Auxiliary tool for replacing pipeline valve

Through the cooperation of support plates, guide grooves, reducer motors, bidirectional screws and positioning blocks, the expansion plate extrusion flange is driven, which solves the problem of high labor intensity in the prior art pipeline valve replacement and realizes an efficient valve replacement process.

CN223211314UActive Publication Date: 2025-08-12JIAHE (TIANJIN) TECH CO LTD
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Patent Information

Application Number
CN202422259229.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-12
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, it takes a lot of effort to place both ends of the valve between the flanges when replacing the pipe valve, resulting in high labor intensity and affecting the replacement efficiency.

Method used

The combination of support plate, guide groove, reducer motor, bidirectional screw and positioning block is used to drive the expansion plate to squeeze the flange to expand outward, and the docking operation of the pipeline valve is realized through the coordination of the electric telescopic rod and the guide rod.

Benefits of technology

It improves the efficiency of pipeline valve replacement, reduces labor intensity, and facilitates the valve installation and disassembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve replacement, and discloses a pipeline valve replacement auxiliary tool which comprises a bottom plate, a pipeline expansion mechanism is arranged above the bottom plate, the pipeline expansion mechanism comprises a supporting plate, the supporting plate is located above the bottom plate, a guide groove is formed in the top of the supporting plate, and the guide groove is located in the bottom plate. And two positioning blocks are symmetrically connected in the guide groove in a sliding manner. Through cooperation of the supporting plate, the guide groove, the gear motor, the two-way lead screw and the two positioning blocks, the two expansion plates can be conveniently driven to move relatively and extrude flange plates at one ends of two pipelines, so that the two flange plates expand outwards, a worker can conveniently place the two ends of a replaced pipeline valve above the position between the two flange plates, and the working efficiency is improved. And meanwhile, through cooperation of an electric telescopic rod and a guide rod, the pipeline expansion mechanism is driven to move downwards, two expansion plates are made to be separated from one sides of the two flange plates, and therefore the two ends of the pipeline valve can be conveniently arranged between the two flange plates for butt joint operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve replacement, and more particularly to an auxiliary tool for replacing pipeline valves. Background Art

[0002] Pipeline valves are devices used to control the direction, pressure, and flow of fluids in fluid systems. They are control components in pipeline fluid delivery systems, used to control the cross-section of pipeline passages and the direction of medium flow. They perform functions such as diverting flow, preventing backflow, stabilizing pressure, shutting off, regulating, throttling, checking, diverting flow, or providing overflow and pressure relief. Valves can become damaged over time, so they require regular maintenance or replacement.

[0003] At present, the two ends of the pipeline valve are usually fixed on the flange between the two pipes by bolts, and the flange between the two pipes is tightly clamped at the two ends of the valve. After the valve is removed, the staff needs to spend a lot of energy to place the two ends of the valve on the flange between the two pipes for docking operation. The labor intensity is high, which affects the replacement efficiency and needs to be improved. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a pipeline valve replacement auxiliary tool to solve the problems existing in the above-mentioned background technology.

[0005] The utility model provides the following technical solution: a pipeline valve replacement auxiliary tool, comprising a base plate, a pipeline expansion mechanism is provided above the base plate, the pipeline expansion mechanism includes a support plate, the support plate is located above the base plate, a guide groove is provided on the top of the support plate, and two positioning blocks are symmetrically slidably connected inside the guide groove, two expansion plates are provided above the support plate, the bottoms of the two expansion plates are fixedly connected to the tops of the two positioning blocks, and limiting mechanisms are provided on both sides of the top of the base plate, and the limiting mechanism includes two positioning covers, the two positioning covers are located above both sides of the support plate, and the tops of the two positioning covers are provided with arc-shaped connecting rings, one end of the bottom of the arc-shaped connecting ring is hinged to one side of the top of the positioning cover, and the other end of the bottom of the arc-shaped connecting ring is threadedly connected to a bolt, and one end of the bolt is threadedly connected to the inside of the other side of the top of the positioning cover.

