Flatness plate testing device

By designing a flatness disc test device, using a fixed mechanism and a motor to drive the detection disc to rotate, the problem of accuracy detection of the flatness disc is solved, and the accuracy of the instrument is quickly evaluated and the accuracy of road surface detection is ensured.

CN223214417UActive Publication Date: 2025-08-12NANJING XIYING MEASUREMENT CONTROL TECH
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Patent Information

Application Number
CN202421704404.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-08-12
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing flatness meter lacks equipment to detect its own accuracy, resulting in errors in road surface detection.

Method used

A flatness disc test device is designed, and the flatness meter is fixed on the mounting plate through a fixing mechanism, and the motor drives the detection disc to rotate, so that the flatness meter scans the simulated texture on the detection disc, and evaluates the accuracy of the instrument by comparing the detected texture and simulated texture.

Benefits of technology

It achieves rapid evaluation of the accuracy of the flatness meter and ensures the accuracy of road surface detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flatness disc testing device, which comprises a processing table, the bottom of the processing table is fixedly connected with a support frame, the upper end of the processing table is rotatably connected with a detection disc, the bottom of the detection disc is connected with a driving mechanism, the upper surface of the detection disc is provided with simulation lines, and the upper surface of the detection disc is provided with a control mechanism. A detection disc is arranged on the machining table, a mounting plate is erected above the detection disc in a suspended mode, the mounting plate is fixedly connected with the machining table, and a flatness instrument is arranged at the upper end of the mounting plate. The flatness instrument is fixed to the mounting plate through the fixing mechanism, and a detection opening in the bottom of the flatness instrument can scan the detection disc through a through groove in the mounting plate; then the motor is started to drive the detection disc to rotate, the flatness instrument scans the rotating detection disc so as to achieve the effect of simulating road surface detection, and after the detection disc rotates by one circle, the texture detected by the flatness instrument is compared with the simulated texture on the detection disc, so that the accuracy of the flatness instrument can be quickly evaluated.
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Description

Technical Field

[0001] The utility model relates to the technical field of flatness detection, in particular to a flatness disk testing device. Background Art

[0002] Uneven road surfaces increase driving resistance and cause additional vibrations in vehicles. This vibration can cause bumpy driving, affecting speed and safety, driving stability, and passenger comfort. Therefore, a road surface roughness tester is necessary to test the road surface.

[0003] However, the existing roughness meter lacks the equipment to detect its own accuracy. If the roughness meter itself fails or is inaccurate, it will cause a large error in road surface detection. To this end, a roughness disk test device is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a flatness disk test device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flatness disk testing device, comprising a processing table, the bottom of the processing table is fixedly connected to a support frame, the upper end of the processing table is rotatably connected to a detection disk, the bottom of the detection disk is connected to a driving mechanism, the upper surface of the detection disk is provided with simulated patterns, a mounting plate is suspended above the detection disk, the mounting plate is fixedly connected to the processing table, a flatness meter is provided at the upper end of the mounting plate, a fixing mechanism acting on the flatness meter is also provided on the mounting plate, and a through slot is provided on the mounting plate below the flatness meter.

[0006] As a further preferred embodiment of the present technical solution, a motor is fixedly connected to the bottom of the processing table, and an output shaft of the motor passes through the processing table and is fixedly connected to the bottom of the detection disk.

[0007] As a further preferred embodiment of the present technical solution, the fixing mechanism is composed of a clamping plate, a slider and a connecting plate. The two clamping plates are symmetrically distributed on both sides of the through groove. The bottom of the clamping plate is fixedly connected to two sliders. The sliders are slidably installed in the slide groove opened on the mounting plate. The side ends of the two clamping plates are fixedly connected to the connecting plate, and the two connecting plates are connected by an adjustment mechanism.

