Prestressed steel bar fracture detection device

By designing a prestressed steel rod fracture detection device including a steel rod body, an adjustment seat, a sliding plate and a frame, the motor drives the sliding plate and the collar to automatically adjust the position, the problems of inconvenient operation and large body shape in the prior art are solved, and convenient automatic adjustment and all-round detection are realized.

CN223217440UActive Publication Date: 2025-08-12ANHUI SHOUGANG DACHANG METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202422335998.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-12
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing prestressed steel rod detection device is inconvenient to operate and is large in size, making it inconvenient to carry and automatically adjust the detection position.

Method used

A prestressed steel rod fracture detection device including a steel rod body, an adjustment seat, a sliding plate and a frame is designed. Through ultrasonic flaw detection, the motor drives the screw to drive the sliding plate and the collar to automatically adjust the position, achieving all-round detection.

Benefits of technology

It realizes convenient automatic adjustment of detection position, strong operability, small size and strong portability, and can conduct comprehensive ultrasonic flaw detection detection on prestressed steel rods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of prestressed steel bars, in particular to a prestressed steel bar fracture detection device. According to the technical scheme, the steel bar comprises a steel bar body, an adjusting seat, a sliding plate and a frame body, an inserting opening is formed in one end of the frame body, side blocks are fixed to the two sides of the two ends, away from the inserting opening, of the frame body, positioning pieces are fixed to the two ends of the upper end face of the frame body, and the two ends of the steel bar body are inserted into upper end openings of the corresponding positioning pieces respectively; a guide rail is fixed to the middle of the bottom end of the interior of the frame body, a fixing plate is fixed to one end of the guide rail, lead screws are rotationally installed at the inner ends of the two sides of the fixing plate, the middle of a sliding plate is slidably installed on the guide rail on the inner side of the frame body, and an adjusting seat is located on the upper side of the frame body and located between the two positioning pieces. The device provided by the utility model has the advantages of convenient and automatic detection position adjustment, strong operability, small size and strong portability.
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Description

Technical Field

[0001] The utility model relates to the technical field of prestressed steel bars, in particular to a prestressed steel bar fracture detection device. Background Art

[0002] Prestressed steel rods are a material used to reinforce buildings and engineering structures. They offer high strength, corrosion resistance, oxidation resistance, and fatigue resistance. In high-rise buildings, prestressed steel rods effectively support the structure, improving its safety and stability. They also increase the bearing capacity of concrete structures, enhancing their resistance to earthquakes, wind, and cracking.

[0003] Prestressed steel bars must be inspected for cracks before use to prevent short product lifespans and building quality issues caused by substandard production. Ultrasonic testing is a common method for crack detection, but the overall length of prestressed steel bars is limited, requiring manual positioning during testing, which is inconvenient. Furthermore, existing detection devices are bulky and difficult to carry. Utility Model Content

[0004] The purpose of the utility model is to provide a prestressed steel bar fracture detection device, which has the advantages of convenient automatic adjustment of detection position, strong operability, small size and strong portability, so as to solve the problems in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a prestressed steel rod fracture detection device, comprising a steel rod body, an adjusting seat, a sliding plate and a frame, a socket being opened at one end of the frame, side blocks being fixed on both sides of the two ends of the frame away from the socket, positioning pieces being fixed at both ends of the upper end surface of the frame, the two ends of the steel rod body being respectively inserted into the upper end openings of the corresponding positioning pieces, a guide rail being fixed at the middle of the inner bottom end of the frame, a fixed plate being fixed at one end of the guide rail, and screw rods being rotatably installed at the inner ends of both sides of the fixed plate, the middle of the sliding plate being slidably installed on the guide rail inside the frame, the adjusting seat being located on the upper side of the frame, and the adjusting seat being located between the two positioning pieces.

[0006] When using a prestressed steel bar fracture detection device in the present technical solution, plug the power cord of the external control mechanism into the socket to complete the power supply, pick up the device and dock it with the steel bar body, so that the steel bar body passes through the upper opening of the positioning plate and the inner side of the ring, and the docking and positioning of the steel bar body are completed through the two positioning plates. The built-in ultrasonic generator of the adjustment seat is started to perform ultrasonic flaw detection on the part of the steel bar body in the ring from the probe, and the detection data can be transmitted to the display panel of the control device. The built-in motor of the fixed plate is started to drive the screw to rotate, and the screw thread drive controls the displacement of the sliding plate. The sliding plate drives the adjustment seat and the ring to move, and the position of the ultrasonic flaw detection is changed, so that the entire steel bar body can be fully detected.

