Long spring winding device with winding bracket

By designing a long spring winding device for winding brackets, using components such as rotating sleeves, limiting hoops and bracket rods, the problems of bending and spacing adjustment of springs during winding are solved, and high-quality spring manufacturing is achieved.

CN223210389UActive Publication Date: 2025-08-12GUANGDONG HERSHEY SPRING IND CO LTD
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Patent Information

Application Number
CN202422378164.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-12
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing manual spring winding device lacks a support structure, which causes the long spring to bend and fall during the winding process, and the spacing between the turns of the spring is not easy to adjust.

Method used

A long spring winding device equipped with a winding bracket is designed, including a winding mechanism, a turn-dividing mechanism and a support mechanism. Through components such as rotating sleeves, limiting hoops, clamping blocks and support rods, the positioning and supporting wires are realized, and the angle of the long bolts is adjusted to control the pitch of the spring.

Benefits of technology

It effectively prevents the end of the spring to bend, ensures that the spring remains straight during winding, and can make springs of different pitches according to needs, improving the quality and practicality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The long spring winding device comprises a base, a first supporting piece is fixedly installed at one end of the top face of the base, the inner wall of the first supporting piece is rotationally connected with a rotating sleeve, the two ends of the rotating sleeve extend towards the outer side of the first supporting piece, and the first supporting piece and the second supporting piece are fixedly installed on the base. A crank is fixedly connected to one end of the outer wall of the rotating sleeve, sliding grooves are formed in the side, away from the crank, of the surface of the rotating sleeve, the two sliding grooves are symmetrically formed in the surface of the rotating sleeve, the length direction of the sliding grooves is consistent with that of the rotating sleeve, and a limiting hoop is fixedly connected to the end, away from the crank, of the outer wall of the rotating sleeve; the limiting hoop is integrally arranged on the outer side of the sliding groove, the angle of the second long bolt is adjusted, so that the steel wire abuts against the ends of the second long bolts during winding, the distance between turns of the steel wire is expanded, springs with different screw pitches can be manufactured according to requirements, and the second long bolt is adjusted in the spring winding process, and a variable-screw-pitch spring can be further manufactured.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring winding, in particular to a long spring winding device provided with a winding bracket. Background Art

[0002] Manual spring winding is a process whereby a metal wire is manually wound around a mandrel to form a spring. This process is suitable for small batch production or prototyping. It requires maintaining uniform tension to ensure the correct spring shape and sometimes requires heat treatment to increase resilience and strength.

[0003] The common manual spring winding device in the prior art lacks a supporting structure. As a result, when winding a long spring, the spring is easily affected by its own weight and the end thereof bends and falls, affecting the quality of the finished product. In addition, during the spring winding process, the spacing between the turns of the spring is difficult to adjust. Therefore, a long spring winding device provided with a winding bracket is proposed to solve the above problems. Utility Model Content

[0004] The technical problems to be solved by the present invention are as follows: when a long spring is wound, the spring is easily affected by its own weight and the end thereof bends and falls; and the spacing between the turns of the spring is difficult to adjust.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A long spring winding device provided with a winding bracket comprises a winding mechanism, a turn dividing mechanism is provided on one side above the winding mechanism, and a supporting mechanism is provided in the middle portion above the winding mechanism;

[0007] Also includes:

[0008] The winding mechanism includes a base, a support member 1 is fixedly mounted on one end of the top surface of the base, a rotating sleeve is rotatably connected to the inner wall of the support member 1, both ends of the rotating sleeve extend outward from the support member 1, and a crank is fixedly connected to one end of the outer wall of the rotating sleeve;

[0009] Wherein, a sliding groove is provided on the surface of the rotating sleeve and located on a side away from the crank, and two sliding grooves are symmetrically arranged on the surface of the rotating sleeve, and the sliding grooves are consistent with the length direction of the rotating sleeve;

[0010] Wherein, a limiting hoop is fixedly connected to the outer wall of the rotating sleeve and located at one end away from the crank, and the limiting hoop is entirely arranged on the outside of the sliding groove.

