Temperature gradient type cooling device for casting part

Through the motor-driven threaded rod system, the problem of difficult to remove casting parts after cooling in water is solved, and the convenient removal of casting parts and multi-dimensional adaptive cooling is achieved, which improves the practicality of the device.

CN223210470UActive Publication Date: 2025-08-12辰致科技有限公司
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Patent Information

Application Number
CN202422209794.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-12
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The existing casting cooling device is difficult to efficiently remove after cooling in water, and it is difficult to meet the cooling needs of castings of different sizes.

Method used

The motor-driven unidirectional and bidirectional threaded rod system is adopted to control the movement of the support box and the lifting of the placing frame, so as to achieve convenient removal of casting parts and adapt to cooling needs of different sizes.

Benefits of technology

It improves the removal efficiency of casting parts, enhances the adaptability of cooling devices, adapts to the cooling needs of casting parts of different sizes, and reduces the complexity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cooling devices, and discloses a temperature gradient type cooling device of a casting part, which comprises a support frame, two support boxes are slidably connected to the top side of the support frame, the middle ends of the two support boxes are connected through a driving assembly, the middle end of the support frame is fixedly connected with a second cooling chamber, and the second cooling chamber is fixedly connected with the top side of the support frame. A third cooling chamber is fixedly connected to the rear end of the supporting frame, a plurality of rotating rollers are rotationally connected to the inner walls of the two supporting boxes, the outer walls of the rotating rollers at the front end and the rear end are connected through a metal net belt, a water tank is fixedly connected to the rear end of the third cooling chamber, and a containing frame is arranged on the bottom side of the water tank. According to the casting part cooling device, the one-way threaded rod is driven to rotate through starting of the first motor, cooled casting parts on the placing frame are controlled to rise from water, the cooled casting parts can be taken out conveniently, and then the two supporting boxes are driven by the rotating two-way threaded rod to move in the opposite directions or move away from each other; and the device can better adapt to casting parts with different sizes.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling devices, in particular to a temperature gradient cooling device for a casting. Background Art

[0002] Casting is a method of pouring liquid metal into a casting cavity that is adapted to the shape of the part, and then waiting for it to cool and solidify to obtain a part or blank. During the casting process, the casting needs to be cooled. It needs to be initially cooled and formed in the casting mold, and then the casting is taken out and further cooled to room temperature. After it is completely cooled, the casting can be transported to the next workstation for further processing.

[0003] A search revealed a temperature-gradient cooling device for castings with announcement number CN219986203U, which includes an air-cooling box, a spray box, a water pool, and a variable-pitch conveyor mechanism. The variable-pitch conveyor mechanism includes two sets of parallel chain conveyor belts, the movement direction of which is perpendicular to the conveying direction of the chain conveyor belts. The air-cooling box and the spray box are arranged in sequence along the conveying direction of the variable-pitch conveyor mechanism. The air-cooling box has an air-cooling window for the variable-pitch conveyor mechanism to pass through, and the spray box has a water-cooling window for the variable-pitch conveyor mechanism to pass through. The water pool is located at the output end of the variable-pitch conveyor mechanism. The air-cooling box, spray box, and water pool gradually reduce the cooling temperature of the castings. This gradual temperature reduction method further cools the castings, significantly reducing the production defect rate of castings.

[0004] Based on the above patent, a water pool is arranged at the output end of the variable-pitch conveying mechanism, and the air cooling box, spray box, and water pool gradually reduce the cooling temperature of the casting. The use of a gradual temperature reduction method to further cool the casting significantly reduces the production defect rate of castings. However, after the castings are placed in the water pool and cooled, it is difficult to remove the castings from the water. In response to this technical problem, this application proposes a temperature-gradient cooling device for castings. Utility Model Content

[0005] The purpose of the present utility model is to solve the shortcomings of the prior art and to propose a temperature gradient cooling device for castings. By starting a motor, a one-way threaded rod is driven to rotate, thereby controlling the cooling of the casting on the placement rack to rise from the water, making it easy to take out the cooled casting. The two supporting boxes are then driven by the rotating two-way threaded rod to move toward or away from each other, which can better adapt to castings of different sizes.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a temperature gradient cooling device for a casting, comprising a support frame, two support boxes being slidably connected to the top side of the support frame, the middle ends of the two support boxes being connected by a driving assembly, the middle end of the support frame being fixedly connected to a cooling chamber 2, the rear end of the support frame being fixedly connected to a cooling chamber 3, the inner walls of the two support boxes being rotatably connected to a plurality of rotating rollers, the outer walls of the rotating rollers at the front and rear ends being connected by a metal mesh belt, the rear end of the cooling chamber 3 being fixedly connected to a water tank, a placement rack being provided on the bottom side of the water tank, and the rear end of the placement rack being connected to the water tank by a lifting assembly.

[0007] Furthermore, the drive assembly includes a bidirectional threaded rod located at the middle end of the cooling chamber, the middle ends of the two support boxes are threadedly connected to the outer wall of the bidirectional threaded rod, and the left end of the bidirectional threaded rod is fixedly connected to a handle.

