Production device of low-deformation carbon fiber plate

By introducing a limiting mechanism composed of a limiting plate and a moving ring in the carbon fiber board production device, combining the spring and clamping plate structure, the material offset problem is solved, and the production of carbon fiber board with low deformation is achieved, which improves processing accuracy and stability.

CN223211970UActive Publication Date: 2025-08-12ZHEJIANG PANXIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422188518.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-12
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

Due to the lack of side limiting mechanism during the production process of existing carbon fiber boards, the prepreg fiber material is easily deviated during the traction process, which affects the processing effect and accuracy, and has a large deformation.

Method used

A low-deformation carbon fiber board production device is designed, and the limiting mechanism consisting of a limiting plate and a moving ring is combined with the spring and clamping plate structure. Through threaded holes, guide holes and a bidirectional screw driven by the motor are cooperated with the guide rod to achieve automatic tightening and fixing of the prepreg fiber material to avoid deviation.

Benefits of technology

Effectively reduce the amount of material deformation, improve the forming effect and processing stability of carbon fiber board, ensure the directional stretching of the material during the traction process, and improve the processing accuracy and quality.

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Abstract

The utility model discloses a low-deformation carbon fiber plate production device which comprises a base, a first roll shaft and a second roll shaft are arranged on the base, an anti-deviation mechanism is sleeved on the first roll shaft and comprises a limiting disc and a moving ring, the moving ring is in threaded connection with a limiting screw rod, and the limiting disc is sleeved on the second roll shaft. One end of the first roll shaft is in threaded connection with a first bidirectional lead screw, the other end of the first roll shaft is movably connected with a first guide rod in an inserted mode, and the second roll shaft is connected with a second bidirectional lead screw and a second guide rod. The device is scientific and reasonable in structural design, limiting mechanisms composed of limiting discs and moving rings are arranged on the first roller shaft and the second roller shaft, the positions of the limiting mechanisms can be conveniently adjusted under the action of limiting screws, materials can be prevented from deviating towards the side face during traction through the limiting mechanisms, the deformation amount of the materials is small, and the service life of the materials is prolonged. And the forming effect of the carbon fiber plate is further ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber plate production equipment, in particular to a production device for low-deformation carbon fiber plates. Background Art

[0002] At present, there is a disadvantage in the components processed by carbon fiber plates, that is, the deformation is large when subjected to stress, and the tensile elongation at break can reach more than 5%. Analysis of the reasons shows that the large deformation of carbon fiber plates is mainly due to the fact that the carbon fiber is not fully stretched during the production of carbon fiber plates, causing the carbon fiber to bend in the axial direction. When subjected to tension, the fiber cannot be fully straightened to bear the load, and it needs to go through a tensile deformation stage before it can be fully straightened to bear the load.

[0003] Publication No. CN 213767262 U proposes a production and manufacturing device for low-deformation carbon fiber plates, comprising a mold table, wherein first drafting rollers are provided on both upper and lower sides of the mold table, and second drafting rollers are provided on both left and right sides of the mold table. Bearings are fixedly mounted on the surfaces of both sides of each first drafting roller and each second drafting roller, and each bearing surface has a through hole in the middle position, each through hole has a nut inside, and each nut has a threaded rod inside. During use, due to the lack of a side limiting mechanism, prepreg fiber materials of different sizes may deviate to the side during the pulling process, resulting in the material not being effectively stretched, thereby affecting the processing effect and accuracy of the equipment. To this end, we propose a production device for low-deformation carbon fiber plates. Utility Model Content

[0004] The purpose of the utility model is to provide a production device for low-deformation carbon fiber plates to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production device for low-deformation carbon fiber plates, comprising a base, on which a first roller and a second roller are arranged, an anti-deflection mechanism is sleeved on the first roller, the anti-deflection mechanism comprises a limit plate and a movable ring, a limit screw is threaded on the movable ring, one end of the first roller is threaded with a first bidirectional screw rod, the other end of the first roller is movably connected with a first guide rod, and the second roller is respectively connected to the second bidirectional screw rod and the second guide rod.

