Efficient centrifugal slag remover
Through the design of swaying horizontal centrifugal screen and arc-shaped tooth plates by driving the servo motor, the problem of low slag removal efficiency of the existing centrifugal slag removal machine is solved, and efficient separation of slag and liquid in the suspension is achieved, reducing labor intensity and time cost.
Patent Information
- Application Number
- CN202422225648.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing centrifugal slag removal machine has low slag removal efficiency, making it difficult to completely separate the slag from the liquid in the suspension, which is high in labor intensity and time-consuming and labor-intensive.
An efficient centrifugal slag removal machine was designed, using a servo motor to drive the horizontal centrifugal screen to rotate at high speed and combined with arc-shaped tooth plates to drive the rotating plate to sway, so as to realize the slag in the suspension swing forward and backward under high-speed rotation conditions, enhancing the solid-liquid separation effect.
The complete separation of the slag body in the suspension and the liquid is achieved, the slag removal efficiency is improved, and labor intensity and time cost are reduced.
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Figure CN223221099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of centrifuges, in particular to a high-efficiency centrifugal slag remover. Background Art
[0002] In industrial production, liquids often contain various solid particles, which can adversely affect product quality and subsequent processing. A centrifugal cleaner utilizes centrifugal force to separate liquid from slag, or the components of a liquid-liquid mixture. It is primarily used to separate slag from liquid in suspensions, and can also be used to remove liquid from wet solids.
[0003] The existing centrifugal deslagging machine not only has the problem of low deslagging efficiency, but also has difficulty in completely separating the slag in the suspension from the liquid. The deslagging effect is poor and requires manual follow-up processing, which is labor-intensive, time-consuming and labor-intensive, and has poor practicality. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency centrifugal slag remover, which solves the technical problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency centrifugal slag remover, comprising a base and a transmission belt, the top of the base is symmetrically connected to a bracket, the inner wall of the bracket is rotatably connected to a rotating shaft 1, the outer wall of the rotating shaft 1 is fixedly connected to a rotating plate, the lower end of the rotating plate is fixedly connected to an arc-shaped tooth plate, the top of the base is fixedly connected to a fixed plate, the outer wall of the fixed plate is fixedly connected to a servo motor 1, the output end of the servo motor 1 is fixedly connected to a driving gear, the top of the base and the inner side of the fixed plate are fixedly connected to a fixed seat, the driving gear is rotatably installed on the fixed seat, the outer wall of the driving gear is meshed with the inner wall of the arc-shaped tooth plate, and a centrifugal screening mechanism is rotatably provided on the rotating plate.
[0006] Preferably, the centrifugal screening mechanism includes several processing cylinders, the inner wall of each processing cylinder is rotatably connected to a horizontal centrifugal screen, the left end of the horizontal centrifugal screen is fixedly connected to a rotating rod, the outer wall of the rotating rod is rotatably connected to the inner wall of the processing cylinder, and the left end of the rotating rod is rotatably connected to the inner wall of the rotating plate.
[0007] Preferably, the outer wall of each rotating rod is fixedly connected to a guide wheel, the outer wall of the rotating plate on the left is fixedly connected to servo motor 2, the output end of servo motor 2 is fixedly connected to the left end of one of the rotating rods, and several guide wheels are connected through a transmission belt.
[0008] Preferably, the right end of each processing cylinder is rotatably connected to a cover plate, and a circular hole is correspondingly opened on the inner wall of the right rotating plate and located on the outer side of the cover plate, and the diameter of the circular hole is larger than the diameter of the cover plate.
[0009] Preferably, a feed pipe and a discharge pipe are fixedly connected to the cover plate, the feed pipe is located above the discharge pipe, the output end of the feed pipe extends to the interior of the horizontal centrifugal screen, the output end of the discharge pipe extends to the bottom of the inner wall of the processing cylinder, and a valve is provided on the discharge pipe.
[0010] Preferably, a plurality of limiting rings are correspondingly provided on the inner side wall of the right rotating plate and located on the right side of the processing cylinder, and the inner wall of the limiting ring is rotatably connected to the outer wall of the processing cylinder.
[0011] Compared with the related art, the high-efficiency centrifugal slag remover provided by the utility model has the following beneficial effects:
[0012] 1. When the centrifugal slag remover is in use, the suspension to be processed is added to the centrifugal screening mechanism, and then the servo motor 2 and the servo motor 1 are started synchronously. The servo motor 2 drives the horizontal centrifugal screen to rotate at high speed, and the slag in the suspension is thrown onto the horizontal centrifugal screen to achieve solid-liquid separation. When the servo motor 1 is started, the driving gear drives the arc-shaped tooth plate to swing, so that the horizontal centrifugal screen can swing back and forth under the condition of high-speed rotation, so that the slag in the suspension can be separated more thoroughly, the slag removal effect is good, and the processing efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural diagram of the utility model;
[0014] Figure 2 This is the main view of the utility model;
[0015] Figure 3 This is a structural diagram of a horizontal centrifugal screen of the present utility model;
[0016] Figure 4 This is a structural diagram of the transmission belt of the present utility model.
