Detection device for calcium tablet production
Through the automated inspection of industrial CCD detection cameras and weighing mechanisms, the problem of inefficient manual detection in calcium tablet production is solved, and efficient and accurate calcium tablet appearance and weight detection is achieved, reducing the damage rate.
Patent Information
- Application Number
- CN202422531612.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-21
AI Technical Summary
During the production process of existing calcium tablets, manual detection is inefficient and can easily lead to damage to calcium tablets, affecting sales.
The industrial CCD detection camera and weighing mechanism are used to cooperate with the conveyor belt to realize automatic detection of the appearance and weight of the calcium sheet, and improve detection accuracy through the fill light mechanism.
It improves the efficiency and accuracy of calcium tablet detection, reduces the damage rate of calcium tablets, and ensures consistency in product quality.
Smart Images

Figure CN223216841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcium tablet production, in particular to a detection device for calcium tablet production. Background Art
[0002] Calcium is one of the most common elements in the human body, accounting for 1.5-2% of the total body weight. 99% of this is in bones and teeth, while 1% is in body fluids and soft tissues. Calcium plays an important role in human metabolism, cell function, nervous system function, and protein and hormone synthesis. Calcium tablets are a nutritional supplement used to supplement calcium for people who are calcium deficient.
[0003] In the prior art, calcium tablets are mainly used as nutritional supplements for people with calcium deficiency. During the production process, the formed calcium tablets need to be of consistent size and specifications before they can be packaged and sold. After the existing calcium tablets are produced, the shape and weight of the calcium tablets are basically inspected manually. However, manual measurement is very inefficient and can easily cause the calcium tablets to be damaged during operation, thereby affecting sales. Therefore, we propose a detection device for calcium tablet production. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art. Calcium tablets are mainly used as nutritional supplements for people who are calcium deficient. During the production process of calcium tablets, the size and specifications of the formed calcium tablets need to be consistent before they can be packaged and sold. After the existing calcium tablets are produced, the shape and weight of the calcium tablets are basically inspected manually. Manual measurement is very inefficient and can easily cause the calcium tablets to be damaged during operation, thereby affecting sales.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A detection device for calcium tablet production includes a frame, a concave detection frame fixedly connected to the top of the frame, a controller fixedly connected to the front of the detection frame near the left side, a warning light fixedly connected to the top of the detection frame near the right side of the front, an industrial CCD detection camera fixedly connected to the interior of the detection frame near the center top, a weighing mechanism fixedly connected below the industrial CCD detection camera and located at the inner center of the frame, a first conveyor belt installed on the left side of the weighing mechanism and located on the inner left side of the frame, and a second conveyor belt installed on the right side of the weighing mechanism and located on the inner right side of the frame.
[0007] As a preferred solution of the present invention, fill light mechanisms are fixedly connected inside the detection frame and on both sides of the industrial CCD detection camera.
[0008] The technical effect of adopting the above further solution is: through the setting of the fill light mechanism, the fill light mechanism can effectively fill light and illuminate the inner side of the detection frame, thereby facilitating the industrial CCD detection camera to perform detection work.
[0009] As a preferred solution of the present invention, linear guide rails are symmetrically provided on the inner wall of the frame and above the weighing mechanism, and the interior of the linear guide rails is rotatably connected to a screw rod, and the periphery of the screw rod and the interior of the linear guide rails are slidably connected to a screw rod slider, and the screw rod slider intersects with the screw rod thread.
[0010] As a preferred solution of the present invention, a first drive motor is fixedly connected inside the frame and located above the left side of the second conveyor belt, and the output end of the first drive motor is fixedly connected to the screw rod.
[0011] As a preferred solution of the present invention, the opposite side surfaces of the screw slider are fixedly connected with a movable sleeve, the interior of the movable sleeve is fixedly connected with an electric push rod, the output end of the electric push rod is fixedly connected with a telescopic roller, and the telescopic roller is slidably connected to the movable sleeve.
[0012] As a preferred solution of the present invention, guide rollers are symmetrically installed on the top of the first conveyor belt near the right side, and the guide rollers are fixedly connected to the inner side wall of the frame.
[0013] The technical effect of adopting the above further solution is: through the setting of the guide roller, the guide roller can effectively guide the calcium sheet, so that the calcium sheet can be located in the detection area of the industrial CCD detection camera for detection.
[0014] As a preferred solution of the present invention, a first rotating roller is symmetrically clamped on the inner side of the first conveyor belt, and the first rotating roller is rotatably connected to the frame. A second drive motor is fixedly connected to the front side of the frame near the left side, and the output end of the second drive motor is fixedly connected to the first rotating roller on the left side.
