Durable reaction kettle for processing chemical raw materials
By designing a durable reactor with hollow shaft and discharge mechanism, the problems of uneven mixing and poor cleaning are solved, efficient mixing and cleaning of the inner wall of the kettle body are achieved, and the uniformity of the chemical reaction and the service life of the equipment are improved.
Patent Information
- Application Number
- CN202422296980.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The mixing effect of existing chemical reactors is poor, resulting in uneven mixing, and dirt is easily accumulated on the inner wall after long-term use, affecting the reaction effect and equipment life.
A durable reactor including a hollow shaft, a discharge mechanism and a support structure is designed. Through the combination of the hollow shaft and a discharge mechanism, high-speed mixing of liquid materials is achieved and the cleaning function of residual substances on the inner wall of the kettle body is achieved.
It realizes efficient and uniform mixing of liquid materials, ensures the efficiency of chemical reactions, and has the cleaning function inside the kettle body to remove residual substances on the inner wall.
Smart Images

Figure CN223221508U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring mechanisms of chemical reactors, in particular to a durable reactor for processing chemical raw materials. Background Art
[0002] In the chemical industry, chemical reactors are crucial equipment for chemical reactions. They typically consist of a reactor body, a stirring mechanism, heating equipment, and a cooling device. The stirring performance of a chemical reactor directly affects the speed and efficiency of the chemical reaction, and is also related to the quality and yield of the product.
[0003] Currently, existing chemical reactors often have poor stirring performance during the stirring process, preventing adequate mixing and resulting in uneven reactions, impacting product quality. Furthermore, after prolonged use, existing chemical reactors are prone to accumulation of dirt on their inner walls. Failure to clean these surfaces promptly can affect reaction performance and even damage the equipment. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the shortcomings of the existing technology, the utility model provides a durable reactor for processing chemical raw materials, which has the advantages of uniform mixing and good cleaning effect, and solves the problems of uneven mixing and poor cleaning effect.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose of uniform mixing and good cleaning effect, the utility model provides the following technical solutions:
[0008] A durable reactor for processing chemical raw materials, comprising a reactor body and a feed pipe, wherein a water inlet pipe is provided on the top of the reactor body, a discharge pipe and a rotating motor are installed on the bottom of the reactor body, and a stirring mechanism is provided inside the reactor body;
[0009] The stirring mechanism consists of a hollow shaft, a discharging mechanism, and a supporting structure. The discharging mechanism is installed outside the middle section of the hollow shaft, and the supporting structure is installed on the hollow shaft, and the supporting structure is located below the discharging mechanism.
[0010] The discharge mechanism consists of a turbofan and a housing, wherein the turbofan is installed inside the housing;
[0011] The supporting structure consists of three support rods 1, three support rods 2, a positioning ring 1 and a positioning ring 2. The top of the support rod 1 is installed on the positioning ring 1, the bottom of the support rod 1 is connected to the top of the support rod 2, and the bottom of the support rod 2 is installed on the positioning ring 2.
[0012] As an optimal technical solution of the present invention, the hollow shaft passes through the kettle body, and the top of the hollow shaft is rotatably connected to the bottom of the booster pump, the bottom of the hollow shaft is connected to the rotating motor, and the top of the booster pump is equipped with the above-mentioned feed pipe, which is provided with a valve.
[0013] As a preferred technical solution of the present invention, a support frame is welded at the bottom of the kettle body for installing a rotating motor, and a valve is provided on the discharge pipe at the bottom of the kettle body.
[0014] As a preferred technical solution of the present invention, the discharging mechanism is rotatably connected to the hollow shaft, the shell is rotatably connected to the turbofan, and the shell is a hollow structure for accommodating the turbofan.
[0015] As an optimal technical solution of the present invention, the positioning ring 1 and the positioning ring 2 are both spirally distributed with three grooves for connecting with the support rod 1 and the support rod 2, and the positioning ring 1 and the positioning ring 2 are plugged into the support rod 1 and the support rod 2.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the present invention provides a durable reactor for chemical raw material processing, which has the following beneficial effects:
[0018] This durable reactor for processing chemical raw materials can not only efficiently mix liquid materials through the design of the hollow shaft and the discharge mechanism, ensuring the uniformity and high efficiency of the chemical reaction, but also has a cleaning function for the inside of the reactor body, which can remove residual substances on the inner wall of the reactor body after completing the reaction task. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a cross-sectional view of the kettle structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the interior of the kettle structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the discharging mechanism of the utility model structure.
[0023] In the figure: 1. kettle body; 2. water inlet pipe; 3. hollow shaft; 301. discharge mechanism; 302. support rod 1; 303. support rod 2; 304. positioning ring 1; 305. positioning ring 2; 4. booster pump; 5. valve; 6. feed pipe; 7. discharge pipe; 8. rotating motor; 9. support frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0027] See also Figure 1-4 ,
[0028] A durable reactor for processing chemical raw materials, comprising a reactor body 1, a feed pipe 6, a water inlet pipe 2 provided on the top of the reactor body 1, a discharge pipe 7 and a rotating motor 8 installed on the bottom of the reactor body 1, and a stirring mechanism provided inside the reactor body 1;
[0029] The stirring mechanism consists of a hollow shaft 3, a discharging mechanism 301, and a supporting structure. The discharging mechanism 301 is installed outside the middle section of the hollow shaft 3, and the supporting structure is installed on the hollow shaft 3, and the supporting structure is located below the discharging mechanism 301.
