Semi-automatic pin inserting device for assembling brushless motor framework

Abstract

The utility model relates to the technical field of motor production, in particular to a semi-automatic pin inserting device for assembling a brushless motor framework. According to the utility model, the structural design is reasonable, the framework of which the end face is uniformly provided with a plurality of needle mounting grooves in the circumferential direction is internally supported and clamped by using the internal support type framework clamp of the framework clamping assembly, and then the movable rod of the lifting push rod extends out, so that the framework enters the framework positioning groove, and meanwhile, the previous needle mounting groove is just positioned on the advancing route of the needle inserting groove; a pneumatic control switch is turned on, an ejector pin plate is driven by a cylinder of the pin inserting assembly to move, and the ejector pin plate can fill the ejector pins pre-released to the pin inserting groove into the pin containing groove; and then the lifting push rod is used for driving the inner supporting type framework clamp holder to ascend, rotate by a certain angle and then descend again, so that a new empty needle mounting groove is just located on the advancing route of the needle inserting groove, the next needle inserting operation can be carried out until all the inserting needles are assembled, the overall operation is convenient, and the inserting needle assembling efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of motor production, in particular to a semi-automatic pin insertion device for assembling a brushless motor skeleton. Background Art

[0002] Semi-automatic pin insertion devices play a vital role in brushless motor frame assembly, primarily by improving production efficiency, ensuring assembly precision, and reducing the complexity of manual operations. First, from the perspective of improving production efficiency, semi-automatic pin insertion devices automate the pin insertion process, significantly accelerating brushless motor frame assembly. Traditional assembly methods often require workers to manually insert pins into the frame, which is not only time-consuming and labor-intensive but also susceptible to human error, resulting in low production efficiency. Semi-automatic pin insertion devices, by precisely controlling the movement and force of the pins, enable stable and rapid pin insertion, significantly improving overall production line efficiency. Second, semi-automatic pin insertion devices excel in ensuring assembly precision. Brushless motor frame assembly places extremely high demands on pin position and angle; even the slightest deviation can cause motor performance degradation or even malfunction. Through precise design and manufacturing processes, semi-automatic pin insertion devices ensure accurate pin position and angle, thereby improving assembly precision and reliability. Furthermore, semi-automatic pin insertion devices reduce the complexity and labor intensity of manual operations.

[0003] Conventional semi-automatic pin insertion devices for brushless motor frame assembly have shortcomings. First, they cannot reliably clamp brushless motor frames of varying specifications. Second, they cannot rotate the brushless motor frame after clamping it, allowing the multiple pin insertion slots around the perimeter to be sequentially filled with pins. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of the utility model is to overcome the above-mentioned problems existing in the traditional technology and provide a semi-automatic pin insertion device for assembling a brushless motor frame.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0006] A semi-automatic pin insertion device for assembling a brushless motor frame, comprising a pin insertion assembly and a frame clamping assembly;

[0007] The pin assembly includes a base plate, a pin guide block, a cylinder, a pneumatic control switch, a top block, a pin plate and an adjustment block. The base plate is equipped with a pin guide block, a cylinder and a pneumatic control switch for controlling the extension and retraction of a movable rod in the cylinder. The pin guide block is provided with a pin slot and an adjustment slide that are perpendicular to each other. The outer end of the movable rod of the cylinder is connected to the pin plate via the top block. The pin plate is slidably restricted in the pin slot. There are two adjustment blocks, both of which are slidably restricted in the adjustment slide. Each adjustment block is locked in its position in the adjustment slide by a fastening screw. A skeleton positioning groove is formed between the two adjustment blocks.

[0008] The skeleton clamping assembly includes a base plate, a lifting push rod is installed on the lower side of the base plate, the movable end of the lifting push rod is fixed to a carrier plate, a positioning shaft is passed through the carrier plate, one end of the positioning shaft is installed with an internal support skeleton clamp, and the other end of the positioning shaft is connected to the output shaft of the flip motor through a belt transmission member, and the flip motor is installed on the carrier plate.

[0009] Furthermore, in the above-mentioned semi-automatic pin insertion device for assembling the brushless motor frame, a pin release assembly for releasing the pins one by one is installed above the pin slot.

[0010] Furthermore, in the above-mentioned semi-automatic pin insertion device for assembling the brushless motor frame, the frame clamping assembly is installed above the frame positioning groove, and is used to drive the frame to perform vertical displacement and rotation around its own axis after clamping the frame with multiple pin grooves evenly distributed circumferentially on the end face.

[0011] Furthermore, in the above-mentioned semi-automatic pin insertion device for assembling the brushless motor frame, the internal support frame clamp includes an outer box, a movable disk, a rotary bearing, a slider, an internal support rod and an internal support block. The interior of the outer box is equipped with a movable disk and a rotary bearing for driving it to rotate. The movable disk is located on a side away from the rotary bearing and is provided with a plurality of arc-shaped grooves along the circumferential direction. The sliding of the slider is restricted in the corresponding arc-shaped grooves. The outer end of the slider is connected to the internal support block via the internal support rod. The outer box is provided with a radial groove to facilitate the radial displacement of the inner support rod.

