Intelligent integrated dust-free ton bag unpacking and feeding device

Abstract

The utility model discloses an intelligent integrated dust-free ton bag unpacking and feeding device which comprises a cabinet body, a ton bag carrying mechanism is arranged at the top of the cabinet body, a bag opening and fixing mechanism is arranged at the bottom of the cabinet body, and a dust removal and recovery mechanism is arranged in the cabinet body. The dedusting and recycling mechanism comprises a fan, a cloth bag, an air storage bag, a pulse electromagnetic valve, an air blowing pipe and an inclined plate, the fan is fixed at the bottom of the cabinet body, the cloth bag is arranged below the fan, the top of the cloth bag is open, the bottom of the cloth bag is closed, the air blowing pipe is arranged at the top of the cloth bag, an air blowing nozzle is arranged on the air blowing pipe, and the air blowing nozzle is connected with the air storage bag. The air blowing nozzle is used for blowing air into the cloth bag, the air storage bag is communicated with the air blowing pipe, and the pulse electromagnetic valve is used for controlling on-off of the air blowing pipe. According to the intelligent integrated dust-free ton bag unpacking and feeding device, active dust removal is carried out during discharging, and generated raw material dust is recycled.

Description

Technical Field

[0001] The utility model relates to an intelligent integrated dust-free ton bag unpacking and loading device. Background Art

[0002] Currently, during the production of mortar used in the construction industry, powder raw materials are stored in ton bags. During production, these bags need to be opened and the powder raw materials are fed into the next-level equipment. During the bag opening process, the falling powder generates a large amount of dust. While existing bag opening stations have enhanced sealing, this passive dust removal method is not ideal, still generating a large amount of dust and resulting in material waste. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an intelligent integrated dust-free ton bag unpacking and loading device, which actively removes dust during unloading and recycles the generated raw material dust.

[0004] In order to solve the above technical problems, the technical solution of the utility model is:

[0005] An intelligent integrated dust-free ton bag unpacking and loading device, comprising a cabinet, a ton bag handling mechanism provided on the top of the cabinet, a bag opening and fixing mechanism provided on the bottom of the cabinet, and a dust removal and recovery mechanism provided inside the cabinet;

[0006] The dust collection and recovery mechanism includes a dust collection compartment, the bottom opening of the dust collection compartment is located on the side of the bag opening and fixing mechanism, and a fan, a cloth bag, an air storage bag, a pulse solenoid valve and a blowing pipe are arranged in the dust collection compartment. An inclined plate is provided at the bottom opening of the dust collection compartment, the fan is fixed to the bottom of the cabinet, the cloth bag is arranged below the fan, the top of the cloth bag is open, the bottom of the cloth bag is closed, the blowing pipe is arranged on the top of the cloth bag, and a blowing nozzle is provided on the blowing pipe, the blowing nozzle is used to blow air into the cloth bag, the air storage bag is connected to the blowing pipe, the pulse solenoid valve is used to control the on and off of the blowing pipe, the inclined plate is arranged at the bottom of the cloth bag and on the side of the bag opening and fixing mechanism, and a discharge port is provided at the bottom of the cabinet, and the inclined plate is located above the discharge port.

[0007] Furthermore, the ton bag handling mechanism includes an electric hoist and a guide rail, the electric hoist slides on the guide rail, and the electric hoist is used to lift and move the ton bag.

[0008] Furthermore, the bag opening and fixing mechanism includes a movable pressure plate, a bag opening cylinder and a discharge pipe, the discharge pipe is located above the discharge port, the movable pressure plate is located above the discharge pipe, and the bag opening cylinder drives the movable pressure plate to move up and down.

[0009] Furthermore, it also includes a bag-beating mechanism, which includes a shell, a bag-beating cylinder and a bag-beating plate. The bag-beating cylinder is fixed in the shell, the bag-beating cylinder is connected to the bag-beating plate, and the bag-beating plate is hinged to the shell.

