Adjustable resiliometer calibration device

Abstract

The utility model discloses an adjustable rebound apparatus calibration device, and belongs to the technical field of rebound apparatus calibration, one end of an adjusting seat is provided with a connecting block, the connecting block is provided with an adjusting screw rod, and a butt joint seat is pushed to move by rotating the adjusting screw rod, so that fine adjustment of a rebound calibration detection assembly and a force transducer is realized; a plurality of kidney-shaped holes are formed in the end faces of the butt-joint base and the adjusting base, and fasteners are inserted into the two kidney-shaped holes which are aligned up and down to achieve fixation of the butt-joint base and the adjusting base. According to the device, the design of the sliding rail and the sliding block is applied, so that the butt-joint seat and the springback calibration detection assembly and the force measurement sensor loaded on the butt-joint seat can smoothly and linearly move on the sliding rail. By means of the design, a user can easily and flexibly adjust the calibration position of the resiliometer so as to meet different calibration requirements. And the device is also provided with an adjusting screw rod, so that a more accurate fine adjustment function is provided for a user. By simply rotating the adjusting screw rod, a user can realize tiny movement of the butt joint seat on the slide rail.

Description

Technical Field

[0001] The utility model relates to the technical field of rebound hammer calibration, in particular to an adjustable rebound hammer calibration device. Background Art

[0002] The rebound hammer calibration device is a specialized piece of equipment designed to ensure the precise calibration and verification of rebound hammer measurement accuracy. It consists of a series of carefully designed standard components and test modules that simulate real-world testing scenarios, enabling a comprehensive and detailed evaluation of the rebound hammer's performance. This device allows us to rigorously test and calibrate key parameters such as the hammer's reading accuracy, repeatability, and stability, ensuring it accurately reflects the material's rebound properties in real-world applications.

[0003] A search of Chinese patent publication number CN216560126U describes a concrete rebound hammer calibration device. The device comprises a device bracket, a test spring, and a force sensor. The force sensor and test spring are equipped with force-transmitting ends for linearly connecting the two components in series with the rebound hammer to be calibrated. The device bracket is equipped with an edge component fixing structure and an edge component guide structure. Of the three components—the force sensor, test spring, and rebound hammer—one of the two components located at the edge is fixed to the edge component fixing structure, and the other is fixed to the edge component guide structure.

[0004] However, it's worth noting that rebound hammer calibration devices also require regular calibration during use to ensure their accuracy and stability. This is because the accuracy and stability of the device can be affected by factors such as production quality and wear and tear. Even after initial calibration, if the device has design flaws or manufacturing issues, its measurement results may still deviate from the actual value. Utility Model Content

[0005] The main purpose of the present invention is to provide an adjustable rebound hammer calibration device, which can effectively solve the problems raised in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] An adjustable rebound hammer calibration device includes a docking station, a rebound calibration detection assembly, a force sensor, and an edge guide. The rebound calibration detection assembly and the edge guide are mounted on the docking station. The edge guides are located at both ends of the docking station. One of the edge guides is mounted with a force sensor adapted for the rebound calibration detection assembly, and the force sensor cooperates with the edge guide to achieve a rebound calibration operation.

[0008] The docking seat is connected to the slide rail through a slider, and an adjustment seat is installed at the lower end of the slide rail. One end of the adjustment seat is provided with a connecting block, and the connecting block is provided with an adjusting screw. By rotating the adjusting screw, the docking seat is pushed to move, thereby achieving fine adjustment of the rebound calibration detection component and the force sensor;

[0009] The end surfaces of the docking seat and the adjusting seat are provided with a plurality of waist holes, and fasteners are inserted into two waist holes aligned up and down to fix the docking seat and the adjusting seat.

[0010] As a further preferred embodiment of the present application, the connecting block and the adjusting seat are designed as one piece, and the connecting block is threadedly connected to the adjusting screw, and the two slide rails are fixed in parallel on the adjusting seat;

[0011] As a further preferred embodiment of the present application, the four sliders are distributed at the four corners of the lower end of the docking seat, the upper end of the slide rail is provided with a slide groove, and the slider is embedded in the slide groove, the slider and the slide groove are a T-key and T-slot structure, and the surface of the slider and the slide rail is smooth;

[0012] As a further preferred embodiment of the present application, the adjusting screw is divided into a screw, a turning handle and a pushing plate, the turning handle and the pushing plate are respectively mounted on both ends of the screw by bolts, and the pushing plate contacts the edge guide device;

[0013] As a further preferred solution of the present application, a plurality of waist holes are evenly distributed on the docking seat and the adjustment seat;

[0014] As a further preferred solution of the present application, the fastener consists of a bolt, a nut and a gasket. The bolt passes through two waist holes and is connected to the nut and the gasket. The nut is rotated to make the gasket rest against the surface of the adjustment seat. A gasket is sleeved on the bolt head and fixed to the docking seat surface through the gasket. The diameter of the bolt is consistent with the width of the waist hole.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] This device cleverly utilizes a slide rail and slider design to enable smooth linear movement of the docking station, along with the rebound calibration test assembly and load cell mounted thereon. This design allows users to easily and flexibly adjust the calibration position of the rebound hammer to suit varying calibration requirements.