[0030] The discharge mechanism 301 is composed of a turbofan 30101 and a housing 30102 , wherein the turbofan 30101 is installed inside the housing 30102 ;
[0031] The supporting structure consists of three support rods 1 302, three support rods 2 303, a positioning ring 1 304 and a positioning ring 2 305. The top of the support rod 1 302 is installed on the positioning ring 1 304, the bottom of the support rod 1 302 is connected to the top of the support rod 2 303, and the bottom of the support rod 2 303 is installed on the positioning ring 2 305.
[0032] In this example, the hollow shaft 3 passes through the kettle body 1, and the top of the hollow shaft 3 is rotatably connected to the bottom of the booster pump 4, the bottom of the hollow shaft 3 is connected to the rotating motor 8, the top of the booster pump 4 is equipped with the above-mentioned feed pipe, and a valve is provided on the feed pipe 6.
[0033] It should be noted that the rotating motor 8 drives the rotation of the hollow shaft 3 to drive the operation of the stirring mechanism. The hollow shaft 3 is connected to the feed pipe 6 through the booster pump 4 to transport the material into the kettle body 1. The valve on the feed pipe 6 can control the material entering the kettle body 1.
[0034] In this example, a support frame 9 is welded to the bottom of the kettle body 1 for installing a rotating motor 8, and a valve is provided at the discharge pipe 7 at the bottom of the kettle body 1.
[0035] It should be noted that, through this design, the rotary motor 8 can be stably installed at the bottom of the kettle body 1, thereby effectively transmitting power and driving the stirring mechanism to work.
[0036] In this example, the discharge mechanism 301 is rotationally connected to the hollow shaft 3, the housing is rotationally connected to the turbofan, and the housing is a hollow structure for accommodating the turbofan.
[0037] It should be noted that the stirring and discharging efficiency of the equipment is improved by the rotational connection between the discharging mechanism 301 and the hollow shaft 3, the rotational connection between the shell and the turbofan, and the hollow structure of the shell for accommodating the turbofan.
[0038] In this example, both positioning ring 1 304 and positioning ring 2 305 have three spirally distributed grooves for connecting with support rod 1 302 and support rod 2 303, and positioning ring 1 304 and positioning ring 2 305 are plugged into support rod 1 302 and support rod 2 303.
[0039] It should be noted that the spiral distribution and groove design of the positioning ring, as well as the plug-in connection with the support rod, not only improve the accuracy and stability of positioning, but also ensure the reliability and easy maintenance of the entire structure.
[0040] In summary, the material enters the booster pump 4 through the feed pipe 6. After being pressurized, the material is transported to the hollow shaft 3. During this process, the rotary motor 8 operates, driving the hollow shaft 3 to rotate at high speed. As the hollow shaft 3 rotates, the material flows to the discharge mechanism 301. At this time, the turbofan starts, rapidly pushing the material out through the four discharge ports outside the shell. As the discharge mechanism 301 rotates, the material is quickly and evenly mixed with the liquid inside the kettle body 1 due to the dual rotation of the hollow shaft 3 and the discharge mechanism 301.
[0041] When the liquid inside the kettle body 1 needs to be discharged, it is discharged through the discharge pipe 7. In order to clean the inside of the kettle body 1, it is only necessary to switch the feed pipe 6 to a water pipe to achieve flushing of the inside of the kettle body 1.
[0042] Beneficial effects:
[0043] This durable reactor for processing chemical raw materials can not only efficiently mix liquid materials through the design of the hollow shaft and the discharge mechanism, ensuring the uniformity and high efficiency of the chemical reaction, but also has a cleaning function for the inside of the reactor body, which can remove residual substances on the inner wall of the reactor body after completing the reaction task.
[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A durable reactor for processing chemical raw materials, comprising a reactor body and a feed pipe, characterized in that: A water inlet pipe is provided on the top of the kettle body, a discharge pipe and a rotating motor are installed at the bottom of the kettle body, and a stirring mechanism is provided inside the kettle body; The stirring mechanism consists of a hollow shaft, a discharging mechanism, and a supporting structure. The discharging mechanism is installed outside the middle section of the hollow shaft, and the supporting structure is installed on the hollow shaft, and the supporting structure is located below the discharging mechanism. The discharge mechanism consists of a turbofan and a housing, wherein the turbofan is installed inside the housing; The supporting structure consists of three support rods 1, three support rods 2, a positioning ring 1 and a positioning ring 2. The top of the support rod 1 is installed on the positioning ring 1, the bottom of the support rod 1 is connected to the top of the support rod 2, and the bottom of the support rod 2 is installed on the positioning ring 2.
2. The durable reactor for chemical raw material processing according to claim 1, characterized in that: The hollow shaft passes through the kettle body, and the top of the hollow shaft is rotatably connected to the bottom of the booster pump. The bottom of the hollow shaft is connected to the rotating motor. A feed pipe is installed on the top of the booster pump, and a valve is provided on the feed pipe.
3. The durable reactor for chemical raw material processing according to claim 1, characterized in that: A support frame is welded at the bottom of the kettle body for installing a rotating motor, and a discharge pipe at the bottom of the kettle body is provided with a valve.
4. The durable reactor for chemical raw material processing according to claim 1, characterized in that: The discharging mechanism is rotatably connected to the hollow shaft, the shell is rotatably connected to the turbofan, and the shell is a hollow structure for accommodating the turbofan.
5. The durable reactor for chemical raw material processing according to claim 1, characterized in that: The first and second positioning rings are both spirally distributed with three grooves for connecting with the first and second support rods, and the first and second positioning rings are plugged into the first and second support rods.