[0008] As a further preferred embodiment of the present technical solution, the adjustment mechanism is composed of a double-headed screw, a fixed side plate and a fixed side plate, the two ends of the double-headed screw respectively pass through two connecting plates and the two ends are respectively connected to the two connecting plates by threaded cooperation, the two ends of the two double-headed screws are rotatably connected to the fixed side plates, the two fixed side plates are fixedly connected to the side walls of the mounting plate, and a handle is rotatably connected to the side wall of one of the fixed side plates, and the handle is fixedly connected to the double-headed screw.

[0009] As a further preferred embodiment of the present technical solution, the outer surface of the handle is frosted.

[0010] As a further preferred embodiment of the present technical solution, a rubber layer is fixedly connected to the side walls of the two clamping plates that are close to each other.

[0011] As a further preferred embodiment of the present technical solution, a positioning groove is provided on the mounting plate.

[0012] The utility model provides a flatness plate test device, which has the following beneficial effects:

[0013] The utility model fixes the roughness meter on the mounting plate through a fixing mechanism, and the detection port at the bottom of the roughness meter can scan the detection disk through the through slot on the mounting plate, and then the motor is started to drive the detection disk to rotate. The roughness meter will scan the rotating detection disk, thereby achieving the effect of simulating road surface detection. After the detection disk rotates one circle, the accuracy of the roughness meter can be quickly evaluated by comparing the texture detected by the roughness meter with the simulated texture on the detection disk. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 A schematic diagram of the overall structure of the utility model from another perspective;

[0016] Figure 3 It is a schematic diagram of part of the structure of the utility model;

[0017] Figure 4 It is a structural diagram of the mounting plate and the fixing mechanism in the present utility model;

[0018] In the figure: 1. Processing table; 2. Support frame; 3. Inspection plate; 4. Flatness meter; 5. Mounting plate; 6. Motor; 7. Positioning slot; 8. Through slot; 9. Clamping plate; 10. Slider; 11. Slide groove; 12. Rubber layer; 13. Double-ended screw; 14. Connecting plate; 15. Fixed side plate; 16. Handle; 17. Simulated texture. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0020] The utility model provides a technical solution: Figures 1 to 4 As shown, in this embodiment, the flatness disk test device includes a processing table 1, the bottom of the processing table 1 is fixedly connected to a support frame 2, the upper end of the processing table 1 is rotatably connected to a detection disk 3, the bottom of the detection disk 3 is connected to a driving mechanism, the upper surface of the detection disk 3 is provided with a simulated texture 17, and a mounting plate 5 is suspended above the detection disk 3, the mounting plate 5 is fixedly connected to the processing table 1, a flatness meter 4 is provided on the upper end of the mounting plate 5, and a fixing mechanism acting on the flatness meter 4 is also provided on the mounting plate 5, and a through slot 8 is provided on the mounting plate 5 below the flatness meter 4.

[0021] The bottom of the processing table 1 is fixedly connected to a motor 6, and the output shaft of the motor 6 passes through the processing table 1 and is fixedly connected to the bottom of the detection disk 3. The detection disk 3 is driven to rotate by the motor 6.

[0022] Among them, the fixing mechanism consists of a clamping plate 9, a slider 10 and a connecting plate 14. The two clamping plates 9 are symmetrically distributed on both sides of the through groove 8. The bottom of the clamping plate 9 is fixedly connected to the two sliders 10, and the slider 10 is slidably installed in the slide groove 11 opened on the mounting plate 5. The side ends of the two clamping plates 9 are fixedly connected to the connecting plate 14, and the two connecting plates 14 are connected by an adjusting mechanism. The adjusting mechanism consists of a double-headed screw 13, a fixed side plate 15 and a fixed side plate 15. The two ends of the double-headed screw 13 pass through the two connecting plates 14 respectively and the two ends are connected to the two connecting plates 14 by threaded cooperation. The two ends of the two double-headed screws 13 are rotatably connected to the fixed side plates 15, and the two fixed side plates 15 are fixedly connected to the side walls of the mounting plate 5. A handle 16 is rotatably connected to the side wall of a fixed side plate 15. The handle 16 is fixedly connected to the double-headed screw 13, and the outer surface of the handle 16 is frosted.