[0006] In the above solution, grooves are provided on the sides of the first roller and the second roller, and the grooves are connected to the clamping plates via springs.

[0007] In the above solution, threaded holes and guide holes are correspondingly opened on the first roller and the second roller.

[0008] In the above solution, the end of the first bidirectional screw is connected to the first motor.

[0009] In the above solution, the end of the second bidirectional screw is connected to a second motor.

[0010] In the above solution, the first roller and the second roller are arranged vertically.

[0011] In the above solution, a top cover is detachably provided on the top of the base.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the production device of the low-deformation carbon fiber board has a simple and reasonable structural design and strong practicality. By setting the threaded hole, the guide hole, the first bidirectional screw rod, the first guide rod and the first motor and other structures in combination, the spacing between the two first rollers can be automatically adjusted, so that the prepreg fiber material of the lower layer is tightened and fixed by the two first rollers, thereby ensuring the processing effect. By setting the second bidirectional screw rod, the second guide rod, the second motor and other structures in combination, the prepreg fiber material of the upper layer can be tightened and fixed. With the cooperation of the above-mentioned mechanisms, the prepreg fiber material can be quickly composite-molded. By setting the spring and the clamping plate structure in the groove, the material can be quickly clamped and fixed. It is simple and convenient to use. A limiting mechanism composed of a limiting disk and a movable ring is provided on both the first roller and the second roller. The position of the limiting mechanism can be conveniently adjusted under the action of the limiting screw. The limiting mechanism can prevent the material from deviating to the side during traction, and the material deformation is small, further ensuring the molding effect of the carbon fiber board. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of the utility model.

[0014] Figure 2 It is a structural schematic diagram of the anti-deflection mechanism of the utility model.

[0015] Figure 3 This is a schematic diagram of the internal structure of the groove of the utility model.

[0016] In the figure: 1 base, 11 first roller, 12 limit plate, 13 moving ring, 14 limit screw, 15 groove, 16 spring, 17 clamping plate, 18 threaded hole, 19 guide hole, 2 first bidirectional screw, 21 first guide rod, 22 first motor, 23 second roller, 24 second bidirectional screw, 25 second guide rod, 26 second motor. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-3 The utility model provides a technical solution: a production device for low-deformation carbon fiber plates, comprising a base 1, on which a first roller 11 and a second roller 23 are provided, the first roller 11 is sleeved with an anti-deflection mechanism, the anti-deflection mechanism comprising a limit plate 12 and a movable ring 13, a limit screw 14 being screwed on the movable ring 13, one end of the first roller 11 being screwed with a first bidirectional screw rod 2, the other end of the first roller 11 being movably connected with a first guide rod 21, the second roller 23 being connected with a second bidirectional screw rod 24 and a second guide rod 25 respectively.

[0019] A limiting mechanism consisting of a limiting disk 12 and a movable ring 13 is provided on both the first roller 11 and the second roller 23. The position of the limiting mechanism can be easily adjusted under the action of the limiting screw 14. The limiting mechanism can prevent the material from shifting to the side during traction, further ensuring the molding effect of the carbon fiber plate.

[0020] In the above solution, grooves 15 are formed on the sides of the first roller 11 and the second roller 23 , and the grooves 15 are connected to the clamping plates 17 via springs 16 .

[0021] By arranging the spring 16 and the clamping plate 17 structure in the groove 15, the material can be clamped and fixed quickly, which is simple and convenient to use. The elasticity of the spring 16 makes the two groups of clamping plates 17 approach each other and thus clamp the ends of the material.

[0022] In the above embodiment, threaded holes 18 and guide holes 19 are correspondingly formed on the first roller 11 and the second roller 23. These threaded holes 18 and guide holes 19 on the first roller 11 and the second roller 23 are used in conjunction with the first bidirectional screw rod 2, the first guide rod 21, the second bidirectional screw rod 24, and the second guide rod 25, respectively. The second bidirectional screw rod 24 is threadedly connected to the threaded hole 18 of the second roller 23.

