Spring feeding work station of circuit breaker shell assembling equipment

Abstract

The utility model provides a breaker shell assembly equipment's spring loading station, including vibrating disk, vertical support beam, vibrating disk top is provided with feed inlet, vibrating disk inner surface is provided with spiral rising track, the tail end of spiral rising track is connected with output track, and the output track is connected with the vertical support beam. The output rail is connected with a spring feeding disc through a spring conveying hose, the spring feeding disc is connected with a feeding telescopic rod, an up-down adjusting telescopic rod is arranged below the up-down adjusting sliding frame, and an up-down adjusting air cylinder is connected below the up-down adjusting telescopic rod. The height positions of the spring feeding disc and the installation pressing ejector pin can be flexibly adjusted through the up-down adjusting air cylinder and the telescopic rod according to different specifications and assembly requirements of circuit breaker shells, various production requirements are met, through the automatic spring feeding and installation process, the manual operation time is greatly shortened, the labor intensity is greatly reduced, and the production efficiency is improved. And the spring can be quickly and accurately assembled, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of spring loading, in particular to a spring loading station of circuit breaker housing assembly equipment. Background Art

[0002] The assembly of circuit breaker housings is a crucial step in the production process. Traditional manual assembly is inefficient and prone to human error, impacting product quality and stability. The spring is a key component in this process.

[0003] A spring feeding device proposed in Chinese utility model patent application No. CN202223205139.9 includes a frame, a transverse feeding device and a longitudinal feeding device. The transverse feeding device is installed on the frame, and the longitudinal feeding device is installed above the transverse feeding device and the two are connected to each other. The longitudinal feeding device includes a shell, a pressing and blocking mechanism and a discharge mechanism. The shell has a longitudinal channel arranged along the height direction of the frame. The pressing and blocking mechanism and the discharge mechanism are installed on the frame. The pressing and blocking mechanism is located above the discharge mechanism. The output end of the pressing and blocking mechanism can press the spring in the longitudinal channel to suspend the downward movement of the stacked springs in the longitudinal channel. The output end of the discharge mechanism is telescopically arranged. The spring at the lowest end falls to the transverse feeding device by retracting the discharge mechanism. The transverse feeding device is used to transport the fallen independent springs laterally.

[0004] However, there are some shortcomings in the use of existing spring loading and still need to be improved. In the existing technology, the loading and installation of springs mainly rely on manual operation, which is not only slow but also labor-intensive, making it difficult to improve production efficiency and unable to meet the needs of large-scale production.

[0005] When assembling springs manually, due to the influence of human factors such as fatigue and lack of concentration, it is easy for the spring installation position to be inaccurate and inconsistent, thus affecting the assembly quality and performance of the product.

[0006] Existing assembly equipment is difficult to quickly adjust to different circuit breaker housing specifications and assembly requirements, lacking flexibility and limiting its application in the production of various products. Therefore, we have made improvements to this problem and proposed a spring loading station for circuit breaker housing assembly equipment. Utility Model Content

[0007] The purpose of this utility model is to address the problems raised by the current background technology. In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions: a spring loading station of a circuit breaker housing assembly equipment, comprising a vibrating plate and a vertical support beam, wherein a feed port is provided above the vibrating plate, an inner surface of the vibrating plate is provided with a spiral ascending track, the end of the spiral ascending track is connected with an output track, the output track is connected to the spring loading disc through a spring conveying hose, the spring loading disc is connected to the loading telescopic rod, the loading telescopic rod is connected to the spring loading cylinder, a track is provided on the vertical support beam, the track is slidably connected to the up and down adjusting sliding frame, an up and down adjusting telescopic rod is provided below the up and down adjusting sliding frame, an up and down adjusting telescopic rod is connected below the up and down adjusting telescopic rod, a spring loading installation pressing ejector pin is provided at the end of the up and down adjusting sliding frame, the spring loading installation pressing ejector pin penetrates into the interior of the ejector stabilizing sleeve, the spring loading installation pressing ejector pin is connected to the spring installation pressing telescopic rod, and the spring installation pressing telescopic rod is connected to the spring installation pressing cylinder.