[0015] As a preferred solution of the present invention, a second rotating roller is symmetrically clamped on the inner side of the second conveyor belt, a third drive motor is fixedly connected to the front side of the frame near the right side, and the output end of the third drive motor is fixedly connected to the second rotating roller on the right side.
[0016] The technical effect of adopting the above further solution is: through the setting of the third drive motor, the third drive motor can effectively drive the second rotating roller to rotate, and the rotation of the second rotating roller can drive the second conveyor belt to rotate, thereby effectively transporting the calcium tablets.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] In the present invention, through the setting of the weighing mechanism, the weighing mechanism can effectively weigh the weight of the calcium tablets. When the weight of the calcium tablets deviates, it can be effectively judged that the calcium tablets do not meet the specifications. In addition, by cooperating with the industrial CCD detection camera, it can simultaneously detect whether the shape of the calcium tablets is deformed, so that the calcium tablets can be quickly inspected. In this way, compared with manual inspection, this detection method can effectively ensure the detection efficiency of the calcium tablets. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the guide roller structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the anatomical structure of the movable sleeve of the utility model;
[0022] Figure 4 This is a schematic diagram of the plane structure of the detection frame of the utility model.
[0023] Legend: 1. Frame; 11. Linear guide; 12. Screw; 13. Screw slider; 14. First drive motor; 15. Moving sleeve; 16. Electric push rod; 17. Telescopic roller; 2. Detection frame; 21. Fill light mechanism; 3. Controller; 4. Warning light; 5. Industrial CCD detection camera; 6. Weighing mechanism; 7. First conveyor belt; 71. Guide roller; 72. First rotating roller; 73. Second drive motor; 8. Second conveyor belt; 81. Second rotating roller; 82. Third drive motor. DETAILED DESCRIPTION
[0024] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to relevant references, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0026] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0028] Embodiment 1:
[0029] like Figure 1-4 As shown, the utility model provides a technical solution: a detection device for calcium tablet production, comprising a frame 1, a concave detection frame 2 is fixedly connected to the top of the frame 1, a controller 3 is fixedly connected to the front of the detection frame 2 near the left side, a warning light 4 is fixedly connected to the top of the detection frame 2 near the right side of the front, an industrial CCD detection camera 5 is fixedly connected to the inside of the detection frame 2 near the center top, a weighing mechanism 6 is fixedly connected below the industrial CCD detection camera 5 and located at the inner center of the frame 1, which can effectively weigh the weight of the calcium tablet, a first conveyor belt 7 is installed on the left side of the weighing mechanism 6 and located on the inner left side of the frame 1, and a second conveyor belt 8 is installed on the right side of the weighing mechanism 6 and located on the inner right side of the frame 1.
[0030] Example 2:
[0031] like Figure 1-4 As shown, fill light mechanisms 21 are fixedly connected inside the detection frame 2 and on both sides of the industrial CCD detection camera 5 to effectively provide fill light.
[0032] A linear guide rail 11 is symmetrically provided on the inner wall of the frame 1 and above the weighing mechanism 6. A screw rod 12 is rotatably connected to the inside of the linear guide rail 11. A screw slider 13 is slidably connected to the outer periphery of the screw rod 12 and located inside the linear guide rail 11. The screw slider 13 intersects with the screw rod 12 thread, and the linear guide rail 11 can effectively limit the screw slider 13.
[0033] A first drive motor 14 is fixedly connected inside the frame 1 and located on the upper left side of the second conveyor belt 8. The output end of the first drive motor 14 is fixedly connected to the screw rod 12. The first drive motor 14 can effectively drive the screw rod 12 to rotate.
[0034] The opposite side of the screw slider 13 is fixedly connected to a movable sleeve 15, and the interior of the movable sleeve 15 is fixedly connected to an electric push rod 16. The output end of the electric push rod 16 is fixedly connected to a telescopic roller 17, and the telescopic roller 17 is slidably connected to the movable sleeve 15, and the telescopic roller 17 is used to facilitate the transportation of the calcium sheets on the weighing mechanism 6.
[0035] A guide roller 71 is symmetrically installed on the top of the first conveyor belt 7 near the right side, and the guide roller 71 is fixed to the inner side wall of the frame 1, which can effectively guide the calcium tablets.
[0036] A first rotating roller 72 is symmetrically clamped on the inner side of the first conveyor belt 7, and the first rotating roller 72 is rotatably connected to the frame 1. A second drive motor 73 is fixedly connected to the front side of the frame 1 near the left side, and the output end of the second drive motor 73 is fixedly connected to the first rotating roller 72 on the left side.