[0010] Adopting the above technical solution, the utility model uses a ton bag handling mechanism to transport the ton bag to a bag opening and fixing mechanism, where the bag opening is clamped and fixed, facilitating unloading. Simultaneously with unloading, the dust collection mechanism actively removes dust and then recovers the adsorbed dust, thus meeting dust removal requirements while also fully recycling raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a front view of the intelligent integrated dust-free tote bag unpacking and loading device of the utility model;

[0012] Figure 2 for Figure 1 Schematic diagram of the bottom structure;

[0013] Figure 3 This is a schematic diagram of the structure inside the cabinet of the present invention;

[0014] Figure 4 This is a schematic structural diagram of the bag opening and fixing mechanism and the bag patting mechanism of the present invention;

[0015] Figure 5 This is a structural diagram of the ton bag handling mechanism of the utility model;

[0016] Figure 6 This is a schematic structural diagram of the dust removal compartment of the present invention;

[0017] Figure 7 This is a schematic structural diagram of the dust removal and recovery mechanism of the present utility model;

[0018] Figure 8 This is a structural diagram of the ton bag of the present utility model. DETAILED DESCRIPTION

[0019] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments in conjunction with the accompanying drawings.

[0020] like Figures 1 to 3As shown, this embodiment provides an intelligent integrated dust-free ton bag unpacking and loading device, which includes a cabinet 1, a ton bag handling mechanism 2 is provided on the top of the cabinet 1, a bag opening and fixing mechanism 3 is provided at the bottom of the cabinet 1, and a dust removal and recovery mechanism 4 is provided in the cabinet 1. The ton bag handling mechanism 2 lifts the ton bag and transports it to the bag opening and fixing mechanism 3, which clamps and fixes the bag opening of the ton bag, and then opens the tether of the bag opening to start unloading. At the same time, the dust removal and recovery mechanism 4 starts to absorb the dust generated during the unloading process for dust removal and recovery. After a period of time, the dust adsorbed on the dust removal and recovery mechanism 4 falls back to the discharge port 11 of the cabinet 1 and enters the next level of equipment to realize the recovery of raw materials.

[0021] like Figure 6 、 7 As shown, the dust collection and recovery mechanism 4 of this embodiment includes a dust collection compartment 40, the bottom opening of the dust collection compartment 40 is located on the side of the bag opening and fixing mechanism 3, and a fan 41, a cloth bag 42, an air storage bag 43, a pulse electromagnetic valve 44 and an air blowing pipe 45 are provided in the dust collection compartment 40. An inclined plate 46 is provided at the bottom opening of the dust collection compartment 40, the fan 41 is fixed to the bottom of the cabinet 1, the cloth bag 42 is provided below the fan 41, the top opening of the cloth bag 42 is opened, and the cloth bag The bottom of the bag 42 is closed, and an air blowing pipe 45 is provided at the top of the bag 42. The air blowing pipe 45 is provided with an air blowing nozzle 47 for blowing air into the bag 42. The air storage bag 43 is connected to the air blowing pipe 45. The pulse solenoid valve 44 is used to control the on and off of the air blowing pipe 45. The inclined plate 46 is provided at the bottom of the bag 42 and is located on the side of the bag opening and fixing mechanism 3. The bottom of the cabinet 1 is provided with a discharge port 11, and the inclined plate 46 is located above the discharge port 11. The dust collection mechanism 4 of this embodiment adopts pulse dust removal technology. When unloading, the fan 41 is first turned on to suction air. The dust raised by unloading is adsorbed on the outer wall of the bag 42. When the dust adsorbed on the outer wall of the bag 42 reaches a certain amount, the fan 41 is turned off. Then, the pulse solenoid valve 44 is started to control the blowing nozzle 47 to blow pulse gas into the bag 42, thereby knocking off the dust adsorbed on the outer wall of the bag 42. The falling dust slides down along the inclined plate 46 to the discharge port 11, and then enters the next level of equipment.

[0022] like Figure 5 As shown, the ton bag handling mechanism 2 of this embodiment includes an electric hoist 21 and a guide rail 22. The electric hoist 21 slides on the guide rail 22 and is used to lift and move the ton bag. During loading, the electric hoist 21 moves along the guide rail 22 to the top of the ton bag. The electric hoist 21 then lowers the hook to lift the ton bag, then moves it to the top of the bag opening and fixing mechanism 3. The electric hoist 21 then drops the ton bag to the bag opening and fixing mechanism 3 for opening and fixing.