[0008] As a preferred technical solution of the present invention, an electromagnetic vibrator is provided below the vibration disk, a base is provided on the outer surface of the electromagnetic vibrator, and a fixing bracket is provided below the base.

[0009] As a preferred technical solution of the present invention, the spring-mounted pressing cylinder is fixed on an L-shaped fixing frame, and the L-shaped fixing frame is fixed on a vertical support beam.

[0010] As a preferred technical solution of the present invention, an elliptical bolt fixing hole is provided at the bottom of the vertical support beam.

[0011] As a preferred technical solution of the present invention, the spring feeding disc, the feeding telescopic rod and the spring feeding cylinder are arranged on an up and down adjustment sliding frame.

[0012] As a preferred technical solution of the present invention, the up-and-down adjusting telescopic rod and the up-and-down adjusting cylinder are both arranged on the front side of the vertical support beam.

[0013] As a preferred technical solution of the present invention, a trapezoidal plate is provided on the rear side of the vertical support beam.

[0014] As a preferred technical solution of the present invention, the ejector pin stabilizing sleeve is fixed on an L-shaped fixing frame.

[0015] Compared with existing technologies, the present invention offers the following advantages: The automated spring loading and installation process significantly reduces manual operation time and labor intensity, enabling rapid and accurate spring assembly and improving production efficiency. Precise position adjustment and pressing mechanisms ensure the spring is accurately installed in the circuit breaker housing, improving product assembly quality and consistency.

[0016] The equipment can be securely fixed to the workbench through the elliptical bolt fixing holes at the bottom of the vertical support beam, reducing the shaking and displacement of the equipment during operation and ensuring operational stability. At the same time, the spring loading and installation pressing ejector pins are inserted into the ejector pin stabilizing sleeve, and the rational fixation of each component further improves the stability of the equipment. The up and down adjustment cylinder and telescopic rod can flexibly adjust the height position of the spring loading disc and the installation pressing ejector pin according to different circuit breaker housing specifications and assembly requirements to meet various production needs. The various components of the workstation are rationally laid out, compactly structured, and occupy little space, making them easy to arrange and operate on the production line. The vibration plate feeding and cylinder drive structure make the equipment reliable and have a low failure rate, reducing downtime and maintenance costs in production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the structure provided by the utility model;

[0018] Figure 2 A schematic diagram of the local structure provided by the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the up and down adjustment sliding frame provided by the utility model;

[0020] Figure 4 A schematic diagram of the vertical support beam structure provided by the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the feeding telescopic rod provided by the utility model;

[0022] Figure 6 This is a schematic diagram of the top structure provided by the utility model.

[0023] Indicated in the figure:

[0024] 1. Vibrating plate; 101. Feeding port; 2. Spiral rising track; 3. Output track; 4. Electromagnetic vibrator; 5. Spring conveying hose; 6. Fixed bracket; 7. Base; 8. Spring feeding disc; 9. Feeding telescopic rod; 10. Spring feeding cylinder; 11. Vertical support beam; 1101. Elliptical bolt fixing hole; 1102. Trapezoidal plate; 12. Track; 13. Up and down adjustment sliding frame; 14. Up and down adjustment telescopic rod; 15. Up and down adjustment cylinder; 16. Spring feeding installation pressing ejector; 17. Ejector stabilizing sleeve; 18. Spring installation pressing telescopic rod; 19. Spring installation pressing cylinder; 20. L-shaped fixing frame. DETAILED DESCRIPTION