[0008] Furthermore, the front ends of the two support boxes on the adjacent sides are each equipped with a second motor via a fixing frame, and the driving ends of the two second motors are fixedly connected to the adjacent sides of the two rotating rollers at the front ends.

[0009] Furthermore, the lifting assembly includes a one-way threaded rod located at the rear end of the water tank, the placement frame is threadedly connected to the outer wall of the one-way threaded rod, and a motor 1 is installed on the top side of the water tank through a fixing frame, and the driving end of the motor 1 is fixedly connected to the top of the one-way threaded rod.

[0010] Furthermore, a slope is fixedly connected to the front end of the water tank, and the slope is arranged at the rear ends of the two support boxes.

[0011] Furthermore, the front end of the support frame is fixedly connected to a cooling chamber 1.

[0012] Furthermore, a slide rail is provided on the inner wall of the rear end of the water tank, and the placement rack is slidably connected to the inside of the slide rail.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the one-way threaded rod is rotated by starting the motor 1, and the cooled casting on the placement rack is controlled to rise from the water, so that the cooled casting can be taken out easily, and the workers can avoid the casting being affected by water stains when taking it out of the water.

[0015] 2. In the present invention, the two support boxes are driven to move away from or toward each other on the support frame by the rotation of the bidirectional threaded rod, so that the gap between the two support boxes can be adjusted, which is convenient for transporting castings of different sizes through the two supports, thereby improving the practicality of the cooling device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a three-dimensional diagram of a temperature gradient cooling device for castings proposed by the present invention;

[0017] Figure 2 This is a schematic diagram of the support box structure of a temperature gradient cooling device for castings proposed by the present invention;

[0018] Figure 3 This is a schematic diagram of the water tank structure of a temperature gradient cooling device for castings proposed by the present invention.

[0019] Legend:

[0020] 1. Support frame; 2. Cooling chamber 1; 3. Cooling chamber 2; 4. Cooling chamber 3; 5. Support box; 6. Rotating roller; 7. Metal mesh belt; 8. Water tank; 9. Turning handle; 10. One-way threaded rod; 11. Motor 1; 12. Ramp; 13. Motor 2; 14. Two-way threaded rod; 15. Placement rack. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Reference Figure 1-Figure 3 , the utility model provides an embodiment: a temperature gradient cooling device for a casting, comprising a support frame 1, the top side of the support frame 1 is slidably connected to two support boxes 5, the middle ends of the two support boxes 5 are connected by a bidirectional threaded rod 14, the middle end of the support frame 1 is fixedly connected to a cooling chamber 2 3, the rear end of the support frame 1 is fixedly connected to a cooling chamber 3 4, the inner walls of the two support boxes 5 are rotatably connected to a plurality of rotating rollers 6, the outer walls of the rotating rollers 6 at the front and rear ends are connected by a metal mesh belt 7, the rear end of the cooling chamber 3 4 is fixedly connected to a water tank 8, a placing rack 15 is provided on the bottom side of the water tank 8, the rear end of the placing rack 15 is connected to the water tank 8 by a one-way threaded rod 10, and the front end of the support frame 1 is fixedly connected to the cooling chamber 1 2;

[0023] Specifically, the two support boxes 5 can be driven to slide on the support frame 1 by rotating the two-way threaded rod 14, and the distance between the two support boxes 5 can be adjusted by rotating the two-way threaded rod 14 forward and reverse, which is convenient for adjusting the distance between the two support boxes 5 according to the sizes of castings of different sizes, thereby improving the practicality of the cooling device. At the same time, the metal mesh belt 7 can withstand high-temperature castings and transport them. When the metal mesh belt 7 transports the castings, the rotating roller 6 in the middle can support the metal mesh belt 7 to keep transporting the castings, thereby preventing the castings from being transported to the cooling chamber 2 3. When inside, the metal mesh belt 7 is bent, which affects the transportation of the casting. The casting is cooled at different temperatures through cooling chamber 1 2, cooling chamber 2 3 and cooling chamber 3 4 using different cooling methods, thereby achieving a temperature gradient cooling effect. Finally, the casting is transported to the inside of the water tank 8 by the metal mesh belt 7, and the casting slides to the top side of the placement rack 15 through the slope 12. The cooled casting can be driven by the motor 11 to drive the rotation of the one-way threaded rod 10 to control the lifting and lowering of the placement rack 15, so as to control the placement rack 15 to take out the cooled casting.