[0023] When in use, the handle 16 is rotated to drive the double-headed screw 13 to rotate, thereby controlling the distance between the two connecting plates 14, and then the two clamping plates 9 can be controlled to approach each other to clamp and fix the smoothness meter 4.

[0024] Wherein, a positioning groove 7 is provided on the mounting plate 5 .

[0025] The smoothness meter 4 can be positioned by the provided positioning groove 7, which facilitates the installation of the smoothness meter 4.

[0026] The rubber layers 12 are fixedly connected to the side walls of the two clamping plates 9 that are close to each other.

[0027] The rubber layer 12 can increase the friction between the clamping plate 9 and the smoothness meter 4 , thereby making the smoothness meter 4 more firmly fixed.

[0028] The utility model provides a flatness plate test device, and the specific working principle is as follows:

[0029] When in use, place the smoothness meter 4 on the upper end of the mounting plate 5, turn the handle 16, and drive the double-headed screw 13 to rotate, thereby controlling the distance between the two connecting plates 14, and then controlling the two clamping plates 9 to approach each other to clamp and fix the smoothness meter 4. The detection port at the bottom of the smoothness meter 4 can be scanned to the detection disk 3 through the through slot 8 on the mounting plate 5, and then the motor 6 is started to drive the detection disk 3 to rotate. The smoothness meter 4 will scan the rotating detection disk 3, thereby achieving the effect of simulating road surface detection. After the detection disk 3 rotates one circle, the accuracy of the smoothness meter 4 can be quickly evaluated by comparing the texture detected by the smoothness meter 4 with the simulated texture 17 on the detection disk 3.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flatness disk test device, comprising a processing table (1), characterized in that: The bottom of the processing table (1) is fixedly connected to a support frame (2), the upper end of the processing table (1) is rotatably connected to a detection disk (3), the bottom of the detection disk (3) is connected to a driving mechanism, the upper surface of the detection disk (3) is provided with a simulated pattern (17), a mounting plate (5) is suspended above the detection disk (3), the mounting plate (5) is fixedly connected to the processing table (1), a flatness meter (4) is provided at the upper end of the mounting plate (5), a fixing mechanism acting on the flatness meter (4) is also provided on the mounting plate (5), and a through slot (8) is provided on the mounting plate (5) below the flatness meter (4).

2. The flatness disk test device according to claim 1, characterized in that: A motor (6) is fixedly connected to the bottom of the processing table (1); an output shaft of the motor (6) passes through the processing table (1) and is fixedly connected to the bottom of the detection disk (3).

3. The flatness disk test device according to claim 1, characterized in that: The fixing mechanism is composed of a clamping plate (9), a slider (10) and a connecting plate (14). The two clamping plates (9) are symmetrically distributed on both sides of the through groove (8). The bottom of the clamping plate (9) is fixedly connected to two sliders (10). The sliders (10) are slidably installed in the sliding groove (11) opened on the mounting plate (5). The side ends of the two clamping plates (9) are fixedly connected to the connecting plate (14). The two connecting plates (14) are connected by an adjustment mechanism.

4. The flatness disk test device according to claim 3, characterized in that: The adjustment mechanism is composed of a double-ended screw (13), a fixed side plate (15) and a fixed side plate (15), the two ends of the double-ended screw (13) respectively pass through the two connecting plates (14) and are connected to the two connecting plates (14) by threaded engagement, the two ends of the two double-ended screws (13) are rotatably connected to the fixed side plates (15), the two fixed side plates (15) are fixedly connected to the side wall of the mounting plate (5), and a handle (16) is rotatably connected to the side wall of one of the fixed side plates (15), and the handle (16) is fixedly connected to the double-ended screw (13).

5. The flatness disk test device according to claim 4, characterized in that: The outer surface of the handle (16) is frosted.

6. The flatness disk test device according to claim 3, characterized in that: The side walls of the two clamping plates (9) that are close to each other are both fixedly connected with a rubber layer (12).

7. The flatness disk test device according to claim 1, characterized in that: A positioning groove (7) is provided on the mounting plate (5).