Positioning device for main pump piston machining
By designing the positioning device for processing the main pump piston, multi-angle positioning and automatic debris cleaning are achieved, the problem of inefficiency in the existing technology is solved, processing efficiency is improved and water resources are saved.
Patent Information
- Application Number
- CN202422468362.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-12
AI Technical Summary
In the prior art, the processing of the main pump piston requires manual adjustment of the angle and cleaning of debris, resulting in inefficiency and serious waste of water resources.
A positioning device for machining of the main pump piston is designed, which realizes multi-angle positioning through hydraulic telescopic rods and rotary support, and adjusts clamping force with pressure sensors. It uses water pumps and liquid discharge nozzles to automatically clean up debris, reducing manual intervention.
Multi-angle processing and automatic debris cleaning are achieved, processing efficiency is improved, water resource waste is reduced, and workers are less labor-intensive.
Smart Images

Figure CN223211171U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of piston processing, in particular to a positioning device for processing a main pump piston. Background Art
[0002] The main pump piston is a key component in the main pump. It undertakes the important task of converting mechanical energy into hydraulic energy. During the operation of the pump, the piston compresses and discharges the liquid through reciprocating motion, thereby realizing liquid delivery or pressure conversion. Therefore, the processing quality and precision of the piston have a vital impact on the overall performance and efficiency of the main pump.
[0003] At present, pistons are mainly cast by molding. In order to ensure the quality of the pistons, they also need to be polished and deburred to make the piston surface smoother. During positioning polishing, some pistons need to be adjusted within a certain angle, which requires employees to manually change and adjust the direction. The debris after polishing needs to be manually cleaned, resulting in a decrease in efficiency. Therefore, we propose a positioning device for main pump piston processing to solve the above problems. Utility Model Content
[0004] The purpose of the present utility model is to provide a positioning device for machining a main pump piston, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A positioning device for main pump piston processing, comprising a chassis, the upper surface of the chassis is fixedly connected to a slewing bearing, the bottom end of the chassis is fixedly connected to a bracket, the outer surface of the bracket is fixedly mounted with a motor, the upper surface of the chassis is fixedly connected to a bearing, the output end of the motor passes through the inner ring of the bearing, the output end of the motor is fixedly connected to a gear, the gear is meshed with the slewing bearing, the upper surface of the slewing bearing is fixedly connected to a pallet, the upper surface of the pallet is fixedly connected to a support column, the bottom end of the support column is fixedly mounted with a hydraulic telescopic rod, the The upper surface of the tray is fixedly connected to a raising block, the upper surface of the raising block is fixedly installed with a pressure sensor, the upper surface of the pressure sensor is fixedly connected to a trapezoidal block, the upper surface of the trapezoidal block is fixedly connected to a positioning block, the upper surface of the tray is fixedly connected to a liquid guide box, the outer surface of the liquid guide box is provided with a plurality of liquid outlet nozzles, the bottom end of the tray is fixedly installed with a water pump, the output end of the water pump is connected to the interior of the liquid guide box through a conduit, the bottom end of the tray is fixedly connected to a water storage tank, the input end of the water pump is connected to the interior of the water storage tank through a conduit.
[0007] In a further embodiment, a rubber gasket is installed at the bottom end of the hydraulic telescopic rod.
[0008] In a further embodiment, a filter is fixedly connected to the inner side wall of the water tank, and a control panel is fixedly mounted on the outer surface of the tray.
[0009] In a further embodiment, a sealing door is movably connected to the outer surface of the water tank, and a handle is provided on the outer surface of the sealing door.
[0010] In a further embodiment, a scale grating is fixedly mounted on the outer surface of the slewing bearing, and a grating reading head is fixedly mounted on the upper surface of the chassis.
