Integrated belt winding device of belt conveyor

By designing the integrated tape conveyor belt conveyor device for rotary lifting assembly and roller pulling assembly, the problems of single functions and high failure rate in the prior art are solved, and multi-angle adjustment and safe and reliable tape tape reel operation are achieved.

CN223213454UActive Publication Date: 2025-08-12INNER MONGOLIA V V ENERGY CO LTD
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Patent Information

Application Number
CN202422601704.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-12
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing tape conveyor belt conveyor has a single function, is difficult to adjust from multiple angles, has a high failure rate, and there are safety hazards in lifting operations.

Method used

An integrated tape conveyor belt conveyor device including a rotary lifting assembly and a roller pulling belt assembly is designed to achieve multi-angle adjustment and lifting by a hydraulic motor driving the belt reel, and to provide additional power to the roller pulling belt assembly to simplify the operation process.

Benefits of technology

Multi-angle adjustment and lifting of tape and reel are realized, which improves the safety and efficiency of operation, reduces the failure rate, and avoids safety hazards in lifting operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated belt winding device of a belt conveyor, which comprises a flat car and a frame which are sequentially arranged along the horizontal direction, a rotary lifting component is mounted on the flat car, a belt winding drum is rotatably connected onto the rotary lifting component, a belt pressing component is mounted on the belt winding drum, and the belt pressing component is connected with the belt winding drum. The belt winding drum is in transmission connection with a first hydraulic motor, and a double-roller belt drawing assembly is installed on the machine frame and used for drawing a rubber belt of the rubber belt conveyor. The belt winding machine has the advantages that the structure is simple, the rotary lifting assembly and the double-roller belt drawing assembly are designed, the rotary lifting assembly can achieve multi-angle adjustment and lifting of the belt winding drum, use is fast and convenient, the double-roller belt drawing assembly provides extra power for belt winding operation, the belt winding operation is more stable and efficient, the failure rate is low, and the belt winding machine is suitable for popularization and application. Meanwhile, the device is designed on a flat car, transportation can be achieved without hoisting, and safety and reliability are achieved.
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Description

Technical field:

[0001] The utility model relates to the technical field of belt conveyor belt winding equipment, in particular to an integrated belt winding device for a belt conveyor. Background technology:

[0002] When recycling the tape of the belt conveyor in the transport tunnel of the fully-mechanized mining working face of a coal mine, a simple tape reel is needed to recycle the tape. However, the tape reel in the existing technology has a single function and is difficult to meet actual needs. For example, after the tape is rolled up, it needs to be pulled to a flatbed truck with a lifting chain. There are many processes and there are great safety hazards. Secondly, the existing tape reel is difficult to adjust at multiple angles, so it is difficult to meet the needs of recycling the tape of the belt conveyor in the tunnel with a large inclination angle. Finally, the tape reel in the existing technology only reels the tape by rotating the drum, and the power of the drum comes from a high-power electric motor, which is prone to malfunction due to excessive power. Utility model content:

[0003] The purpose of the utility model is to provide an integrated belt winding device for a belt conveyor, so as to solve the technical problems in the prior art of single belt winding machine function, poor angle adjustment function and high failure rate.

[0004] The content of the utility model: An integrated belt winding device for a belt conveyor, which includes a flatbed truck and a frame arranged in sequence along the horizontal direction, a rotary lifting assembly installed on the flatbed truck, a belt winding drum rotatably connected to the rotary lifting assembly, a belt pressing assembly installed on the belt winding drum, the belt pressing assembly is used to fix the belt of the belt conveyor on the belt winding drum, the belt winding drum is connected to the first hydraulic motor in transmission, a pair of roller belt drawing assembly is installed on the frame, and the pair of roller belt drawing assembly is used to draw the belt of the belt conveyor.

[0005] Furthermore, the rotary lifting assembly includes a base column, which is rotatably connected to the flatbed truck, a lifting rod is hinged at the top of the base column, the belt drum is rotatably connected to the end of the lifting rod, a first hydraulic cylinder is hinged on the base column, the piston rod of the first hydraulic cylinder is hinged to the slider, and the slider is slidably connected to the lifting rod.

[0006] Furthermore, a turbine is coaxially connected to the base column, the turbine is engaged with the worm shaft, the worm shaft is rotatably connected to the mounting seat, the mounting seat is fixedly mounted on the flatbed truck, a threaded hole is opened on the mounting seat, a locking pin is screwed into the threaded hole, and the locking pin is used to brake the worm shaft.