[0006] Furthermore, a reduction motor is fixedly installed on the right side of the support plate, the output end of the reduction motor extends to the inside of the guide groove and is fixedly connected to a bidirectional screw rod, the left end of the bidirectional screw rod is rotatably connected to the left end of the inner wall of the guide groove, and the internal symmetrical threads of the two positioning blocks are sleeved on the outer wall of the bidirectional screw rod.

[0007] Furthermore, an electric telescopic rod is fixedly installed in the middle of the bottom of the base plate, the telescopic end of the electric telescopic rod extends to the top of the base plate and is fixedly connected to the middle of the bottom of the support plate, and guide rods are fixedly connected on both sides of the bottom of the support plate, and the lower part of the outer wall of the guide rod is slidably sleeved on the inside of the base plate.

[0008] Furthermore, support frames are fixedly connected to both sides of the top of the bottom plate, and the top ends of the support frames are fixedly connected to the bottom of the positioning cover.

[0009] Furthermore, a power supply box is fixedly installed at the bottom of the base plate, a battery is provided inside the power supply box, and the reduction motor and the electric telescopic rod are electrically connected to the battery.

[0010] Furthermore, pipes and flanges are provided on both sides above the support plate, and there are two pipes and two flanges. One side of the two flanges is fixedly connected to one end of the two pipes, and the other side of the two flanges is overlapped on one side of the two expansion plates. The outer wall of the pipe is arranged inside the positioning cover and the arc-shaped connecting ring.

[0011] The technical effects and advantages of this utility model are:

[0012] 1. The utility model adopts the cooperation of a support plate, a guide groove, a reduction motor, a bidirectional screw and two positioning blocks to facilitate driving the two expansion plates to move relative to each other and squeeze the flanges at one end of the two pipes, so that the two flanges expand outward, making it convenient for the staff to place the two ends of the replaced pipeline valve above the two flanges. At the same time, through the cooperation of the electric telescopic rod and the guide rod, the pipeline expansion mechanism is driven to move downward and the two expansion plates are separated from one side of the two flanges, thereby facilitating the placement of the two ends of the pipeline valve between the two flanges for docking operation, thereby improving the efficiency of valve replacement.

[0013] 2. The utility model adopts the setting of the support frame to facilitate the fixed connection of the positioning cover to the top of the base plate, and through the cooperation of the two positioning covers, the arc-shaped connecting ring and the bolts, it is convenient to install the tool on the outer walls of the two pipes, thereby facilitating the subsequent expansion and installation of the pipeline valve between the two pipes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is a schematic cross-sectional view of the support plate structure of the present invention.

[0016] Figure 3 It is a side view schematic diagram of the positioning cover, arc-shaped connecting ring and bolt structure of the utility model.

[0017] Figure 4 This is a structural diagram of embodiment 2 of the present utility model.

[0018] The accompanying drawings are marked as follows: 1. Base plate; 2. Pipe expansion mechanism; 3. Limiting mechanism; 4. Electric telescopic rod; 5. Guide rod; 6. Power box; 7. Pipe; 8. Flange; 21. Support plate; 22. Guide groove; 23. Reducer motor; 24. Bidirectional screw; 25. Positioning block; 26. Expansion plate; 31. Positioning cover; 32. Arc-shaped connecting ring; 33. Bolt; 34. Support frame. DETAILED DESCRIPTION

[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely examples. The pipeline valve replacement auxiliary tool involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] Example 1:

[0021] like Figure 1-4 As shown, a pipeline valve replacement auxiliary tool includes a base plate 1, and limit mechanisms 3 are provided on both sides of the top of the base plate 1. The limit mechanisms 3 include two positioning covers 31, and the two positioning covers 31 are located above both sides of the support plate 21. The tops of the two positioning covers 31 are each provided with an arc-shaped connecting ring 32, and one end of the bottom of the arc-shaped connecting ring 32 is hinged to one side of the top of the positioning cover 31, and the other end of the bottom of the arc-shaped connecting ring 32 is threadedly connected to a bolt 33, and one end of the bolt 33 is threadedly connected to the inside of the other side of the top of the positioning cover 31. Support frames 34 are fixedly connected to the two sides of the top of the base plate 1, and the top of the support frame 34 is fixedly connected to the bottom of the positioning cover 31. Pipes 7 and flanges 8 are provided on both sides above the support plate 21, and the number of pipes 7 and flanges 8 is two. One side of the two flanges 8 is fixedly connected to one end of the two pipes 7, and the other side of the two flanges 8 overlaps one side of the two expansion plates 26. The outer wall of the pipe 7 is arranged inside between the positioning cover 31 and the arc-shaped connecting ring 32.