[0011] In a further embodiment, three hydraulic telescopic legs are fixedly connected to the bottom end of the chassis, and a non-slip pad is fixedly connected to the bottom end of each hydraulic telescopic leg.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] This device adjusts the height of the hydraulic telescopic legs to make the height of the positioning block meet the requirements of tool processing, and places the processing parts through the positioning block to ensure that the relative position of the tool and the processing parts remains unchanged during the processing. The clamping degree of the processing parts is judged by the data of the pressure sensor, and different pressures can be adjusted according to different processing parts. The slewing bearing and pallet are driven by the motor to rotate to meet the requirements of different processing angles and realize multi-angle processing. The water in the water tank is pumped out by the water pump, and the debris is flushed away and flows to the water tank. There is no need for workers to manually clean it, and water circulation is realized, which reduces the waste of water resources, reduces the labor intensity of workers, and improves the work efficiency of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 Schematic diagram of the three-dimensional structure from a frontal perspective of the positioning device used for main pump piston processing.
[0015] Figure 2 Schematic diagram of the three-dimensional structure from the rear perspective of the positioning device for main pump piston processing.
[0016] Figure 3 A side structural diagram of the positioning device used for main pump piston processing.
[0017] Figure 4 A schematic diagram of the top view of the positioning device for main pump piston processing.
[0018] In the figure: 1. chassis; 2. slewing bearing; 3. bracket; 4. motor; 5. bearing; 6. gear; 7. tray; 8. support column; 9. hydraulic telescopic rod; 10. rubber gasket; 11. raising block; 12. pressure sensor; 13. trapezoidal block; 14. positioning block; 15. liquid guide box; 16. liquid outlet nozzle; 17. water pump; 18. water storage tank; 19. filter; 20. sealing door; 21. scale grating; 22. grating reading head; 23. hydraulic telescopic leg; 24. control panel. DETAILED DESCRIPTION
[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0020] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-4In the utility model, a positioning device for main pump piston processing includes a chassis 1, the upper surface of the chassis 1 is fixedly connected to a slewing support 2, the bottom end of the chassis 1 is fixedly connected to a bracket 3, the outer surface of the bracket 3 is fixedly mounted with a motor 4, the upper surface of the chassis 1 is fixedly connected to a bearing 5, the output end of the motor 4 passes through the inner ring of the bearing 5, the output end of the motor 4 is fixedly connected to a gear 6, the gear 6 is meshed with the slewing support 2, the upper surface of the slewing support 2 is fixedly connected to a tray 7, the upper surface of the tray 7 is fixedly connected to a support column 8, the bottom end of the support column 8 is fixedly mounted with a hydraulic telescopic rod 9, the upper surface of the tray 7 is fixedly connected to a heightening block 11, the upper surface of the heightening block 11 is fixedly mounted with a pressure sensor 12, the upper surface of the pressure sensor 12 is fixedly connected to a trapezoidal block 1 3. The upper surface of the trapezoidal block 13 is fixedly connected with a positioning block 14, the upper surface of the tray 7 is fixedly connected with a liquid guide box 15, the outer surface of the liquid guide box 15 is provided with a plurality of liquid discharge nozzles 16, the bottom end of the tray 7 is fixedly installed with a water pump 17, the output end of the water pump 17 is connected with the interior of the liquid guide box 15 through a conduit, the bottom end of the tray 7 is fixedly connected with a water storage tank 18, the input end of the water pump 17 is connected with the interior of the water storage tank 18 through a conduit, through the cooperation of the motor 4, the gear 6 and the slewing bearing 2, the fixed processed parts are rotated to a certain extent to meet the requirements of different processing angles and realize multi-angle processing, through the cooperation of the water pump 17, the liquid guide box 15 and the liquid discharge nozzle 16, the debris is cleaned with water, without manual cleaning, thereby reducing the labor intensity of the workers.
[0023] A rubber gasket 10 is installed at the bottom end of the hydraulic telescopic rod 9. The rubber gasket 10 is provided to prevent burrs from directly contacting the hydraulic telescopic rod 9, thereby increasing the force-bearing area of the processed parts. A filter screen 19 is fixedly connected to the inner wall of the water tank 18. The filter screen 19 is provided to isolate debris and prevent debris from entering the interior of the water pump 17. A control panel 24 is fixedly installed on the outer surface of the tray 7. A sealing door 20 is movably connected to the outer surface of the water tank 18. A handle is provided on the outer surface of the sealing door 20. The provision of the sealing door 20 and the handle makes it convenient for workers to clean up the debris.