[0007] Preferably, an anti-slip sleeve is provided in the upper opening of the positioning piece, and the upper opening of the positioning piece is adapted to the steel rod body. The anti-slip sleeves on the upper ends of the two positioning pieces enable the device to be sleeved and positioned on the steel rod body.

[0008] Preferably, one end of the screw rod facing away from the fixed plate is rotatably mounted on the corresponding side block, and two screw rods are provided, and the two screw rods are respectively located on both sides of the frame. The screw rods are driven to rotate by a motor built into the fixed plate.

[0009] Preferably, screw holes are provided at both ends of the sliding plate, and the screw thread passes through the corresponding screw holes, so as to drive the sliding plate to move by driving the screw thread.

[0010] Preferably, the sliding plate is adapted to the size of the frame, and both sides of the adjustment seat are fixed to the sliding plate through connecting blocks. During the displacement process, the sliding plate drives the adjustment seat to move synchronously through the connecting blocks.

[0011] Preferably, a collar is fixed to the upper end of the adjustment seat, and the collar is sleeved on the outside of the steel rod body. The adjustment seat drives the collar to move so that the collar is adjusted to a position outside the steel rod body.

[0012] Preferably, a probe is embedded in the inner bottom end of the collar, and the lower end of the probe is fixed on the adjustment seat, and the probe corresponds to the steel rod body. The steel rod body is ultrasonically tested by the probe inside the collar.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: when in use, plug the power cord of the external control mechanism into the socket to complete the power supply, pick up the device and dock it with the steel rod body, so that the steel rod body passes through the upper opening of the positioning plate and the inner side of the ring, and the docking positioning of the steel rod body is completed through the two positioning plates, and the built-in ultrasonic generator of the adjustment seat is started to perform ultrasonic flaw detection on the part of the steel rod body in the ring from the probe, and the detection data can be transmitted to the display panel of the control device, and the built-in motor of the fixed plate is started to drive the screw to rotate, and the screw thread drive controls the displacement of the sliding plate, and the sliding plate drives the adjustment seat and the ring to move, changing the position of the ultrasonic flaw detection, and can perform all-round detection on the entire steel rod body. The present device is simple enough and easy to operate. Through the design of automatically adjusting the detection position, it is convenient to detect different positions of the steel rod body, and it has strong operability. At the same time, the present device is small in size and easy to carry. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the frame structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the guide rail structure of the utility model;

[0017] Figure 4 This is a structural diagram of the adjustment seat of the utility model.

[0018] In the figure: 1. Steel rod body; 2. Adjustment seat; 3. Sliding plate; 4. Screw rod; 5. Frame; 6. Fixed plate; 7. Socket; 8. Ring; 9. Positioning piece; 10. Side block; 11. Connecting block; 12. Guide rail; 13. Probe; 14. Screw hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example 1

[0021] See also Figures 1 to 4 The utility model provides an embodiment: a prestressed steel bar fracture detection device, comprising a steel bar body 1, an adjustment seat 2, a sliding plate 3 and a frame 5, one end of the frame 5 is provided with a socket 7, both ends of the frame 5 away from the socket 7 are fixed with side blocks 10, both ends of the upper end surface of the frame 5 are fixed with positioning pieces 9, and the two ends of the steel bar body 1 are respectively inserted into the upper end openings of the corresponding positioning pieces 9.

[0022] Further,

[0023] An anti-slip sleeve is provided in the upper opening of the positioning piece 9, and the upper opening of the positioning piece 9 is adapted to the steel rod body 1. The anti-slip sleeves on the upper ends of the two positioning pieces 9 enable the device to be sleeved and positioned on the steel rod body 1.

[0024] Further,

[0025] The end of the screw rod 4 facing away from the fixed plate 6 is rotatably mounted on the corresponding side block 10. There are two screw rods 4, and the two screw rods 4 are respectively located on both sides of the frame 5. The screw rods 4 are driven to rotate by the motor built into the fixed plate 6.

[0026] Further,

[0027] Screw holes 14 are provided at both ends of the sliding plate 3 , and the screw rod 4 is threadedly passed through the corresponding screw holes 14 , and the screw holes 14 are driven by the screw rod 4 to move the sliding plate 3 .