[0017] The device is also equipped with an adjustment screw, providing users with more precise fine-tuning capabilities. By simply turning the adjustment screw, users can achieve minute movements of the docking station on the slide rail, thereby precisely positioning the rebound calibration test assembly and load cell. This feature greatly improves calibration accuracy and reliability.

[0018] To ensure stability after adjustment, the device features a waist hole and fastener design. Simply inserting the fastener and turning the nut secures the gasket to the surface of the adjustment base, securing the docking base and adjustment base securely. This simple and effective fastening method ensures the device remains stable during calibration.

[0019] In terms of structural design, the device utilizes an integrated connection block design, as well as T-key and T-slot structures for the sliders and rails. These features significantly enhance the device's structural stability. Furthermore, the rails are fixed in two parallel rails, while the sliders are located at the four corners of the docking station. This design further enhances the device's overall stability and load-bearing capacity.

[0020] Finally, the device features an optimized adjustment screw design for user convenience. The combination of a handle and a push-disc allows users to easily rotate the adjustment screw, thereby moving the docking station. This design not only reduces operational complexity but also improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a side view of the overall structure of the utility model;

[0023] Figure 3 This is an exploded view of the docking seat and the adjustment seat of the present utility model;

[0024] Figure 4 for Figure 3 Enlarged schematic diagram of point A in the middle.

[0025] In the figure: 1. Adjustment seat; 2. Docking seat; 3. Rebound calibration detection assembly; 4. Force sensor; 5. Edge guide device; 6. Connecting block; 7. Adjustment screw; 8. Slide rail; 9. Slide groove; 10. Slider; 11. Waist hole; 12. Fastener. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] like Figure 1 - Figure 4 As shown, an adjustable rebound hammer calibration device mainly includes a docking station 2, a rebound calibration detection component 3, a force sensor 4, and an edge guide 5. These components and devices each play a unique role and work together to complete the rebound calibration operation.

[0028] The docking station 2 is the core structure of the entire device, supporting the installation of the rebound calibration detection assembly 3 and the edge guide 5. The rebound calibration detection assembly 3 is installed on the docking station 2 to perform the primary task of rebound calibration. The edge guide 5 is located at each end of the docking station 2 and provides guidance and positioning.

[0029] A force sensor 4 is also mounted on one of the edge guides 5. The force sensor 4 is adapted to the rebound calibration detection assembly 3 and can accurately measure and record force changes during the calibration process, providing accurate data support for the rebound calibration.

[0030] To ensure stability and flexibility, the docking station 2 is connected to the slide rail 8 via a slider 10. An adjustment station 1 is mounted at the lower end of the slide rail 8, allowing for easy position adjustment of the entire device. One end of the adjustment station 1 is equipped with a connecting block 6, which is mounted on an adjustment screw 7. By turning the adjustment screw 7, the docking station 2 can be moved along the slide rail 8, thereby fine-tuning the rebound calibration detection assembly 3 and the load cell 4.

[0031] For fastening, the end surfaces of both the docking base 2 and the adjustment base 1 are provided with multiple waist holes 11. To secure the device, simply insert fasteners 12 into two aligned waist holes 11. These fasteners 12 consist of bolts, nuts, and washers. By turning the nuts, the washers press against the surface of the adjustment base 1, securing the docking base 2 and adjustment base 1.

[0032] The connecting block 6 and the adjustment base 1 are integrated into one unit, ensuring structural stability and simplifying assembly. The adjustment screw 7 is comprised of a screw, a handle, and a push plate. The handle and push plate are bolted to each end of the screw. This design facilitates operation of the adjustment screw 7, allowing the push plate to directly contact the edge guide 5 for fine-tuning.

[0033] Furthermore, two parallel rails 8 are mounted on the adjustment base 1, ensuring the stability of the docking base 2 during movement. Four sliders 10 are located at the four corners of the lower end of the docking base 2 and engage with the slots 9 at the upper ends of the rails 8. The sliders 10 and slots 9 utilize a T-key and T-slot structure, ensuring smooth and stable sliding. Furthermore, the smooth surfaces of the sliders 10 and rails 8 reduce friction and extend the life of the device.

[0034] The waist holes 11 are evenly spaced on the docking seat 2 and the adjustment seat 1. This design not only ensures the uniformity of the structure but also facilitates the installation of the fasteners 12. The bolt diameter of the fastener 12 is consistent with the width of the waist hole 11, ensuring the tightness and stability of the installation.