[0025] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0026] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other. It should be noted that similar numbers and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0027] Example 1: Please refer to Figures 1-6A spring loading station for circuit breaker housing assembly equipment includes a vibration plate 1 and a vertical support beam 11. A feed port 101 is provided above the vibration plate 1. A spiral ascending track 2 is provided on the inner surface of the vibration plate 1. The end of the spiral ascending track 2 is connected to an output track 3. The output track 3 is connected to a spring loading disc 8 through a spring delivery hose 5. The spring loading disc 8 is connected to a loading telescopic rod 9. The loading telescopic rod 9 is connected to a spring loading cylinder 10. A track 12 is provided on the vertical support beam 11. The track 12 It is slidably connected with the up and down adjusting sliding frame 13, and an up and down adjusting telescopic rod 14 is provided below the up and down adjusting sliding frame 13. An up and down adjusting cylinder 15 is connected below the up and down adjusting telescopic rod 14. A spring loading and pressing ejector pin 16 is provided at the end of the up and down adjusting sliding frame 13. The spring loading and pressing ejector pin 16 is inserted into the interior of the ejector stabilizing sleeve 17. The spring loading and pressing ejector pin 16 is connected to the spring installation pressing telescopic rod 18, and the spring installation pressing telescopic rod 18 is connected to the spring installation pressing cylinder 19.

[0028] An electromagnetic vibrator 4 is provided below the vibration plate 1, a base 7 is provided on the outer surface of the electromagnetic vibrator 4, and a fixing bracket 6 is provided below the base 7. The spring-mounted pressing cylinder 19 is fixed on an L-shaped fixing bracket 20, and the L-shaped fixing bracket 20 is fixed on the vertical support beam 11.

[0029] The bottom of the vertical support beam 11 is provided with an elliptical bolt fixing hole 1101. The spring loading disc 8, loading telescopic rod 9, and spring loading cylinder 10 are mounted on the vertical adjustment slide 13. The vertical adjustment telescopic rod 14 and the vertical adjustment cylinder 15 are both mounted on the front side of the vertical support beam 11. The rear side of the vertical support beam 11 is provided with a trapezoidal plate 1102.

[0030] The ejector pin stabilizing sleeve 17 is fixed on the L-shaped fixing frame 20. The working principle of the spring loading station of the circuit breaker housing assembly equipment is as follows: Loading preparation: the spring to be assembled is placed in the feeding port 101 of the vibration plate 1.

[0031] Spring conveying: The electromagnetic vibrator 4 below the vibrating plate 1 generates vibrations, causing the spring to move upward along the spiral ascending track 2 on the inner surface of the vibrating plate 1. After reaching the end of the spiral ascending track 2, the spring enters the output track 3. The spring in the output track 3 enters the spring feeding disc 8 through the spring conveying hose 5.

[0032] Position adjustment: The up and down adjustment cylinder 15 pushes the up and down adjustment sliding frame 13 through the up and down adjustment telescopic rod 14, so that it slides up and down on the track 12 of the vertical support beam 11, thereby adjusting the height position of the spring loading installation pressing pin 16.

[0033] Spring installation: The spring loading cylinder 10 pushes the spring loading disc 8 via the loading telescopic rod 9 to move the spring to the appropriate position. The spring installation pressing cylinder 19 pushes the spring loading and installation pressing ejector 16 via the spring installation pressing telescopic rod 18, causing it to extend from the ejector stabilizing sleeve 17, and press the spring into the circuit breaker housing.

[0034] Elliptical bolt holes 1101 at the bottom of vertical support beam 11 are used to secure the entire device to a workbench, ensuring stability during operation. The spring-mounted press cylinder 19 is fixed to an L-shaped mounting bracket 20, which is fixed to vertical support beam 11 and provides support for the spring-mounted press pin.

[0035] The ejector pin stabilizing sleeve 17 is fixed to the L-shaped mounting bracket 20 to ensure the stability of the spring loading and installation ejector pin 16 during operation. The vertical adjustment telescopic rod 14 and the vertical adjustment cylinder 15 are located on the front side of the vertical support beam 11 for easy operation and control. The trapezoidal plate 1102 on the rear side of the vertical support beam 11 enhances structural stability.

