[0020] In the figure: 1. Base; 2. Processing table; 3. Hydraulic rod; 4. Pressure plate; 5. Punch rod; 6. Vertical direction limiting assembly; 61. Upper limiting plate; 62. Lower limiting plate; 63. Rolling ball; 64. Horizontal plate; 65. Cutting plate; 7. Front and rear direction limiting assembly; 71. Hollow plate; 72. Support rod; 73. Friction plate; 74. Telescopic rod 1; 75. Pressure spring 1; 76. Slider; 77. Follower plate; 78. Telescopic rod 2; 79. Pressure spring 2; 8. Sheet metal. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] The following is combined with Figure 1 —4 provide further details of this application,
[0023] The embodiment of the present application discloses a sheet metal punching anti-jump material structure. Figure 1A sheet metal punching anti-jumping structure includes a base 1, a processing table 2 is fixedly installed on the top of the base 1, a hydraulic rod 3 is fixedly installed on the rear side of the top of the processing table 2, a pressure plate 4 is transmission-connected to the surface of the hydraulic rod 3, a punch 5 is fixedly installed on the bottom end of the pressure plate 4, a vertical direction limiting component 6 is provided at the bottom end of the pressure plate 4, front and rear direction limiting components 7 are provided on the front and rear sides of the processing table 2, and a sheet metal part 8 is slidably connected to the inside of the processing table 2;
[0024] Reference Figure 2 The vertical direction limiting component 6 includes an upper limiting plate 61 fixedly mounted on the bottom end of the pressure plate 4, a lower limiting plate 62 is fixedly mounted on the bottom end of the upper limiting plate 61, and a rolling ball 63 is rollingly connected to the bottom end of the lower limiting plate 62. A cross plate 64 is fixedly mounted on the left end face of the upper limiting plate 61, and a cutting plate 65 is fixedly mounted on the bottom end of the cross plate 64. The width of the lower limiting plate 62 in the front-to-back direction is smaller than that of the upper limiting plate 61. The bottom of the upper limiting plate 61 and the cutting plate 65 extends to the interior of the processing table 2, and the bottom of the rolling ball 63 and the cutting plate 65 are in adaptive contact with the sheet metal 8. The lower limiting plate 62 and the rolling ball 63 can limit the top of the sheet metal 8, and the plate 65 can cut the sheet metal 8 after punching. A reinforcing rib 1 is fixedly mounted between the bottom end of the cross plate 64 and the left end face of the upper limiting plate 61, and the reinforcing rib 1 can stabilize the cutting plate 65 during cutting.
[0025] Reference Figure 3 Figure 4The front and rear direction limiting assembly 7 includes two hollow plates 71 fixedly mounted on the front and rear sides of the processing table 2. A support rod 72 is fixedly mounted on the bottom of the hollow plate 71. A friction plate 73 is slidably connected to the surface of the support rod 72. A telescopic rod 74 is fixedly mounted on the left and right sides of the hollow plate 71. The two ends of the telescopic rod 74 are respectively fixedly connected to the hollow plate 71 and the proximal ends of the friction plate 73. The end of the friction plate 73 away from the telescopic rod 74 is in adaptive contact with the side wall of the sheet metal part 8. The front and rear friction plates 73 can limit the front and rear directions of the sheet metal part 8 so that the sheet metal part 8 will not shake in the front and rear directions during movement. A pressure spring 75 is wound around the surface of the telescopic rod 74. A slider 76 is slidably connected to the side of the hollow plate 71 near the sheet metal part 8. The side of the hollow plate 71 close to the sheet metal 8 is fixedly mounted with a driven plate 77, and the side of the hollow plate 71 close to the sheet metal 8 is provided with a cross slot, and the slider 76 is slidably connected to the inside of the cross slot, and a reinforcing rib 2 is fixedly connected between the slider 76 and the driven plate 77, and the bottom end of the slider 76 is rotatably connected to the telescopic rod 2 78, and the surface of the telescopic rod 2 78 is fixedly connected to the pressure spring 2 79, and the top of the driven plate 77 is adapted to contact with the bottom end of the upper limiting plate 61. When the upper limiting plate 61 moves downward, it presses the driven plate 77 downward. At this time, the driven plate 77 remains horizontal under the support of the reinforcing rib 2, and the bottom end of the pressure spring 2 79 is rotatably connected to the side of the friction plate 73 away from the sheet metal 8. When the slider 76 moves downward, it pushes the friction plate 73 to press against the side of the sheet metal 8 through the telescopic rod 2 78 and the pressure spring 2 79.