[0007] Furthermore, the belt pressing assembly includes a gantry pressure rod, which has two sliding holes on the belt reel. The two side rods of the gantry pressure rod are slidably connected to the sliding holes. A limiting disk is connected at both ends of the gantry pressure rod. A compression spring is installed on the gantry pressure rod, and the compression spring is located between the limiting disk and the inner wall of the belt reel.

[0008] Furthermore, an anti-slip protrusion is provided on the pressing surface of the gantry pressure rod.

[0009] Furthermore, an operating groove is provided on the tape reel.

[0010] Furthermore, the roller drawing assembly includes a second hydraulic cylinder, the piston rod of the second hydraulic cylinder is fixedly connected to the roller seat, an active roller is rotatably connected to the roller seat, the active roller is transmission-connected to the second hydraulic motor, the second hydraulic cylinder is fixedly mounted on the frame, a driven roller is provided directly above the active roller, and the driven roller is rotatably connected to the frame.

[0011] The beneficial effects of the present invention are as follows: the present invention has a simple structure and is designed with a rotating lifting assembly and a pair of roller drawing assemblies. The rotating lifting assembly can realize multi-angle adjustment and lifting of the belt drum, and is quick and convenient to use, while the roller drawing assembly provides additional power for the belt winding operation, making the belt winding operation more stable and efficient with a low failure rate. At the same time, the present invention is designed on a flatbed truck and can be transported without lifting, which is safe and reliable. Description of the drawings:

[0012] Figure 1 It is a three-dimensional diagram of the utility model;

[0013] Figure 2 This is the main view of the utility model;

[0014] Figure 3 It is a cross-sectional view of the tape reel of the present invention;

[0015] In the figure, there are a flatbed car 1, a base column 2, a lifting rod 3, a first hydraulic cylinder 4, a belt drum 5, a slider 6, a turbine 7, a worm shaft 8, a frame 9, a second hydraulic cylinder 10, a roller seat 11, an active roller 12, a driven roller 13, a locking pin 14, a mounting seat 16, a first hydraulic motor 17, a second hydraulic motor 18, a gantry pressure rod 19, a compression spring 20, and an operating slot 21. Specific implementation method:

[0016] like Figure 1 and Figure 2As shown, an integrated belt winding device of a belt conveyor includes a flatbed trolley 1 and a frame 9 arranged in sequence along the horizontal direction, a rotating lifting assembly is installed on the flatbed trolley 1, a belt winding drum 5 is rotatably connected to the rotating lifting assembly, and a belt pressing assembly is installed on the belt winding drum 5, and the belt pressing assembly is used to fix the belt of the belt conveyor on the belt winding drum 5, and the belt winding drum 5 is transmission-connected to the first hydraulic motor 17, and a pair of roller belt drawing assembly is installed on the frame 9, and the pair of roller belt drawing assembly is used to extract the belt of the belt conveyor; the rotating lifting assembly includes a base column 2, the base column 2 is rotatably connected to the flatbed trolley 1, a lifting rod 3 is hinged at the top of the base column 2, the belt winding drum 5 is rotatably connected at the end of the lifting rod 3, a first hydraulic cylinder 4 is hinged on the base column 2, the piston rod of the first hydraulic cylinder 4 is hinged to the slider 6, and the slider 6 is slidably connected to the lifting rod 3.

[0017] In order to adjust the rotation angle, Figure 1 As shown, a turbine 7 is coaxially connected to the base column 2, the turbine 7 is engaged with the worm shaft 8, the worm shaft 8 is rotationally connected to the mounting seat 16, the mounting seat 16 is fixedly mounted on the flatbed truck 1, a threaded hole is opened on the mounting seat 16, and a locking pin 14 is screwed in the threaded hole, and the locking pin 14 is used to brake the worm shaft 8.

[0018] like Figure 3 As shown, in order to quickly fix the tape, the tape pressing assembly includes a gantry pressure rod 19, and two sliding holes are opened on the tape reel 5. The two side rods of the gantry pressure rod 19 are slidably connected to the sliding holes, and a limiting disk is connected to both ends of the gantry pressure rod 19. A compression spring 20 is installed on the gantry pressure rod 19, and the compression spring 20 is located between the limiting disk and the inner wall of the tape reel 5; an anti-slip protrusion is provided on the pressing surface of the gantry pressure rod 19, and an operating groove 21 is opened on the tape reel 5.