[0017] In the figure: 1. Base; 2. Bracket; 3. Rotating shaft 1; 4. Rotating plate; 5. Fixed plate; 6. Fixed seat; 7. Driving gear; 8. Servo motor 1; 9. Arc gear plate; 10. Servo motor 2; 11. Guide wheel; 12. Transmission belt; 13. Processing cylinder; 14. Horizontal centrifugal screen; 15. Circular hole; 16. Cover plate; 17. Feed pipe; 18. Discharge pipe; 19. Limiting ring. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] Example:
[0020] See also Figure 1-Figure 4 The utility model provides a technical solution: a high-efficiency centrifugal slag remover, including a base 1 and a transmission belt 12, the top of the base 1 is symmetrically connected to a bracket 2, the inner wall of the bracket 2 is rotatably connected to a rotating shaft 3, the outer wall of the rotating shaft 3 is fixedly connected to a rotating plate 4, the lower end of the rotating plate 4 is fixedly connected to an arc-shaped toothed plate 9, the top of the base 1 is fixedly connected to a fixed plate 5, the outer wall of the fixed plate 5 is fixedly connected to a servo motor 8, the output end of the servo motor 8 is fixedly connected to a driving gear 7, the top of the base 1 and located on the inner side of the fixed plate 5 is fixedly connected There is a fixed seat 6, and the driving gear 7 is rotatably installed on the fixed seat 6. The outer wall of the driving gear 7 is meshed with the inner wall of the arc-shaped tooth plate 9. A centrifugal screening mechanism is rotatably provided on the rotating plate 4. When the device is used, the suspension to be processed is added to the centrifugal screening mechanism, and then the driving gear 7 is driven to rotate by starting the servo motor 8. The arc-shaped tooth plate 9 is driven to rotate by the driving gear 7, so that the rotating plate 4 is shaken back and forth on the base 1, so that the slag and liquid in the suspension can be more fully separated, thereby improving the efficiency of the suspension processing;
[0021] In this embodiment, the centrifugal screening mechanism includes several processing cylinders 13, the inner wall of each processing cylinder 13 is rotatably connected to a horizontal centrifugal screen 14, the left end of the horizontal centrifugal screen 14 is fixedly connected to a rotating rod, the outer wall of the rotating rod is rotatably connected to the inner wall of the processing cylinder 13, the left end of the rotating rod is rotatably connected to the inner wall of the rotating plate 4, the outer wall of each rotating rod is fixedly connected to a guide wheel 11, the outer wall of the left rotating plate 4 is fixedly connected to a servo motor 2 10, the output end of the servo motor 2 10 is fixedly connected to the left end of one of the rotating rods, and the guide wheels 11 are connected to each other through a transmission belt 12;
[0022] When processing the suspension, first open the feed pipe 17 on the cover plate 16 and add the suspension to the horizontal centrifugal screen 14. Then start the servo motor 10 to drive the horizontal centrifugal screen 14 to rotate at high speed. Under the action of centrifugal force, the slag in the suspension is filtered by the horizontal centrifugal screen 14 on the inner surface of the screen, while the liquid in the suspension is thrown into the inner cavity of the processing cylinder 13, realizing solid-liquid separation. Not only is the screening thorough, but the slag removal efficiency is also high.
[0023] In this embodiment, the right end of each processing cylinder 13 is rotatably connected to a cover plate 16, and a circular hole 15 is correspondingly opened on the inner wall of the right rotating plate 4 and on the outer side of the cover plate 16. The diameter of the circular hole 15 is larger than the diameter of the cover plate 16, and a feed pipe 17 and a discharge pipe 18 are fixedly connected to the cover plate 16. The feed pipe 17 is located above the discharge pipe 18, and the output end of the feed pipe 17 extends to the interior of the horizontal centrifugal screen 14, and the output end of the discharge pipe 18 extends to the bottom of the inner wall of the processing cylinder 13. A valve is provided on the discharge pipe 18. After the suspension deslagging is completed, the servo motor 1 8 and the servo motor 2 10 are turned off. At this time, the rotating plate 4 stops shaking, and the horizontal centrifugal screen 14 stops rotating. Then, the valve on the discharge pipe 18 is opened to discharge the separated liquid. After discharge, the separated slag (i.e., slag) can be uniformly cleared out by opening the cover plate 16, and the deslagging effect is good.