[0036] Example 2: A spring loading station of a circuit breaker housing assembly device, which assembles the springs of the circuit breaker housing and pours a large number of springs from the feed port 101 above the vibration disk 1. The vibration disk 1 has a diameter of 300 mm and a height of 150 mm. The electromagnetic vibrator 4 below it vibrates at a frequency of 50 Hz, with a power of 200 W and an amplitude of 2 mm. The electromagnetic vibrator 4 is fixedly installed by a base 7 on the outer surface that is 400 mm long, 300 mm wide, and 50 mm high and a fixed bracket 6 below that is 100 mm high. Under the action of the electromagnetic vibrator 4, the spring moves upward along the spiral ascending track 2 with a pitch of 10 mm on the inner surface of the vibration disk 1 and a track 12 with a width of 8 mm. After reaching the end of the spiral ascending track 2, it enters the output track 3 with a length of 200 mm and a width of 8 mm.

[0037] The springs in the output track 3 are fed through a spring delivery hose 5 with an inner diameter of 6mm, an outer diameter of 8mm, and a length of 500mm to a spring loading disc 8 with a diameter of 100mm and a thickness of 20mm. This disc 8 is connected to a spring loading cylinder 10 with a working pressure of 0.6MPa and a cylinder diameter of 32mm via a loading telescopic rod 9 with a stroke of 50mm and a diameter of 10mm. This spring loading cylinder 10 is mounted on a vertical adjustment carriage 13. The vertical adjustment carriage 13 slides up and down along a track 12 with a length of 800mm and a width of 20mm on a vertical support beam 11. Below the vertical adjustment carriage 13, a vertical adjustment telescopic rod 14 with a stroke of 200mm and a diameter of 16mm is attached to a vertical adjustment cylinder 15 with a working pressure of 0.6MPa and a cylinder diameter of 50mm. Both components are located in front of the vertical support beam 11.

[0038] Once the spring is properly positioned, the 20mm diameter spring installation and pressing cylinder 19, operating at 0.6 MPa, is activated. This cylinder, via the 8mm diameter, 30mm stroke telescopic rod 18, pushes the 5mm diameter, 50mm long spring loading and installation pressing pin 16. This pin extends from the 6mm inner diameter, 10mm outer diameter, 30mm long pin stabilizing sleeve 17, pressing the spring into the circuit breaker housing.

[0039] The ejector pin stabilizing sleeve 17 is fixed to an L-shaped bracket 20. The L-shaped bracket 20 has a long side length of 200 mm, a short side length of 100 mm, and a thickness of 10 mm. It is fixed to the vertical support beam 11. The vertical support beam 11 is 1000 mm long, 50 mm wide, and 30 mm thick. Its bottom is equipped with an elliptical bolt fixing hole 1101 with a major axis of 20 mm and a minor axis of 10 mm, which is used to secure the entire device to the workbench. A trapezoidal plate 1102 is installed on the rear side of the vertical support beam 11 to enhance the stability of the structure.

[0040] The specific work flow of the spring loading station of the circuit breaker housing assembly equipment:

[0041] Preparation: Place the spring to be assembled into the feed port 101 of the vibrating plate 1. Fix the entire device to the workbench through the oval bolt fixing holes 1101 at the bottom of the vertical support beam 11 to ensure its stability.

[0042] Spring conveying: The electromagnetic vibrator 4 under the vibration plate 1 is activated and fixed by the base 7 and the fixing bracket 6 to generate vibration. The vibration causes the spring to move upward along the spiral ascending track 2 on the inner surface of the vibration plate 1.

[0043] After the spring reaches the end of the spiral ascending track 2, it enters the output track 3. The spring in the output track 3 is transported to the spring feeding disc 8 through the spring delivery hose 5.

