Centralized collecting and processing device for batting

Through the centralized collection and treatment device of wool floes, the negative pressure effect of the fan and the automated anti-blocking compression mechanism are used to solve the problem of wool floes that cannot be collected during the rocking machine production process, efficient purification and resource utilization are achieved, and environmental pollution and costs are reduced.

CN223222159UActive Publication Date: 2025-08-15JINHUA HONGJING FABRIC ORGANIZING CO LTD
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Patent Information

Application Number
CN202422357387.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-15
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The wool produced by existing rocker machines during production cannot be effectively collected, resulting in environmental pollution and health threats, while increasing the burden of cleaning work.

Method used

A centralized collection and treatment device for floe is designed, including floe collection mechanism, anti-blocking component and compression mechanism. The negative pressure effect generated by the fan is used to suck floe into the collection box and filter it through the filter. The anti-blocking component automatically cleans the filter net, and the compression mechanism realizes automatic compression of floe.

Benefits of technology

It realizes efficient centralized collection and air purification of wool, reduces pollution in the production environment, improves the quality of the working environment, reduces the frequency of manual maintenance and processing costs, and improves resource utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batting centralized collecting and processing device which comprises a batting collecting mechanism, the batting collecting mechanism comprises a collecting box, a filter screen is fixedly installed in the collecting box, a fan is fixedly installed at the bottom of the batting collecting mechanism, and the interior of the upper end of the collecting box is communicated with the interiors of a plurality of anti-pilling machine bodies through negative pressure pipes. An anti-blocking assembly for preventing the filter screen from being blocked is arranged in the collecting box, and a compressing mechanism for intensively collecting and compressing fluff filtered by the filter screen is arranged at the lower end of the collecting box; through the design of the fluff collecting mechanism and the negative pressure effect generated by the fan, fluff generated by the multi-polar fleece machine body is effectively sucked into the collecting box and is filtered by the filter screen, so that efficient centralized collection and air purification of the fluff are realized, fluff pollution in a production environment is reduced, and the quality of a working environment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric production, in particular to a device for centralized collection and processing of lint. Background Art

[0002] Polar fleece is a kind of knitted fabric, which is widely made into various pajamas and jackets and is deeply loved by consumers. Polar fleece is made of small ingot knitting structure and woven by large circular knitting machine. After weaving, the grey fabric needs to go through complex processes such as dyeing, napping, combing, shearing and polarizing. Polar fleece machine is an essential equipment in the polarizing process.

[0003] When using a pelletizer to pelletize fabrics, a large amount of lint will be generated. However, the existing pelletizers do not have the function of collecting lint, which not only affects the environmental sanitation of the workshop, but also poses a potential threat to the health of the operators, while increasing the burden of subsequent cleaning work.

[0004] Therefore, a device for collecting and processing lint is proposed. Utility Model Content

[0005] The purpose of the present invention is to provide a device for collecting and processing lint, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0007] A device for centralized collection and processing of fluff includes a fluff collection mechanism, the fluff collection mechanism includes a collection box, a filter screen is fixedly installed inside the collection box, a fan is fixedly installed on the bottom of the fluff collection mechanism, the upper end of the collection box is connected to the interior of several pellet machine bodies through a negative pressure pipe, the interior of the collection box is provided with an anti-blocking component to prevent the filter screen from being blocked, and the lower end of the collection box is provided with a compression mechanism for centralized collection and compression of fluff filtered by the filter screen.

[0008] In a centralized fluff collection and processing device according to the utility model, the anti-blocking component includes a motor, the top of the collection box is open, a cover is fixedly installed on the top of the collection box, the motor is fixedly installed on the top of the cover, a rotating shaft is rotatably installed inside the collection box, a brush is fixedly installed on the bottom of the rotating shaft, and the bristles of the brush are in contact with the top of the filter.

[0009] In a centralized fluff collection and processing device according to the utility model, a collection port is provided on the collection box, and the bottom of the collection port is connected to the feed port of the compression mechanism through a conveying pipe. The fluff collected by the filter can enter the compression mechanism through the collection port via the conveying pipe.

[0010] In a centralized hair collection and processing device according to the utility model, the compression mechanism includes a compression cylinder, the lower end of the conveying pipe is connected to the interior of the compression cylinder, one end of the compression cylinder is open, and an opening and closing door is hinged at the opening of the compression cylinder through a hinge. A cylinder is fixedly installed at one end of the compression cylinder away from the opening and closing door, and a compression block is slidably provided inside the compression cylinder, and the piston rod end of the cylinder is fixedly connected to the compression block.

[0011] In a centralized lint collection and processing device according to the utility model, an iron plate is fixedly embedded on the side of the opening and closing door close to the compression cylinder, and an electromagnet is fixedly embedded on the side of the compression cylinder close to the opening and closing door. When the electromagnet is energized, the iron plate can be magnetically fixed.