[0019] like Figure 1 and Figure 2 As shown, the roller drawing assembly includes a second hydraulic cylinder 10, the piston rod of the second hydraulic cylinder 10 is fixedly connected to the roller seat 11, an active roller 12 is rotatably connected to the roller seat 11, the active roller 12 is transmission-connected to the second hydraulic motor 18, the second hydraulic cylinder 10 is fixedly mounted on the frame 9, and a driven roller 13 is provided directly above the active roller 12, and the driven roller 13 is rotatably connected to the frame 9.

[0020] When the belt is wound, the lifting rod 3 is lowered, and the belt drum 5 is disassembled and placed on the flatbed vehicle 1. Thereby, the lifting rod 3 is lowered, and the belt drum 5 is disassembled and placed on the flatbed vehicle 1. Thereby, the lifting rod 3 is lowered, and the belt drum 5 is disassembled and placed on the flatbed vehicle 1. Thereby, the lifting rod 3 is lowered, and the belt drum 5 is disassembled and placed on the flatbed vehicle 1. There is no need to perform lifting operations, which is safe and reliable.

[0021] The above are only preferred examples of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated belt winding device for a belt conveyor, characterized in that: The invention comprises a flatbed truck (1) and a frame (9) arranged in sequence along a horizontal direction; a rotary lifting assembly is installed on the flatbed truck (1); a belt reel (5) is rotatably connected to the rotary lifting assembly; a belt pressing assembly is installed on the belt reel (5); the belt pressing assembly is used to fix the belt of the belt conveyor on the belt reel (5); the belt reel (5) is transmission-connected to a first hydraulic motor (17); a roller belt extraction assembly is installed on the frame (9); the roller belt extraction assembly is used to extract the belt of the belt conveyor.

2. The integrated belt winding device of a belt conveyor according to claim 1, characterized in that: The rotary lifting assembly comprises a base column (2), the base column (2) is rotatably connected to the flatbed vehicle (1), a lifting rod (3) is hinged at the top end of the base column (2), the belt reel (5) is rotatably connected to the end of the lifting rod (3), a first hydraulic cylinder (4) is hinged on the base column (2), a piston rod of the first hydraulic cylinder (4) is hinged to a slider (6), and the slider (6) is slidably connected to the lifting rod (3).

3. The integrated belt winding device of the belt conveyor according to claim 2, characterized in that: A turbine (7) is coaxially connected to the base column (2), the turbine (7) is meshed with a worm shaft (8), the worm shaft (8) is rotatably connected to a mounting seat (16), the mounting seat (16) is fixedly mounted on the flatbed vehicle (1), a threaded hole is provided on the mounting seat (16), a locking pin (14) is screwed into the threaded hole, and the locking pin (14) is used to brake the worm shaft (8).

4. The integrated belt winding device of a belt conveyor according to claim 1, characterized in that: The belt pressing assembly includes a gantry pressure rod (19), two sliding holes are opened on the belt reel (5), and the two side rods of the gantry pressure rod (19) are slidably connected to the sliding holes. A limiting disk is connected to both ends of the gantry pressure rod (19), and a compression spring (20) is installed on the gantry pressure rod (19), and the compression spring (20) is located between the limiting disk and the inner wall of the belt reel (5).

5. The integrated belt winding device of the belt conveyor according to claim 4, characterized in that: An anti-slip protrusion is provided on the pressing surface of the gantry pressure rod (19).

6. The integrated belt winding device of a belt conveyor according to claim 4, characterized in that: An operating groove (21) is provided on the belt reel (5).

7. The integrated belt winding device of a belt conveyor according to claim 1, characterized in that: The roller drawing assembly includes a second hydraulic cylinder (10), a piston rod of the second hydraulic cylinder (10) is fixedly connected to a roller seat (11), an active roller (12) is rotatably connected to the roller seat (11), the active roller (12) is transmission-connected to a second hydraulic motor (18), the second hydraulic cylinder (10) is fixedly mounted on the frame (9), a driven roller (13) is provided directly above the active roller (12), and the driven roller (13) is rotatably connected to the frame (9).