[0011] As a further solution of the present invention: a guide rail is fixedly installed on one side of the top surface of the base, a clamping block is slidably connected to the inside of the guide rail, a resisting wheel is rotatably connected to the inner wall of the top end of the clamping block, and the resisting wheel and the limiting hoop are located on the same plane.

[0012] As a further solution of the present invention: a support member 2 is fixedly connected to the top surface of the base and one end close to the guide rail, and a long bolt 1 is threadedly connected to the inner wall of the support member 2, one end of the long bolt 1 extends to the inner side of the guide rail, and the end of the long bolt 1 is against the surface of the clamping block.

[0013] As a further solution of the present invention: one end of the top surface of the base is further threadedly connected with a screw, and the outer side of the screw is rotatably connected with a pressure plate.

[0014] As a further solution of the present invention: the turn-dividing mechanism includes a support member three, the bottom of the support member three is rotatably connected to the inner wall of the base, the upper end inner wall of the support member three is threadedly connected with a long bolt two, the surface of the long bolt two and the two sides of the support member three are threadedly connected with nuts, a fixed plate is fixedly installed on the outer side of the lower end of the support member three, a washer is fixedly installed on the top surface of the fixed plate, and the top of the washer is against the bottom surface of the pressure plate.

[0015] As a further solution of the present invention: the support mechanism includes a connecting plate, a support rod is rotatably installed in the middle of the connecting plate, support blocks are symmetrically fixedly connected on both sides of the outer wall of the support rod, the support blocks are consistent with the length direction of the support rod, and sliding rods are fixedly connected to the surface of the connecting plate and on both sides of the support rod.

[0016] As a further solution of the present invention: the surface of the support rod is slidably connected to the inner wall of the rotating sleeve, the two support blocks are respectively slidably connected to the inner side of the slide groove, and the surfaces of the two slide rods are both slidably connected to the inner wall of the base.

[0017] Beneficial effects of the utility model:

[0018] (1) When the utility model is in use, the steel wire is clamped between the wheel and the rotating sleeve, and the crank is rotated to wind the steel wire into turns on the outside of the rotating sleeve. A turn-splitting structure is also provided in the device. By adjusting the angle of the long bolt 2, the steel wire is abutted against the end of the long bolt during winding, so that the spacing between each turn of the steel wire is stretched. In this way, springs with different pitches can be manufactured according to needs. By adjusting the long bolt 2 during the spring winding process, a variable pitch spring can also be manufactured, thereby improving the practicality of the device.

[0019] (2) The support rod in the support mechanism is inserted into the rotating sleeve, so that the support block on the side of the drag rod supports the inner side of the spring during the spring winding process, thereby ensuring that the long spring remains straight as a whole during winding, which is beneficial to improving the quality of the finished spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below with reference to the accompanying drawings.

[0021] Figure 1 This is a schematic diagram of the overall top view of the structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of the clamping block in the utility model;

[0023] Figure 3 This is a schematic diagram of the overall structure of the turn-dividing mechanism in the utility model;

[0024] Figure 4 This is a schematic diagram of the overall structure of the support mechanism in the utility model from a top view;

[0025] Figure 5 It is a schematic cross-sectional structural diagram of the tow bar in the utility model.

[0026] In the figure: 1. Winding mechanism; 101. Base; 102. Support member 1; 103. Rotating sleeve; 104. Crank; 105. Slide; 106. Limiting hoop; 107. Guide rail; 108. Support member 2; 109. Clamping block; 110. Retaining wheel; 111. Long bolt 1; 112. Screw; 113. Pressing plate; 2. Turn dividing mechanism; 201. Support member 3; 202. Long bolt 2; 203. Nut; 204. Fixing plate; 205. Washer; 3. Support mechanism; 301. Connecting plate; 302. Support rod; 303. Support block; 304. Slide rod. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] like Figure 1-5As shown, a long spring winding device provided with a winding bracket includes a winding mechanism 1, a turn dividing mechanism 2 is provided on the upper side of the winding mechanism 1, and a support mechanism 3 is provided on the upper middle part of the winding mechanism 1; it also includes: wherein the winding mechanism 1 includes a base 101, one end of the top surface of the base 101 is fixedly installed with a support member 102, the inner wall of the support member 102 is rotatably connected with a rotating sleeve 103, both ends of the rotating sleeve 103 extend to the outside of the support member 102, and one end of the outer wall of the rotating sleeve 103 is fixedly connected to a crank 104; wherein, a sliding groove 105 is provided on the surface of the rotating sleeve 103 and on the side away from the crank 104, and the two sliding grooves 105 are symmetrically arranged on the surface of the rotating sleeve 103, and the sliding grooves 105 are consistent with the length direction of the rotating sleeve 103; wherein, the outer wall of the rotating sleeve 103 and one end away from the crank 104 are fixedly connected with a limiting hoop 106, and the limiting hoop 106 is entirely arranged on the outside of the sliding groove 105, as shown in FIG. Figure 1 As shown, the limiting hoop 106 positions the steel wire during the winding process;