[0044] Spring Position Adjustment: The vertical adjustment cylinder 15 is activated, and the vertical adjustment slide 13 is pushed up and down on the track 12 of the vertical support beam 11 via the vertical adjustment telescopic rod 14, thereby adjusting the height position of the spring loading disc 8. The spring loading cylinder 10 pushes the spring loading disc 8 via the loading telescopic rod 9, accurately delivering the spring to the installation position.

[0045] Spring Installation: When the spring reaches the installation position, spring installation pressing cylinder 19 is activated. This cylinder 19 pushes the spring loading and installation pressing ejector pin 16 through the spring installation pressing telescopic rod 18, causing it to extend from the ejector pin stabilizing sleeve 17. The spring loading and installation pressing ejector pin 16 presses the spring into the circuit breaker housing, completing the spring assembly.

[0046] Repeat operation: After completing one spring installation, all components return to their initial positions and prepare for the next spring loading and installation operation. This cycle is repeated to complete the spring assembly work of the circuit breaker housing.

[0047] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or replacement of the present invention; and all technical solutions and improvements that do not depart from the spirit and scope of the utility model are included in the scope of the claims of the present invention.

Claims

1. A spring loading station for circuit breaker housing assembly equipment, comprising a vibration plate (1) and a vertical support beam (11), wherein a feed port (101) is provided above the vibration plate (1), characterized in that: The inner surface of the vibration plate (1) is provided with a spiral ascending track (2), the end of the spiral ascending track (2) is connected to an output track (3), the output track (3) is connected to a spring feeding disc (8) through a spring conveying hose (5), the spring feeding disc (8) is connected to a feeding telescopic rod (9), the feeding telescopic rod (9) is connected to a spring feeding cylinder (10), a track (12) is provided on the vertical support beam (11), the track (12) is connected to an up and down adjustment sliding frame (13) in a sliding manner, and the up and down adjustment An up-and-down adjusting telescopic rod (14) is provided below the section sliding frame (13), an up-and-down adjusting cylinder (15) is connected below the up-and-down adjusting telescopic rod (14), a spring loading and mounting pressing ejector pin (16) is provided at the end of the up-and-down adjusting sliding frame (13), the spring loading and mounting pressing ejector pin (16) is inserted into the interior of the ejector stabilizing sleeve (17), the spring loading and mounting pressing ejector pin (16) is connected to the spring mounting pressing telescopic rod (18), and the spring mounting pressing telescopic rod (18) is connected to the spring mounting pressing cylinder (19).

2. The spring loading station of the circuit breaker housing assembly equipment according to claim 1, characterized in that: An electromagnetic vibrator (4) is provided below the vibration plate (1), a base (7) is provided on the outer surface of the electromagnetic vibrator (4), and a fixing bracket (6) is provided below the base (7).

3. The spring loading station of the circuit breaker housing assembly equipment according to claim 1, characterized in that: The spring-mounted pressing cylinder (19) is fixed on an L-shaped fixing frame (20), and the L-shaped fixing frame (20) is fixed on a vertical support beam (11).

4. The spring loading station of the circuit breaker housing assembly equipment according to claim 3, characterized in that: An elliptical bolt fixing hole (1101) is provided at the bottom of the vertical support beam (11).

5. The spring loading station of the circuit breaker housing assembly equipment according to claim 1, characterized in that: The spring loading disc (8), the loading telescopic rod (9) and the spring loading cylinder (10) are arranged on an up and down adjusting sliding frame (13).

6. The spring loading station of the circuit breaker housing assembly equipment according to claim 1, characterized in that: The up-and-down adjustment telescopic rod (14) and the up-and-down adjustment cylinder (15) are both arranged on the front side of the vertical support beam (11).

7. The spring loading station of the circuit breaker housing assembly equipment according to claim 6, characterized in that: A trapezoidal plate (1102) is provided on the rear side of the vertical support beam (11).

8. The spring loading station of the circuit breaker housing assembly equipment according to claim 1, characterized in that: The ejector pin stabilizing sleeve (17) is fixed on an L-shaped fixing frame (20).

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