[0024] Reference Figure 1-Figure 3 , a bidirectional threaded rod 14 is located at the middle end of the cooling chamber 2 3, the middle ends of the two support boxes 5 are threadedly connected to the outer wall of the bidirectional threaded rod 14, the left end of the bidirectional threaded rod 14 is fixedly connected to the turning handle 9, the front ends of the two support boxes 5 on the adjacent side are installed with motor 2 13 through a fixed frame, the driving ends of the two motors 2 13 are fixedly connected to the adjacent side of the two rotating rollers 6 at the front end, a unidirectional threaded rod 10 is located at the rear end of the water tank 8, a placement rack 15 is threadedly connected to the outer wall of the unidirectional threaded rod 10, a motor 11 is installed on the top side of the water tank 8 through a fixed frame, the driving end of the motor 11 is fixedly connected to the top of the unidirectional threaded rod 10, a ramp 12 is fixedly connected to the front end of the water tank 8, the ramp 12 is arranged at the rear ends of the two support boxes 5, a slide rail is arranged on the inner wall of the rear end of the water tank 8, and the placement rack 15 is slidably connected to the inside of the slide rail;

[0025] Specifically, by rotating the handle 9 to drive the rotation of the bidirectional threaded rod 14, the movement of the two support boxes 5 on the top side of the support frame 1 is controlled, and the distance between the two support boxes 5 can be adjusted by rotating the bidirectional threaded rod 14, which can better transport castings of different sizes, thereby improving the practicality of the cooling device. By starting the motor 2 13, the rotating roller 6 is driven to rotate and drive the metal mesh belt 7 to transport the castings. At the same time, the metal mesh belt 7 drives the castings to pass through the interior of the cooling chamber 1 2, the cooling chamber 2 3 and the cooling chamber 3 4 in sequence, thereby realizing gradual cooling of the castings. The castings are then driven by the transportation of the metal mesh belt 7 to slide the castings to the top side of the placement rack 15 through the sliding of the ramp 12, and then the motor 1 1 is started to drive the rotation of the unidirectional threaded rod 10 to drive the placement rack 15 to rise and fall, thereby driving the castings above to rise and fall, thereby facilitating the removal of the castings.

[0026] Working principle: First, the two-way threaded rod 14 is rotated by turning the handle 9 to drive the two support boxes 5 to move on the top side of the support frame 1, so as to adjust the distance between the two support boxes 5 according to the size of different castings, so as to improve the practicality of the cooling device. The castings are transported through the cooling chamber 1 2, the cooling chamber 2 3 and the cooling chamber 3 4 in sequence by the metal mesh belt 7, and then the castings are transported through the slope 12 to the inside of the water tank 8 by the metal mesh belt 7, and at the same time reach the top side of the placement rack 15, and then the rotation of the one-way threaded rod 10 is driven by starting the motor 11 to control the lifting and lowering of the placement rack 15 inside the water tank 8, so as to realize the scooping out of the cooled castings from the inside of the water tank 8.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A temperature gradient cooling device for a casting, comprising a support frame (1), characterized in that: The top side of the support frame (1) is slidably connected to two support boxes (5), the middle ends of the two support boxes (5) are connected via a driving assembly, the middle end of the support frame (1) is fixedly connected to a cooling chamber 2 (3), the rear end of the support frame (1) is fixedly connected to a cooling chamber 3 (4), the inner walls of the two support boxes (5) are rotatably connected to a plurality of rotating rollers (6), the outer walls of the rotating rollers (6) at the front and rear ends are connected via a metal mesh belt (7), the rear end of the cooling chamber 3 (4) is fixedly connected to a water tank (8), a placement rack (15) is provided on the bottom side of the water tank (8), and the rear end of the placement rack (15) is connected to the water tank (8) via a lifting assembly.

2. The temperature gradient cooling device for a casting according to claim 1, characterized in that: The driving assembly comprises a bidirectional threaded rod (14) located at the middle end of the second cooling chamber (3); the middle ends of the two support boxes (5) are both threadedly connected to the outer wall of the bidirectional threaded rod (14); and the left end of the bidirectional threaded rod (14) is fixedly connected to a turning handle (9).

3. The temperature gradient cooling device for a casting according to claim 1, characterized in that: The front ends of the two support boxes (5) on the adjacent side are both equipped with a second motor (13) via a fixing frame, and the driving ends of the two second motors (13) are fixedly connected to the adjacent side of the two rotating rollers (6) at the front end.

4. The temperature gradient cooling device for a casting according to claim 1, characterized in that: The lifting assembly includes a one-way threaded rod (10) located at the rear end of the water tank (8), the placement frame (15) is threadedly connected to the outer wall of the one-way threaded rod (10), and a motor (11) is installed on the top side of the water tank (8) through a fixing frame, and the driving end of the motor (11) is fixedly connected to the top end of the one-way threaded rod (10).

5. The temperature gradient cooling device for a casting according to claim 1, characterized in that: The front end of the water tank (8) is fixedly connected with a slope (12), and the slope (12) is arranged at the rear ends of the two support boxes (5).

6. The temperature gradient cooling device for a casting according to claim 1, characterized in that: The front end of the support frame (1) is fixedly connected to a cooling chamber 1 (2).

7. The temperature gradient cooling device for a casting according to claim 1, characterized in that: The rear end inner wall of the water tank (8) is provided with a slide rail, and the placement rack (15) is slidably connected to the inside of the slide rail.

Citation Information

Patent Citations

  • Temperature gradient type cooling device for casting part

    CN219986203U