[0022] In this embodiment, through the provision of the support frame 34, it is convenient to fix the positioning cover 31 and the base plate 1 together, and through the cooperation of the two positioning covers 31 and the arc-shaped connecting ring 32, it is convenient to be sleeved on the outer walls of the two pipes 7, and through the provision of the bolts 33, it is convenient to fix the positioning cover 31 and the arc-shaped connecting ring 32 together, thereby facilitating the installation of this tool on the outer walls of the two pipes 7, and facilitating the subsequent expansion and installation of the pipeline valve between the two pipes 7.

[0023] Example 2:

[0024] like Figure 1-4 As shown, a pipeline expansion mechanism 2 is provided above the base plate 1, and the pipeline expansion mechanism 2 includes a support plate 21, the support plate 21 is located above the base plate 1, and a guide groove 22 is provided on the top of the support plate 21. Two positioning blocks 25 are symmetrically slidably connected inside the guide groove 22, and two expansion plates 26 are provided above the support plate 21. The bottom of the two expansion plates 26 is fixedly connected to the top of the two positioning blocks 25. A reduction motor 23 is fixedly installed on the right side of the support plate 21, and the output end of the reduction motor 23 extends to the inside of the guide groove 22 and is fixedly connected to a bidirectional screw rod 24. The left end of the bidirectional screw rod 24 is rotatably connected to the left end of the inner wall of the guide groove 22, and the internal symmetrical threads of the two positioning blocks 25 are sleeved on the outer wall of the bidirectional screw rod 24. An electric telescopic rod 4 is fixedly installed in the middle of the bottom of the base plate 1, and the telescopic end of the electric telescopic rod 4 extends to the top of the base plate 1 and is fixedly connected to the middle of the bottom of the support plate 21. Guide rods 5 are fixedly connected on both sides of the bottom of the support plate 21, and the lower part of the outer wall of the guide rod 5 is slidably sleeved on the inside of the base plate 1.

[0025] In this embodiment, through the cooperation of the reduction motor 23 and the bidirectional screw rod 24, it is convenient to drive the two positioning blocks 25 to slide symmetrically inside the guide groove 22. The positioning blocks 25 also drive the two expansion plates 26 to move relative to each other to squeeze the flanges 8 at one end of the two pipes 7, so that the two flanges 8 expand outward. At this time, the staff places the two ends of the replaced pipeline valve above the two flanges 8, and then drives the support plate 21 and the two expansion plates 26 to move downward through the telescopic end of the electric telescopic rod 4. At the same time, the support plate 21 drives the guide rod 5 to move downward inside the base plate 1. The setting of the guide rod 5 facilitates vertical guidance of the support plate 21 and the two expansion plates 26, so that the two expansion plates 26 are moved downward to separate from one side between the two flanges 8, thereby facilitating the two ends of the pipeline valve to be placed between the two flanges 8 for docking operation.

[0026] Example 3:

[0027] like Figure 1-4 As shown, a power supply box 6 is fixedly installed at the bottom of the base plate 1, and a battery is provided inside the power supply box 6. The reduction motor 23 and the electric telescopic rod 4 are both electrically connected to the battery.

[0028] In this embodiment, the battery is provided to facilitate powering the reduction motor 23 and the electric telescopic rod 4, so that the tool does not need an external power supply when in use, making it convenient to use the tool outdoors or in places without power supply.