[0028] Example 2

[0029] See also Figures 1 to 4 The utility model provides an embodiment: a prestressed steel rod fracture detection device, comprising a steel rod body 1, an adjusting seat 2, a sliding plate 3 and a frame 5, a guide rail 12 is fixed at the middle of the bottom end of the inner part of the frame 5, a fixed plate 6 is fixed at one end of the guide rail 12, and screw rods 4 are rotatably installed at the inner ends of both sides of the fixed plate 6, the middle part of the sliding plate 3 is slidably installed on the guide rail 12 inside the frame 5, the adjusting seat 2 is located on the upper side of the frame 5, and the adjusting seat 2 is located between two positioning pieces 9.

[0030] Further,

[0031] The sliding plate 3 is adapted to the size of the frame 5 , and both sides of the adjustment seat 2 are fixed to the sliding plate 3 through connecting blocks 11 . During the displacement process, the sliding plate 3 synchronously drives the adjustment seat 2 to move through the connecting blocks 11 .

[0032] Further,

[0033] A collar 8 is fixed to the upper end of the adjusting seat 2 , and the collar 8 is sleeved on the outside of the steel rod body 1 . The adjusting seat 2 drives the collar 8 to move, so that the collar 8 is adjusted to a position outside the steel rod body 1 .

[0034] Further,

[0035] A probe 13 is embedded in the inner bottom end of the collar 8, and the lower end of the probe 13 is fixed on the adjustment seat 2. The probe 13 corresponds to the steel rod body 1, and ultrasonic flaw detection is performed on the steel rod body 1 through the probe 13 inside the collar 8.

[0036] During operation of the utility model, when in use, the power cord of the external control mechanism is plugged into the socket 7 to complete the power supply, the device is picked up and docked with the steel rod body 1, so that the steel rod body 1 passes through the upper opening of the positioning piece 9 and the inner side of the collar 8, and the docking positioning of the steel rod body 1 is completed through the two positioning pieces 9. The built-in ultrasonic generating device of the adjustment seat 2 is started to perform ultrasonic flaw detection on the part of the steel rod body 1 in the collar 8 from the probe 13, and the detection data can be transmitted to the display panel of the control device, and the built-in motor of the fixed plate 6 is started to drive the screw rod 4 to rotate, and the screw rod 4 thread drive controls the displacement of the sliding plate 3, and the sliding plate 3 drives the adjustment seat 2 and the collar 8 to move, thereby changing the position of the ultrasonic flaw detection, and the entire steel rod body 1 can be fully inspected.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A prestressed steel bar fracture detection device, comprising a steel bar body (1), an adjustment seat (2), a sliding plate (3) and a frame (5), characterized in that: One end of the frame (5) is provided with a socket (7), and side blocks (10) are fixed on both sides of the two ends of the frame (5) away from the socket (7), and positioning pieces (9) are fixed on both ends of the upper end surface of the frame (5). The two ends of the steel rod body (1) are respectively inserted into the upper end openings of the corresponding positioning pieces (9), and a guide rail (12) is fixed in the middle of the inner bottom end of the frame (5). A fixed plate (6) is fixed at one end of the guide rail (12), and screw rods (4) are rotatably installed on the inner ends of both sides of the fixed plate (6). The middle of the sliding plate (3) is slidably installed on the guide rail (12) inside the frame (5), and the adjustment seat (2) is located on the upper side of the frame (5), and the adjustment seat (2) is located between the two positioning pieces (9).

2. The prestressed steel bar fracture detection device according to claim 1, characterized in that: An anti-slip sleeve is provided in the upper opening of the positioning piece (9), and the upper opening of the positioning piece (9) is adapted to the steel rod body (1).

3. The prestressed steel bar fracture detection device according to claim 1, characterized in that: One end of the screw rod (4) facing away from the fixed plate (6) is rotatably mounted on the corresponding side block (10). There are two screw rods (4) in total, and the two screw rods (4) are respectively located on both sides of the frame (5).

4. The prestressed steel bar fracture detection device according to claim 3, characterized in that: Screw holes (14) are provided at both ends of the sliding plate (3), and the screw rod (4) is threadedly passed through the corresponding screw holes (14).

5. The prestressed steel bar fracture detection device according to claim 1, characterized in that: The sliding plate (3) is adapted to the size of the frame (5), and both sides of the adjustment seat (2) are fixed to the sliding plate (3) via connecting blocks (11).

6. The prestressed steel bar fracture detection device according to claim 1, characterized in that: A collar (8) is fixed to the upper end of the adjustment seat (2), and the collar (8) is sleeved on the outside of the steel rod body (1).

7. The prestressed steel bar fracture detection device according to claim 6, characterized in that: A probe (13) is embedded in the inner bottom end of the collar (8), and the lower end of the probe (13) is fixed on the adjustment seat (2). The probe (13) corresponds to the steel rod body (1).