[0012] Furthermore, in the above-mentioned semi-automatic pin insertion device for assembling the brushless motor frame, the outer end surface of the inner support block is an arc-shaped surface that cooperates with the brushless motor frame.

[0013] Furthermore, in the above-mentioned semi-automatic pin insertion device for assembling the brushless motor frame, the arc-shaped surface of the inner support block is subjected to anti-slip roughening treatment.

[0014] The beneficial effects of the utility model are:

[0015] The utility model has a reasonable structural design and includes a pin assembly and a skeleton clamping assembly. The pin assembly is mainly composed of a base plate, a pin guide block, a cylinder, a pneumatic control switch, an ejector block, an ejector plate and an adjustment block. The skeleton clamping assembly is mainly composed of a base plate, a lifting push rod, a carrier plate, a flip motor, a belt transmission part, a positioning shaft and an internally supported skeleton clamp. The internally supported skeleton clamp of the skeleton clamping assembly is used to internally support and clamp a skeleton with a plurality of needle grooves uniformly distributed along the circumference of the end face, and then the movable rod of the lifting push rod is extended so that the skeleton enters the skeleton positioning At the same time, the upper needle loading groove is just located on the forward route of the pin slot, the pneumatic control switch is turned on, and the cylinder of the pin assembly is used to drive the ejector plate to move, and the ejector plate can fill the ejector pins pre-released to the pin slot into the needle loading groove; then the lifting push rod is used to drive the internal support skeleton clamp to rise, rotate a certain angle and then drop again, so that the new empty needle loading groove is just located on the forward route of the pin slot, and the next pin insertion operation can be carried out until the assembly of all pins is completed. The overall operation is relatively convenient, which can improve the efficiency of pin assembly.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a schematic structural diagram of the utility model as a whole;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the pin assembly in the utility model;

[0020] Figure 3 This is a schematic diagram of the top view of the pin assembly in the utility model;

[0021] Figure 4 This is a schematic diagram of the main structure of the skeleton clamping assembly in the utility model;

[0022] Figure 5 This is a schematic structural diagram of the internal support frame clamp of the utility model;

[0023] Figure 6 It is a structural diagram of the outer box in the utility model;

[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0025] 1-pin assembly, 11-base plate, 12-pin guide block, 13-cylinder, 14-pneumatic control switch, 15-top block, 16-top plate, 17-pin slot, 18-adjustment block, 19-adjustment slide;

[0026] 2-skeleton clamping assembly, 21-base plate, 22-lifting push rod, 23-carrying plate, 24-flipping motor, 25-belt transmission, 26-positioning shaft, 27-inner support skeleton clamp, 271-outer box, 272-slewing bearing, 273-movable disk, 274-slider, 275-inner support rod, 276-inner support block, 277-radial slide. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] like Figures 1-6 As shown, this embodiment is a semi-automatic pin insertion device for assembling a brushless motor frame, including a pin insertion assembly 1 and a frame clamping assembly 2.

[0029] In this embodiment, the pin assembly 1 comprises a base plate 11, a pin guide block 12, a cylinder 13, a pneumatic control switch 14, a push-up block 15, an ejector plate 16, and an adjustment block 18. The pin guide block 12, the cylinder 13, and the pneumatic control switch 14, which controls the extension and retraction of the movable rod within the cylinder 13, are mounted on the base plate 11. The pin guide block 12 defines mutually perpendicular pin slots 17 and an adjustment slot 19. The outer end of the movable rod within the cylinder 13 is connected to the ejector plate 16 via the push-up block 15, and the ejector plate 16 is slidably restrained within the pin slot 17. There are two adjustment blocks 18, each slidably restrained within the adjustment slot 19. Each adjustment block 18 is locked in place within the adjustment slot 19 by a set screw, and a skeletal positioning slot is formed between the two adjustment blocks 18.

[0030] In this embodiment, the skeleton clamping assembly 2 includes a base plate 21, with a lifting push rod 22 mounted on its underside. A carrier plate 23 is fixed to the movable end of the lifting push rod 22. A positioning shaft 26 extends through the carrier plate 23. An internally supported skeleton clamp 27 is mounted on one end of the positioning shaft 26. The other end of the positioning shaft 26 is connected to the output shaft of a tilting motor 24 via a belt drive 25. The tilting motor 24 is mounted on the carrier plate 23.

[0031] In this embodiment, a pin releasing assembly for releasing the pins one by one is installed above the pin slot 17 .

[0032] In this embodiment, the skeleton clamping assembly 2 is installed above the skeleton positioning groove, and is used to drive the skeleton to perform vertical displacement and rotation around its own axis after clamping the skeleton with multiple needle grooves evenly distributed circumferentially on the end surface.