[0024] A scale grating 21 is fixedly mounted on the outer surface of the slewing bearing 2, and a grating reading head 22 is fixedly mounted on the upper surface of the chassis 1. The lines on the scale grating 21 will form light and dark stripes under the illumination of a light source. These stripes change with the movement of the grating. These changes are converted into electrical signals by the photoelectric conversion device in the grating reading head 22. By processing the electrical signals, the displacement, speed and other information of the object can be measured. By setting the scale grating 21 and the grating reading head 22, the rotation angle of the pallet 7 can be accurately controlled. Three hydraulic telescopic legs 23 are fixedly connected to the bottom end of the chassis 1, and the bottom end of each hydraulic telescopic leg 23 is fixedly connected to an anti-slip gasket. By setting the hydraulic telescopic legs 23, the relative position of the processed parts and the tool can be conveniently adjusted.
[0025] The working principle of this utility model is:
[0026] First, adjust the height of the hydraulic telescopic legs 23 so that the height of the positioning block 14 matches the position of the tool processing. The worker places the processed parts through the positioning block 14 to ensure that the relative position of the tool and the processed parts remains unchanged during the processing. Lower the hydraulic telescopic rod 9 and judge the clamping degree of the processed parts through the data of the pressure sensor 12. Different pressures can be adjusted according to different processed parts. The motor 4 drives the gear 6 to rotate, and the slewing bearing 2 drives the tray 7 to rotate to meet the needs of different processing angles and realize multi-angle processing. The water in the water tank 18 is extracted by the water pump 17 and transported to the guide liquid tank 15. The water is sprayed from the liquid outlet nozzle 16 to wash away the debris and flow to the water tank 18 to realize water circulation.
[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0028] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A positioning device for main pump piston machining, characterized by: The invention comprises a chassis (1), wherein the upper surface of the chassis (1) is fixedly connected to a slewing bearing (2), the bottom end of the chassis (1) is fixedly connected to a bracket (3), the outer surface of the bracket (3) is fixedly mounted with a motor (4), the upper surface of the chassis (1) is fixedly connected to a bearing (5), the output end of the motor (4) passes through the inner ring of the bearing (5), the output end of the motor (4) is fixedly connected to a gear (6), the gear (6) is meshed with the slewing bearing (2), the upper surface of the slewing bearing (2) is fixedly connected to a tray (7), the upper surface of the tray (7) is fixedly connected to a support column (8), the bottom end of the support column (8) is fixedly mounted with a hydraulic telescopic rod (9), the upper surface of the tray (7) is fixedly connected to a A heightening block (11) is fixedly mounted on the upper surface of the heightening block (11), a trapezoidal block (13) is fixedly connected to the upper surface of the pressure sensor (12), a positioning block (14) is fixedly connected to the upper surface of the trapezoidal block (13), a liquid guide box (15) is fixedly connected to the upper surface of the tray (7), a plurality of liquid outlet nozzles (16) are provided on the outer surface of the liquid guide box (15), a water pump (17) is fixedly mounted on the bottom end of the tray (7), the output end of the water pump (17) is connected to the interior of the liquid guide box (15) through a conduit, and a water storage tank (18) is fixedly connected to the bottom end of the tray (7), the input end of the water pump (17) is connected to the interior of the water storage tank (18) through a conduit.
2. A main pump piston machining positioning device according to claim 1, characterized in that: A rubber gasket (10) is installed at the bottom end of the hydraulic telescopic rod (9).
3. A main pump piston machining positioning device according to claim 1, characterized in that: A filter screen (19) is fixedly connected to the inner side wall of the water storage tank (18), and a control panel (24) is fixedly installed on the outer surface of the tray (7).
4. A main pump piston machining positioning device according to claim 1, characterized in that: The outer surface of the water storage tank (18) is movably connected to a sealing door (20), and the outer surface of the sealing door (20) is provided with a handle.
5. The main pump piston machining positioning device according to claim 1, characterized in that: A scale grating (21) is fixedly mounted on the outer surface of the slewing bearing (2), and a grating reading head (22) is fixedly mounted on the upper surface of the chassis (1).
6. A main pump piston machining positioning device according to claim 1, characterized in that: The bottom end of the chassis (1) is fixedly connected to three hydraulic telescopic legs (23), and the bottom end of each hydraulic telescopic leg (23) is fixedly connected to an anti-slip pad.