[0026] Working principle: The operator connects the sheet metal 8 with the traction equipment, and then pulls the sheet metal 8 to move inside the processing table 2, and at the same time drives the hydraulic rod 3 to drive the pressure plate 4 to move up and down reciprocatingly. When the pressure plate 4 moves downward, it will drive the upper limiting plate 61 and the lower limiting plate 62 to move downward. At this time, the ball 63 at the bottom of the lower limiting plate 62 rolls on the top of the sheet metal 8. At this time, the sheet metal 8 will not shake in the up and down directions. When the upper limiting plate 61 moves downward, it will push the driven plate 77 to move downward. At this time, the driven plate 77 will drive the slider 76 to move downward. As the slider 76 approaches the friction plate 73, the slider 76 will push The movable telescopic rod 2 78 then pushes the friction plate 73 away from the hollow plate 71. At this time, the friction plate 73 will stretch the telescopic rod 1 74 and the pressure spring 1 75 on the surface of the support rod 72 and approach the side of the sheet metal 8 until the front and rear friction plates 73 are respectively limited to the front and rear sides of the sheet metal 8. At this time, the sheet metal 8 is pulled and slides between the two friction plates 73, so the sheet metal 8 will not shake in the front and rear directions; at the same time, the pressure plate 4 will drive the punch rod 5 to move downward and punch the sheet metal 8, and the up and down directions and front and back directions of the sheet metal 8 are limited, so the punch rod 5 can punch the sheet metal 8 stably.
[0027] Afterwards, the hydraulic rod 3 drives the pressure plate 4 to move upward, and the sheet metal 8 continues to move in the left and right directions. Then, the hydraulic rod 3 drives the pressure plate 4 to move downward again to continuously punch the sheet metal 8 back and forth. When the upper limiting plate 61 moves downward, it will drive the cross plate 64 and the cutting plate 65 to move downward. At this time, the cutting plate 65 cuts the punched sheet metal 8, so that the punched part of the sheet metal 8 is cut, thereby obtaining the processed sheet metal.
[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A sheet metal punching anti-jumping structure, characterized by: The invention comprises a base (1), a processing table (2) is fixedly mounted on the top of the base (1), a hydraulic rod (3) is fixedly mounted on the rear side of the top of the processing table (2), a pressure plate (4) is connected to the surface of the hydraulic rod (3), a punch (5) is fixedly mounted on the bottom end of the pressure plate (4), a vertical direction limiting component (6) is provided at the bottom end of the pressure plate (4), front and rear direction limiting components (7) are provided on both the front and rear sides of the interior of the processing table (2), and a sheet metal part (8) is slidably connected to the interior of the processing table (2); The vertical direction limiting assembly (6) includes an upper limiting plate (61) fixedly mounted on the bottom end of the pressure plate (4), a lower limiting plate (62) fixedly mounted on the bottom end of the upper limiting plate (61), a rolling ball (63) rollingly connected to the bottom end of the lower limiting plate (62), a transverse plate (64) fixedly mounted on the left end face of the upper limiting plate (61), and a cutting plate (65) fixedly mounted on the bottom end of the transverse plate (64).
2. The sheet metal punching anti-jump structure according to claim 1, characterized in that: The width of the lower limiting plate (62) in the front-to-back direction is smaller than that of the upper limiting plate (61), and the bottoms of the upper limiting plate (61) and the cutting plate (65) extend to the interior of the processing table (2).
3. The sheet metal punching anti-jump structure according to claim 1, characterized in that: The bottoms of the rolling ball (63) and the cutting plate (65) are in contact with the sheet metal part (8), and a reinforcing rib is fixedly installed between the bottom end of the transverse plate (64) and the left end face of the upper limiting plate (61).
4. The sheet metal punching anti-jump structure according to claim 1, characterized in that: The front-back direction limiting assembly (7) comprises two hollow plates (71) fixedly mounted on the front and back sides of the processing table (2), a support rod (72) fixedly mounted on the bottom of the hollow plate (71), a friction plate (73) slidably connected to the surface of the support rod (72), a telescopic rod (74) fixedly mounted on the left and right sides of the hollow plate (71), a pressure spring (75) wound around the surface of the telescopic rod (74), a slider (76) slidably connected to the side of the hollow plate (71) close to the sheet metal (8), a driven plate (77) fixedly mounted on the side of the slider (76) close to the sheet metal (8), the bottom end of the slider (76) is rotatably connected to the telescopic rod (78), and the surface of the telescopic rod (78) is fixedly connected to the pressure spring (79).
5. The sheet metal punching anti-jump structure according to claim 4, characterized in that: The two ends of the telescopic rod (74) are fixedly connected to the hollow plate (71) and the proximal ends of the friction plate (73), respectively, and the end of the friction plate (73) away from the telescopic rod (74) is in adaptive contact with the side wall of the sheet metal part (8).
6. The sheet metal punching anti-jump structure according to claim 4, characterized in that: A cross slot is provided on one side of the hollow plate (71) close to the sheet metal part (8), the slider (76) is slidably connected inside the cross slot, and a second reinforcing rib is fixedly connected between the slider (76) and the driven plate (77).
7. The sheet metal punching anti-jump structure according to claim 4, characterized in that: The top end of the driven plate (77) is in contact with the bottom end of the upper limiting plate (61), and the bottom end of the second pressure spring (79) is rotatably connected to the side of the friction plate (73) away from the sheet metal part (8).