[0029] A guide rail 107 is fixedly installed on one side of the top surface of the base 101, and a clamping block 109 is slidably connected to the inside of the guide rail 107. The inner wall of the top of the clamping block 109 is rotatably connected to a wheel 110. The wheel 110 and the limiting hoop 106 are located on the same plane. The top surface of the base 101 and one end close to the guide rail 107 are fixedly connected to a support member 2 108. The inner wall of the support member 2 108 is threadedly connected to a long bolt 111. One end of the long bolt 111 extends to the inside of the guide rail 107, and the end of the long bolt 111 is against the surface of the clamping block 109. Figure 1 As shown, by adjusting the distance between the wheel 110 and the rotating sleeve 103, it is convenient to wind steel wires of different diameters;

[0030] One end of the top surface of the base 101 is also threadedly connected with a screw 112, and the outer side of the screw 112 is rotatably connected to a pressure plate 113. The turn-dividing mechanism 2 includes a support member 3 201, the bottom of the support member 3 201 is rotatably connected to the inner wall of the base 101, the inner wall of the upper end of the support member 3 201 is threadedly connected with a long bolt 202, and the surface of the long bolt 202 and both sides of the support member 3 201 are threadedly connected with nuts 203, and the outer side of the lower end of the support member 3 201 is fixedly installed with a fixing plate 204, and the top surface of the fixing plate 204 is fixedly installed with a washer 205, and the top of the washer 205 is against the bottom surface of the pressure plate 113. Figure 1 、 Figure 3 As shown, the washer 205 is made of rubber, and the washer 205 increases the friction between the pressure plate 113 and the fixed disk 204;

[0031] The supporting mechanism 3 includes a connecting plate 301, a supporting rod 302 is rotatably installed in the middle of the connecting plate 301, and support blocks 303 are symmetrically fixedly connected to the outer walls of the supporting rod 302 on both sides. The length direction of the support blocks 303 is consistent with that of the supporting rod 302. The surface of the connecting plate 301 and both sides of the supporting rod 302 are fixedly connected to sliding rods 304. The surface of the supporting rod 302 is slidably connected to the inner wall of the rotating sleeve 103. The two supporting blocks 303 are respectively slidably connected to the inner side of the slide groove 105. The surfaces of the two sliding rods 304 are both slidably connected to the inner wall of the base 101. Figure 5 As shown, the maximum distance between the surfaces of the two support blocks 303 is consistent with the diameter of the rotating sleeve 103 , so that when the spring is gradually wound outside the rotating sleeve 103 , the support blocks 303 can provide good support to the inner side of the spring.

[0032] The working principle of this utility model:

[0033] When the device is in use, the end of the steel wire is inserted from top to bottom between the two limiting hoops 106, and the long bolt 111 is rotated. The long bolt 111 moves along the inner wall of the second support member 108, so that the end of the long bolt 111 pushes the clamping block 109 to move in the guide rail 107, and the wheel 110 presses the steel wire tightly against the inner side of the limiting hoops 106;

[0034] Then, the crank 104 is rotated to drive the rotating sleeve 103 to rotate, and the steel wire is gradually wound around the outer side of the rotating sleeve 103. The end of the steel wire contacts the end of the second long bolt 202 during the movement and is guided by the end of the second long bolt 202, so that the spring forms a pitch during the winding process.