[0029] In summary, if Figure 1-4As shown, this is a pipeline valve replacement auxiliary tool. When replacing a new valve after the pipeline valve is disassembled, first move the two expansion plates 26 between the two flanges 8, and at the same time move the two positioning covers 31 to the bottom of the outer walls of the two pipes 7, and cover the arc-shaped connecting ring 32 above the pipe 7. At this time, use bolts 33 to connect one end of the arc-shaped connecting ring 32 to the positioning cover 31, and then the tool can be installed on the two pipes 7. Then, the output end of the reduction motor 23 drives the bidirectional screw rod 24 to rotate, so that the bidirectional screw rod 24 drives the two positioning blocks 25 to slide inside the guide groove 22, and the positioning blocks 25 drive the two expansion plates 26 to move relative to each other. Squeeze the flanges 8 at one end of the two pipes 7 so that the two flanges 8 expand outward. At this time, the staff will place the two ends of the replaced pipe valve above the two flanges 8. At the same time, the telescopic end of the electric telescopic rod 4 drives the pipe expansion mechanism 2 to move downward, and moves the two expansion plates 26 of the pipe expansion mechanism 2 downward and away from one side of the two flanges 8. At this time, the staff will synchronously move the pipe valve downward and place the two ends of the pipe valve between the two flanges 8 for docking operation, thereby facilitating the installation of the pipe valve. Then remove the bolts 33 between the two positioning covers 31 and the arc-shaped connecting ring 32, and the tool can be removed from the two pipes 7.

[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0031] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0032] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A pipeline valve replacement auxiliary tool, comprising a base plate (1), characterized in that: A pipeline expansion mechanism (2) is provided above the bottom plate (1), and the pipeline expansion mechanism (2) includes a support plate (21), the support plate (21) is located above the bottom plate (1), a guide groove (22) is provided on the top of the support plate (21), two positioning blocks (25) are symmetrically slidably connected inside the guide groove (22), two expansion plates (26) are provided above the support plate (21), the bottoms of the two expansion plates (26) are fixedly connected to the tops of the two positioning blocks (25), and the top of the bottom plate (1) is provided with a guide groove (22). A limiting mechanism (3) is provided on both sides of the support plate (21), and the limiting mechanism (3) includes two positioning covers (31). The two positioning covers (31) are located above the two sides of the support plate (21). The tops of the two positioning covers (31) are each provided with an arc-shaped connecting ring (32), one end of the bottom of the arc-shaped connecting ring (32) is hinged to one side of the top of the positioning cover (31), and the other end of the bottom of the arc-shaped connecting ring (32) is threadedly connected to a bolt (33), and one end of the bolt (33) is threadedly connected to the inside of the other side of the top of the positioning cover (31).

2. The pipeline valve replacement auxiliary tool according to claim 1, characterized in that: A reduction motor (23) is fixedly installed on the right side of the support plate (21), and the output end of the reduction motor (23) extends to the inside of the guide groove (22) and is fixedly connected to a bidirectional screw rod (24), and the left end of the bidirectional screw rod (24) is rotatably connected to the left end of the inner wall of the guide groove (22), and the inner symmetrical threads of the two positioning blocks (25) are sleeved on the outer wall of the bidirectional screw rod (24).

3. The pipeline valve replacement auxiliary tool according to claim 1, characterized in that: An electric telescopic rod (4) is fixedly installed in the middle of the bottom of the base plate (1), and the telescopic end of the electric telescopic rod (4) extends to the top of the base plate (1) and is fixedly connected to the middle of the bottom of the support plate (21). Guide rods (5) are fixedly connected to both sides of the bottom of the support plate (21), and the lower part of the outer wall of the guide rod (5) is slidably sleeved inside the base plate (1).

4. The pipeline valve replacement auxiliary tool according to claim 1, characterized in that: Support frames (34) are fixedly connected to both sides of the top of the bottom plate (1), and the top end of the support frame (34) is fixedly connected to the bottom of the positioning cover (31).

5. The pipeline valve replacement auxiliary tool according to claim 2, characterized in that: A power supply box (6) is fixedly mounted on the bottom of the base plate (1), a battery is provided inside the power supply box (6), and the reduction motor (23) and the electric telescopic rod (4) are both electrically connected to the battery.

6. The pipeline valve replacement auxiliary tool according to claim 1, characterized in that: Pipes (7) and flanges (8) are provided on both sides above the support plate (21), and the number of the pipes (7) and flanges (8) is two. One side of the two flanges (8) is fixedly connected to one end of the two pipes (7), and the other side of the two flanges (8) is overlapped on one side of the two expansion plates (26). The outer wall of the pipe (7) is arranged inside between the positioning cover (31) and the arc-shaped connecting ring (32).