[0035] This adjustable rebound hammer calibration device achieves both precision and flexibility in rebound calibration through its unique structural design and component configuration. Whether in scientific research or engineering applications, it plays an important role, providing reliable support for rebound calibration.

[0036] Instructions: The user must ensure that the adjustable rebound hammer calibration device is in good condition, with no damaged or missing components or devices. Next, the user will perform preliminary adjustments based on specific needs. By turning the adjustment screw 7 on the adjustment base 1, the docking base 2 moves on the slide rail 8, thereby achieving the initial positioning of the rebound calibration test assembly 3 and the load cell 4.

[0037] During the adjustment process, the user needs to carefully observe the relative position between the rebound calibration detection assembly 3 and the rebound hammer to be calibrated to ensure that the two are accurately aligned. At the same time, the edge guide device 5 plays a guiding and positioning role, helping the user to adjust the device position more accurately.

[0038] After completing the initial adjustment, the user needs to secure the device. Insert fasteners 12 into the two aligned waist holes 11 and turn the nuts to force the washers against the surface of the adjustment base 1, thereby firmly securing the docking base 2 and the adjustment base 1. During the securing process, the user must ensure that fasteners 12 are securely installed to prevent them from loosening or falling off during use.

[0039] After the fixation is completed, the user can place the rebound hammer to be calibrated on the rebound calibration detection assembly 3 and start the calibration process. During the calibration process, the force sensor 4 will measure and record the force value changes of the rebound hammer in real time, providing the user with accurate calibration data.

[0040] After the calibration is completed, the user can fine-tune the device as needed to obtain a more accurate calibration result. During the fine-tuning process, the user can fine-tune the docking seat 2 by adjusting the screw 7, and after adjustment, it can be fixed by the fastener 12.

[0041] Finally, the user needs to clean and maintain the device to ensure it is in good working condition the next time it is used. At the same time, the user also needs to calibrate and inspect the device regularly to ensure its long-term stability and reliability.

[0042] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used solely to distinguish one entity or operation from another, and do not necessarily require or imply any actual relationship or order between these entities or operations. However, the terms "comprise," "include," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, the phrase "comprises a..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the elements.

[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable rebound hammer calibration device, comprising a docking seat (2), a rebound calibration detection assembly (3), a force sensor (4) and an edge guide device (5), wherein the rebound calibration detection assembly (3) and the edge guide device (5) are mounted on the docking seat (2), the edge guide devices (5) are located at both ends of the docking seat (2), and a force sensor (4) adapted to the rebound calibration detection assembly (3) is mounted on one of the edge guide devices (5), and the force sensor (4) cooperates with each other to realize the rebound calibration operation, characterized in that: The docking seat (2) is connected to a slide rail (8) via a slider (10), and an adjustment seat (1) is installed at the lower end of the slide rail (8). One end of the adjustment seat (1) is provided with a connecting block (6), and the connecting block (6) is provided with an adjusting screw (7). By rotating the adjusting screw (7), the docking seat (2) is pushed to move, thereby achieving fine adjustment of the rebound calibration detection component (3) and the force sensor (4); The end surfaces of the docking seat (2) and the adjusting seat (1) are provided with a plurality of waist holes (11), and fasteners (12) are inserted into two waist holes (11) aligned vertically to achieve the fixation of the docking seat (2) and the adjusting seat (1).

2. The adjustable rebound hammer calibration device according to claim 1, characterized in that: The connecting block (6) and the adjusting seat (1) are designed as an integral whole, and the connecting block (6) is threadedly connected to the adjusting screw (7), and the two slide rails (8) are fixed in parallel on the adjusting seat (1).

3. The adjustable rebound hammer calibration device according to claim 2, characterized in that: The four sliders (10) are distributed at the four corners of the lower end of the docking seat (2), the upper end of the slide rail (8) is provided with a slide groove (9), and the slider (10) is embedded in the slide groove (9), the slider (10) and the slide groove (9) are T-key and T-slot structures, and the surfaces of the slider (10) and the slide rail (8) are smooth.

4. The adjustable rebound hammer calibration device according to claim 3, characterized in that: The adjusting screw (7) is divided into a screw, a turning handle and a pushing plate. The turning handle and the pushing plate are respectively mounted on both ends of the screw through bolts, and the pushing plate contacts the edge guide device (5).

5. The adjustable rebound hammer calibration device according to claim 4, characterized in that: The plurality of waist holes (11) are equidistantly distributed on the docking seat (2) and the adjustment seat (1).

6. The adjustable rebound hammer calibration device according to claim 5, characterized in that: The fastener (12) is composed of a bolt, a nut and a gasket. The bolt passes through the two waist holes (11) and is connected to the nut and the gasket. The nut is rotated to make the gasket rest against the surface of the adjustment seat (1). The gasket is sleeved on the bolt head and fixed to the surface of the docking seat (2) through the gasket. The diameter of the bolt is consistent with the width of the waist hole (11).

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