[0037] A second rotating roller 81 is symmetrically connected to the inner side of the second conveyor belt 8. A third drive motor 82 is fixedly connected to the front side of the frame 1 near the right side, and the output end of the third drive motor 82 is fixedly connected to the second rotating roller 81 on the right side.
[0038] The working process of the present invention is as follows: when using a calcium tablet production detection device to perform calcium tablet production detection, first, the second drive motor 73 and the third drive motor 82 are turned on. After being turned on, a batch of calcium tablets are transmitted from the first conveyor belt 7, and fall on the top of the weighing mechanism 6 through the guide roller 71. After falling on the top of the weighing mechanism 6, the weighing mechanism 6 weighs and detects whether the weight is consistent with the set batch weight. At the same time, the industrial CCD detection camera 5 detects whether the appearance of the calcium tablet is damaged or deformed. If there is a problem, the warning light 4 lights up, and the staff will mark the problem calcium tablets according to the controller 3. Take it out and fill it with qualified calcium tablets, then the electric push rod 16 pushes out the telescopic roller 17, the first drive motor 14 drives the screw rod 12 to rotate, and the screw rod 12 drives the screw slider 13 to slide in the linear guide rail 11 by rotation, thereby driving the telescopic roller 17 to push the calcium tablet to the top of the second conveyor belt 8, and the second conveyor belt 8 transports the calcium tablet to the turning mechanism to turn the calcium tablet over. Then, the calcium tablet is again inspected by the industrial CCD detection camera 5 to confirm that there is no deformity. The utility model can effectively detect the shape and weight of the calcium tablet through design, with high detection efficiency and accurate detection results.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A detection device for calcium tablet production, comprising a frame (1), characterized in that: A concave detection frame (2) is fixedly connected to the top of the frame (1), a controller (3) is fixedly connected to the front of the detection frame (2) near the left side, a warning light (4) is fixedly connected to the top of the detection frame (2) near the right side of the front, an industrial CCD detection camera (5) is fixedly connected to the inside of the detection frame (2) near the center top, a weighing mechanism (6) is fixedly connected below the industrial CCD detection camera (5) and located at the center of the frame (1), a first conveyor belt (7) is installed on the left side of the weighing mechanism (6) and located on the left side of the frame (1), and a second conveyor belt (8) is installed on the right side of the weighing mechanism (6) and located on the right side of the frame (1).
2. A calcium tablet production detection device according to claim 1, characterized in that: Filling light mechanisms (21) are fixedly connected inside the detection frame (2) and on both sides of the industrial CCD detection camera (5).
3. The calcium tablet production detection device according to claim 1, characterized in that: A linear guide rail (11) is symmetrically provided on the inner side wall of the frame (1) and above the weighing mechanism (6). A screw rod (12) is rotatably connected to the interior of the linear guide rail (11). A screw rod slider (13) is slidably connected to the periphery of the screw rod (12) and located inside the linear guide rail (11), and the screw rod slider (13) intersects with the screw rod (12) thread.
4. A calcium tablet production detection device according to claim 3, characterized in that: A first drive motor (14) is fixedly connected inside the frame (1) and located above the left side of the second conveyor belt (8), and an output end of the first drive motor (14) is fixedly connected to the screw rod (12).
5. The calcium tablet production detection device according to claim 3, characterized in that: The opposite side of the screw slider (13) is fixedly connected to a movable sleeve (15), the interior of the movable sleeve (15) is fixedly connected to an electric push rod (16), the output end of the electric push rod (16) is fixedly connected to a telescopic roller (17), and the telescopic roller (17) is slidably connected to the movable sleeve (15).
6. The calcium tablet production detection device according to claim 1, characterized in that: A guide roller (71) is symmetrically installed on the top of the first conveyor belt (7) near the right side, and the guide roller (71) is fixedly connected to the inner side wall of the frame (1).
7. The calcium tablet production detection device according to claim 1, characterized in that: A first rotating roller (72) is symmetrically connected to the inner side of the first conveyor belt (7), and the first rotating roller (72) is rotatably connected to the frame (1). A second drive motor (73) is fixedly connected to the front side of the frame (1) near the left side, and the output end of the second drive motor (73) is fixedly connected to the first rotating roller (72) on the left side.
8. The calcium tablet production detection device according to claim 1, characterized in that: A second rotating roller (81) is symmetrically connected to the inner side of the second conveyor belt (8), a third drive motor (82) is fixedly connected to the front side of the frame (1) near the right side, and the output end of the third drive motor (82) is fixedly connected to the second rotating roller (81) on the right side.