[0024] In this embodiment, a plurality of limiting rings 19 are provided on the inner wall of the right rotating plate 4 and on the right side of the processing cylinder 13. The inner wall of the limiting ring 19 is rotatably connected to the outer wall of the processing cylinder 13. The left end of the processing cylinder 13 is rotatably connected to the horizontal centrifugal screen 14, and its left end can be supported by the horizontal centrifugal screen 14. The right end of the processing cylinder 13 is limited by a plurality of limiting rings 19 to ensure that the processing cylinder 13 can be stably installed on the rotating plate 4.
[0025] Working principle: When the device is used, the suspension to be processed is added to the centrifugal screening mechanism, and then the servo motor 18 is started to drive the driving gear 7 to rotate, and the driving gear 7 drives the arc-shaped tooth plate 9 to rotate, so that the rotating plate 4 shakes back and forth on the base 1, so that the slag and liquid in the suspension can be more fully separated, thereby improving the efficiency of the suspension processing. When the suspension is processed, the feed pipe 17 on the cover plate 16 is first opened. After opening, the suspension is added to the horizontal centrifugal screen 14, and then the servo motor 2 10 is started to drive the horizontal centrifugal screen 14 to rotate at high speed. The centrifugal screen 14 is a horizontal centrifugal screen that is used for screening liquids, and the centrifugal screen 14 is a horizontal centrifugal screen that is used for screening liquids. ...
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency centrifugal slag remover, comprising a base (1) and a transmission belt (12), characterized in that: The top of the base (1) is symmetrically connected to a bracket (2), the inner wall of the bracket (2) is rotatably connected to a rotating shaft (3), the outer wall of the rotating shaft (3) is fixedly connected to a rotating plate (4), the lower end of the rotating plate (4) is fixedly connected to an arc-shaped toothed plate (9), the top of the base (1) is fixedly connected to a fixed plate (5), the outer wall of the fixed plate (5) is fixedly connected to a servo motor (8), the output end of the servo motor (8) is fixedly connected to a driving gear (7), the top of the base (1) and the inner side of the fixed plate (5) are fixedly connected to a fixed seat (6), the driving gear (7) is rotatably mounted on the fixed seat (6), the outer wall of the driving gear (7) is meshed with the inner wall of the arc-shaped toothed plate (9), and a centrifugal screening mechanism is rotatably provided on the rotating plate (4).
2. A high-efficiency centrifugal slag remover according to claim 1, characterized in that: The centrifugal screening mechanism comprises a plurality of processing cylinders (13), the inner wall of each processing cylinder (13) is rotatably connected to a horizontal centrifugal screen (14), the left end of the horizontal centrifugal screen (14) is fixedly connected to a rotating rod, the outer wall of the rotating rod is rotatably connected to the inner wall of the processing cylinder (13), and the left end of the rotating rod is rotatably connected to the inner wall of the rotating plate (4).
3. A high-efficiency centrifugal slag remover according to claim 2, characterized in that: The outer wall of each rotating rod is fixedly connected to a guide wheel (11), the outer wall of the rotating plate (4) on the left side is fixedly connected to a servo motor 2 (10), the output end of the servo motor 2 (10) is fixedly connected to the left end of one of the rotating rods, and the guide wheels (11) are connected to each other through a transmission belt (12).
4. The high-efficiency centrifugal slag remover according to claim 2, characterized in that: The right end of each processing cylinder (13) is rotatably connected to a cover plate (16), and a circular hole (15) is correspondingly opened on the inner wall of the right rotating plate (4) and located on the outer side of the cover plate (16), and the diameter of the circular hole (15) is larger than the diameter of the cover plate (16).
5. The high-efficiency centrifugal slag remover according to claim 4, characterized in that: A feed pipe (17) and a discharge pipe (18) are fixedly connected to the cover plate (16), the feed pipe (17) is located above the discharge pipe (18), the output end of the feed pipe (17) extends to the interior of the horizontal centrifugal screen (14), and the output end of the discharge pipe (18) extends to the bottom of the inner wall of the processing cylinder (13), and a valve is provided on the discharge pipe (18).
6. The high-efficiency centrifugal slag remover according to claim 2, characterized in that: A plurality of limiting rings (19) are correspondingly provided on the inner side wall of the right rotating plate (4) and located on the right side of the processing cylinder (13), and the inner wall of the limiting ring (19) is rotatably connected to the outer wall of the processing cylinder (13).