[0033] In this embodiment, the internally supported skeleton clamp 27 comprises an outer case 271, a movable disk 273, a slewing bearing 272, a slider 274, an inner support rod 275, and an inner support block 276. The outer case 271 houses the movable disk 273 and the slewing bearing 2272 for driving its rotation. The movable disk 273 is circumferentially defined on a surface distal from the slewing bearing 272, with the slider 274 slidingly restrained within corresponding arcuate grooves. The outer end of the slider 274 is connected to the inner support block 276 via the inner support rod 275. The outer case 271 is provided with radial grooves 277 to facilitate radial displacement of the inner support rod 275.

[0034] In this embodiment, the slider 274 is an anti-slip T-shaped slider, and the cross section of the arc-shaped slide groove is a T-shaped structure that is narrow on the outside and wide on the inside.

[0035] In this embodiment, the outer end surface of the inner support block 276 is an arc-shaped surface that matches the brushless motor frame, and the inner support block 276 is provided with an anti-slip roughening treatment at the arc-shaped surface.

[0036] A specific application of this embodiment is as follows: the device includes a pin assembly 1 and a skeleton clamping assembly 2. The pin assembly 1 is mainly composed of a base plate 11, a pin guide block 12, a cylinder 13, a pneumatic control switch 14, a top block 15, a pin plate 16 and an adjustment block 18. The skeleton clamping assembly 2 is mainly composed of a base plate 21, a lifting push rod 22, a carrier plate 23, a flip motor 24, a belt transmission part 25, a positioning shaft 26 and an internal support skeleton clamp 27. The internal support skeleton clamp 27 of the skeleton clamping assembly 2 is used to internally support and clamp a skeleton with multiple needle grooves uniformly distributed on the end surface circumferentially, and then the movable rod of the lifting push rod 22 is extended. , so that when the skeleton enters the skeleton positioning groove, the needle loading groove on it is just located on the forward path of the pin insertion groove 17, and the pneumatic control switch 14 is turned on, and the cylinder 13 of the pin insertion assembly 1 is used to drive the ejector plate 16 to move. The ejector plate 16 can fill the ejector pins pre-released to the pin insertion groove 17 into the needle loading groove; then the lifting push rod 22 is used to drive the internal support type skeleton clamp 27 to rise, rotate a certain angle, and then descend again, so that the new empty needle loading groove is just located on the forward path of the pin insertion groove 17, and the next pin insertion operation can be carried out until the assembly of all pins is completed. The overall operation is relatively convenient, which can improve the efficiency of pin assembly.

[0037] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A semi-automatic pin insertion device for assembling a brushless motor frame, characterized in that: Includes a pin assembly and a skeleton clamping assembly; The pin assembly includes a base plate, a pin guide block, a cylinder, a pneumatic control switch, a top block, a pin plate and an adjustment block. The base plate is equipped with a pin guide block, a cylinder and a pneumatic control switch for controlling the extension and retraction of a movable rod in the cylinder. The pin guide block is provided with a pin slot and an adjustment slide that are perpendicular to each other. The outer end of the movable rod of the cylinder is connected to the pin plate via the top block. The pin plate is slidably restricted in the pin slot. There are two adjustment blocks, both of which are slidably restricted in the adjustment slide. Each adjustment block is locked in its position in the adjustment slide by a fastening screw. A skeleton positioning groove is formed between the two adjustment blocks. The skeleton clamping assembly includes a base plate, a lifting push rod is installed on the lower side of the base plate, the movable end of the lifting push rod is fixed to a carrier plate, a positioning shaft is passed through the carrier plate, one end of the positioning shaft is installed with an internal support skeleton clamp, and the other end of the positioning shaft is connected to the output shaft of the flip motor through a belt transmission member, and the flip motor is installed on the carrier plate.

2. The semi-automatic pin insertion device for brushless motor frame assembly according to claim 1, characterized in that: A pin releasing assembly for releasing the pins one by one is installed above the pin slot.

3. The semi-automatic pin insertion device for brushless motor frame assembly according to claim 1, characterized in that: The skeleton clamping assembly is installed above the skeleton positioning groove, and is used to drive the skeleton to perform vertical displacement and rotation around its own axis after clamping the skeleton with multiple needle grooves evenly distributed circumferentially on the end surface.

4. The semi-automatic pin insertion device for brushless motor frame assembly according to claim 3, characterized in that: The internal support skeleton clamp includes an outer box, a movable disk, a slewing bearing, a slider, an inner support rod and an inner support block. The inner part of the outer box is equipped with a movable disk and a slewing bearing for driving the movable disk to rotate. The movable disk is located on a side away from the slewing bearing and is provided with a plurality of arc-shaped grooves along the circumferential direction. The sliding of the slider is restricted in the corresponding arc-shaped grooves. The outer end of the slider is connected to the inner support block via the inner support rod. The outer box is provided with a radial groove to facilitate the radial displacement of the inner support rod.

5. The semi-automatic pin insertion device for brushless motor frame assembly according to claim 4, characterized in that: The outer end surface of the inner support block is an arc-shaped surface matched with the brushless motor frame.

6. The semi-automatic pin insertion device for brushless motor frame assembly according to claim 5, characterized in that: The inner support block is provided with anti-skid roughening treatment at the arc surface.

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