[0023] like Figure 4As shown, the bag opening and fixing mechanism 3 of this embodiment includes a movable pressure plate 31, a bag opening cylinder 32 and a discharge pipe 33. The discharge pipe 33 is located above the discharge port 11, and the movable pressure plate 31 is located above the discharge pipe 33. The bag opening cylinder 32 drives the movable pressure plate 31 to move up and press down. After the ton bag is transported to the top of the bag opening and fixing mechanism 3, the bag opening cylinder 32 lifts the movable pressure plate 31. At this time, there is a gap between the movable pressure plate 31 and the discharge pipe 33. The ton bag is then dropped into the movable pressure plate 31, and the bag opening part below the ton bag rope is unfolded below the movable pressure plate 31. Then the bag opening cylinder 32 drives the movable pressure plate 31 to press down, as shown in FIG. Figure 8 As shown, the bag opening 6 is unfolded and pressed between the movable pressing plate 31 and the discharge pipe 33, and finally the tether 7 is pulled out and the cabinet door 12 of the cabinet body 1 is closed to start unloading.

[0024] like Figure 4 As shown, the intelligent integrated dust-free ton bag unpacking and loading device of this embodiment also includes a bag-beating mechanism 5, which includes a housing 51, a bag-beating cylinder 52, and a bag-beating plate 53. The bag-beating cylinder 52 is fixed within the housing 51 and connected to the bag-beating plate 53, which is hinged to the housing 51. To prevent residual raw materials in the ton bag, the bag-beating cylinder 52 is activated to extend and retract during unloading, driving the bag-beating plate 53 to perform a reciprocating beating motion against the ton bag, beating all the raw materials in the ton bag into the discharge pipe 33.

[0025] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An intelligent integrated dust-free ton bag unpacking and loading device, characterized by: It comprises a cabinet (1), a ton bag transport mechanism (2) is provided on the top of the cabinet (1), a bag opening and fixing mechanism (3) is provided on the bottom of the cabinet (1), and a dust removal and recovery mechanism (4) is provided inside the cabinet (1); The dust collection mechanism (4) comprises a dust collection compartment (40), the bottom opening of the dust collection compartment (40) is located on the side of the bag opening and fixing mechanism (3), a fan (41), a cloth bag (42), an air storage bag (43), a pulse electromagnetic valve (44) and an air blowing pipe (45) are arranged in the dust collection compartment (40), an inclined plate (46) is arranged at the bottom opening of the dust collection compartment (40), the fan (41) is fixed to the bottom of the cabinet (1), the cloth bag (42) is arranged below the fan (41), the top of the cloth bag (42) is open, and the cloth bag (42) The bottom of the bag (42) is closed, the air blowing pipe (45) is arranged at the top of the bag (42), the air blowing pipe (45) is provided with an air blowing nozzle (47), the air blowing nozzle (47) is used to blow air into the bag (42), the air storage bag (43) is connected to the air blowing pipe (45), the pulse solenoid valve (44) is used to control the on and off of the air blowing pipe (45), the inclined plate (46) is arranged at the bottom of the bag (42) and is located on the side of the bag opening and fixing mechanism (3), the bottom of the cabinet (1) is provided with a discharge port (11), and the inclined plate (46) is located above the discharge port (11).

2. The intelligent integrated dust-free ton bag unpacking and loading device according to claim 1 is characterized by: The ton bag transport mechanism (2) comprises an electric hoist (21) and a guide rail (22). The electric hoist (21) slides on the guide rail (22). The electric hoist (21) is used to lift and move the ton bag.

3. The intelligent integrated dust-free ton bag unpacking and loading device according to claim 1 is characterized by: The bag opening and fixing mechanism (3) comprises a movable pressing plate (31), a bag opening cylinder (32) and a discharge pipe (33), wherein the discharge pipe (33) is located above the discharge port (11), the movable pressing plate (31) is located above the discharge pipe (33), and the bag opening cylinder (32) drives the movable pressing plate (31) to move upward and downward.

4. The intelligent integrated dust-free ton bag unpacking and loading device according to claim 1 is characterized by: The invention also includes a bag-beating mechanism (5), which includes a housing (51), a bag-beating cylinder (52) and a bag-beating plate (53). The bag-beating cylinder (52) is fixed in the housing (51), the bag-beating cylinder (52) is connected to the bag-beating plate (53), and the bag-beating plate (53) is hinged to the housing (51).

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