[0023] In the above solution, the end of the first bidirectional screw 2 is connected to the first motor 22. By providing the threaded hole 18, the guide hole 19, the first bidirectional screw 2, the first guide rod 21 and the first motor 22 and other structures for use in conjunction with each other, the spacing between the two first rollers 11 can be automatically adjusted, thereby tightening and fixing the lower layer of prepreg fiber material through the two first rollers 11, ensuring the processing effect and improving the processing stability.

[0024] In the above embodiment, the end of the second bidirectional screw 24 is connected to a second motor 26. By arranging the second bidirectional screw 24, the second guide rod 25, the second motor 26 and other structures in combination, the upper layer of prepreg fiber material can be tightened and fixed, and the prepreg fiber material can be quickly composited and formed with the cooperation of the above mechanisms.

[0025] In the above solution, the first roller 11 and the second roller 23 are arranged vertically.

[0026] In the above solution, a top cover is detachably provided on the top of the base 1. Covering the top of the base 1 during processing can form a protective effect to prevent external impurities from entering the inner cavity of the base 1 and causing contamination, thereby effectively improving the processing quality.

[0027] Working principle:

[0028] When this low-deformation carbon fiber board production device is used, the two ends of the lower layer of prepreg fiber material are correspondingly clamped in the grooves 15 on the side of the first roller 11, and the elasticity of the spring 16 makes the two sets of clamping plates 17 approach each other to clamp the ends of the material. Then, the first motor 22 is started to drive the first bidirectional screw 2 to rotate, and the spacing between the two first rollers 11 is adjusted under its action. The material is tensioned by the cooperation of the two first rollers 11. Then, the two ends of the upper layer of prepreg fiber material are correspondingly clamped in the grooves 15 on the side of the second roller 23, and the above positioning process is repeated. The second motor 26 is started to adjust the spacing between the two second rollers 23 to tension the material so that the material can be effectively stretched. Under the action of the limiting screw 14, the position of the limiting mechanism can be conveniently adjusted so that the limiting plate 12 is correspondingly abutted against the side of the material from the outside. The limiting mechanism can prevent the material from deviating to the side during traction, thereby further ensuring the molding effect of the carbon fiber board.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production device for low-deformation carbon fiber plates, comprising a base (1), characterized in that: The base (1) is provided with a first roller (11) and a second roller (23), the first roller (11) is sleeved with an anti-deflection mechanism, the anti-deflection mechanism comprising a limit plate (12) and a movable ring (13), the movable ring (13) being screwed with a limit screw (14), one end of the first roller (11) being screwed with a first bidirectional screw (2), the other end of the first roller (11) being movably connected with a first guide rod (21), and the second roller (23) being respectively connected with a second bidirectional screw rod (24) and a second guide rod (25).

2. The low-deformation carbon fiber board production device according to claim 1, characterized in that: Grooves (15) are provided on the side surfaces of the first roller (11) and the second roller (23), and the grooves (15) are connected to the clamping plate (17) via springs (16).

3. The low-deformation carbon fiber board production device according to claim 1, characterized in that: The first roller (11) and the second roller (23) are both provided with threaded holes (18) and guide holes (19) respectively.

4. The low-deformation carbon fiber board production device according to claim 1, characterized in that: The end of the first bidirectional screw rod (2) is connected to a first motor (22).

5. The low-deformation carbon fiber board production device according to claim 1, characterized in that: The end of the second bidirectional screw rod (24) is connected to a second motor (26).

6. The low-deformation carbon fiber board production device according to claim 1, characterized in that: The first roller (11) and the second roller (23) are arranged vertically.

7. The low-deformation carbon fiber board production device according to claim 1, characterized in that: The top of the base (1) is detachably provided with a top cover.

Citation Information

Patent Citations

  • Production and manufacturing device for low-deformation carbon fiber plate

    CN213767262U