[0035] During the winding process, the spring is wound to the outside of the support rod 302, and the support block 303 contacts the inside of the spring, thereby shaping the spring;

[0036] When adjusting the spring forming pitch, rotate the long bolt 202 in the support part 3 201, so that the distance between the end of the long bolt 202 and the limit hoop 106 changes, and then tighten the nut 203 to make it press against the support part 3 201 to prevent the long bolt 202 from moving. Secondly, rotate the support part 3 201 as a whole to adjust the direction of the end of the long bolt 202. When fixing, tighten the screw 112, and the pressure plate 113 is pressed down on the fixed disk 204. The washer 205 on the top of the fixed disk 204 increases the friction between it and the pressure plate 113, thereby completing the locking.

[0037] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.

Claims

1. A long spring winding device provided with a winding bracket, comprising a winding mechanism (1), a turn dividing mechanism (2) provided on one side above the winding mechanism (1), and a support mechanism (3) provided in the middle portion above the winding mechanism (1); It is characterized in that Also includes: The winding mechanism (1) comprises a base (101), a support member (102) is fixedly mounted on one end of the top surface of the base (101), a rotating sleeve (103) is rotatably connected to the inner wall of the support member (102), both ends of the rotating sleeve (103) extend outward from the support member (102), and a crank (104) is fixedly connected to one end of the outer wall of the rotating sleeve (103); A sliding groove (105) is provided on the surface of the rotating sleeve (103) and on a side away from the crank (104), and two sliding grooves (105) are symmetrically arranged on the surface of the rotating sleeve (103), and the sliding grooves (105) are consistent in length direction with the rotating sleeve (103); The outer wall of the rotating sleeve (103) and one end thereof which is located away from the crank (104) is fixedly connected to a limiting hoop (106), and the limiting hoop (106) is entirely arranged on the outside of the sliding groove (105).

2. A long spring winding device with a winding bracket according to claim 1, characterized in that: A guide rail (107) is fixedly mounted on one side of the top surface of the base (101); a clamping block (109) is slidably connected to the inside of the guide rail (107); a stop wheel (110) is rotatably connected to the inner wall of the top end of the clamping block (109); and the stop wheel (110) and the limiting hoop (106) are located on the same plane.

3. A long spring winding device with a winding bracket according to claim 2, characterized in that: A second support member (108) is fixedly connected to the top surface of the base (101) and one end close to the guide rail (107), and a long bolt (111) is threadedly connected to the inner wall of the second support member (108). One end of the long bolt (111) extends to the inner side of the guide rail (107), and the end of the long bolt (111) abuts against the surface of the clamping block (109).

4. A long spring winding device with a winding bracket according to claim 1, characterized in that: One end of the top surface of the base (101) is also threadedly connected to a screw (112), and the outer side of the screw (112) is rotatably connected to a pressure plate (113).

5. A long spring winding device with a winding bracket according to claim 4, characterized in that: The turn dividing mechanism (2) comprises a support member 3 (201), the bottom of the support member 3 (201) is rotatably connected to the inner wall of the base (101), the inner wall of the upper end of the support member 3 (201) is threadedly connected to a long bolt 2 (202), the surface of the long bolt 2 (202) and both sides of the support member 3 (201) are threadedly connected to nuts (203), a fixed disk (204) is fixedly installed on the outer side of the lower end of the support member 3 (201), a washer (205) is fixedly installed on the top surface of the fixed disk (204), and the top of the washer (205) is against the bottom surface of the pressure plate (113).

6. A long spring winding device with a winding bracket according to claim 1, characterized in that: The support mechanism (3) comprises a connecting plate (301), a supporting rod (302) is rotatably mounted in the middle of the connecting plate (301), supporting blocks (303) are symmetrically fixedly connected to both sides of the outer wall of the supporting rod (302), the supporting blocks (303) are consistent in length direction with the supporting rod (302), and sliding rods (304) are fixedly connected to the surface of the connecting plate (301) and on both sides of the supporting rod (302).

7. A long spring winding device with a winding bracket according to claim 6, characterized in that: The surface of the supporting rod (302) is slidably connected to the inner wall of the rotating sleeve (103), the two supporting blocks (303) are respectively slidably connected to the inner side of the sliding groove (105), and the surfaces of the two sliding rods (304) are both slidably connected to the inner wall of the base (101).