[0012] In a centralized fluff collection and processing device according to the utility model, a first connecting rod is fixedly connected to the top of the compression cylinder, a second connecting rod is fixedly connected to the top of the opening and closing door, a tension spring is arranged between the first connecting rod and the second connecting rod, one end of the tension spring is hung on the first connecting rod, and the other end of the tension spring is hung on the second connecting rod.

[0013] The utility model has at least the following beneficial effects:

[0014] The utility model adopts the design of the lint collection mechanism and utilizes the negative pressure effect generated by the fan to effectively suck the lint generated by the multi-shaker body into the collection box and filter it through the filter screen, thereby achieving efficient centralized collection of lint and air purification, reducing lint pollution in the production environment and improving the quality of the working environment.

[0015] The introduction of anti-blocking components can automatically clean the fluff on the filter to prevent filter blockage, ensuring the stability and continuity of collection efficiency and reducing the frequency and cost of manual maintenance;

[0016] The design of the compression mechanism enables the collected fluff to be automatically compressed, greatly reducing the volume of the fluff, facilitating subsequent storage and transportation, improving space utilization and reducing processing costs;

[0017] It effectively solves the problem of lint pollution in the textile, clothing and other industries, reduces environmental pollution, improves resource utilization efficiency, reduces the production costs of enterprises, and has good environmental and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0019] Figure 1 This is a schematic diagram of the structure of the device for centralized collection and treatment of lint in the present utility model;

[0020] Figure 2 This is a schematic structural diagram of a collection box of the present utility model;

[0021] Figure 3 This is a partial structural diagram of the collection box of the present utility model;

[0022] Figure 4 This is a schematic cross-sectional view of the collection box of the present invention;

[0023] Figure 5 This is a schematic cross-sectional view of the compression mechanism of the present invention;

[0024] Figure 6 for Figure 5 Schematic diagram of the enlarged structure of part A in .

[0025] Description of Figure Numbers:

[0026] 1. Lint collection mechanism; 101. Collection box; 1011. Collection port; 102. Cover; 103. Motor; 104. Support legs; 105. Rotating shaft; 106. Brush; 107. Fan; 108. Filter;

[0027] 2. Delivery pipe;

[0028] 3. Compression mechanism; 301. Compression cylinder; 3011. First connecting rod; 302. Opening and closing door; 3021. Second connecting rod; 303. Cylinder; 304. Compression block; 305. Tension spring;

[0029] 4. The main body of the shaker;

[0030] 5. Negative pressure tube. DETAILED DESCRIPTION

[0031] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0032] Please refer to Figures 1 to 6As shown, this embodiment provides a device for centralized collection and processing of fluff, including a fluff collection mechanism 1, the fluff collection mechanism 1 includes a collection box 101, a filter 108 is fixedly installed inside the collection box 101, a fan 107 is fixedly installed on the bottom of the fluff collection mechanism 1, and the upper end of the collection box 101 is connected to the interior of several pelletizer bodies 4 through a negative pressure pipe 5. Through the design of the fluff collection mechanism 1 and the negative pressure effect generated by the fan 107, the fluff generated by the multiple pelletizer bodies 4 is effectively sucked into the collection box 101 and filtered through the filter 108, thereby realizing efficient centralized collection of fluff and air purification, reducing fluff pollution in the production environment, and improving the quality of the working environment.

[0033] The interior of the collection box 101 is provided with an anti-blocking component to prevent the filter 108 from being blocked. In this embodiment, the anti-blocking component includes a motor 103, and the top of the collection box 101 is open. A cover 102 is fixedly installed on the top of the collection box 101, and the motor 103 is fixedly installed on the top of the cover 102. A rotating shaft 105 is rotatably installed inside the collection box 101, and a brush 106 is fixedly installed on the bottom of the rotating shaft 105. The bristles of the brush 106 are in contact with the top of the filter 108. The anti-blocking component can automatically clean the fluff on the filter 108 to prevent the filter 108 from being blocked, thereby ensuring the stability and continuity of the collection efficiency and reducing the frequency and cost of manual maintenance.

[0034] The lower end of the collection box 101 is provided with a compression mechanism 3 for collecting and compressing the fluff filtered by the filter 108. In this embodiment, a collection port 1011 is opened on the collection box 101. The bottom of the collection port 1011 is connected to the feed port of the compression mechanism 3 through the delivery pipe 2. The fluff collected by the filter 108 can enter the compression mechanism 3 through the collection port 1011 and the delivery pipe 2. The compression mechanism 3 includes a compression cylinder 301. The lower end of the delivery pipe 2 is connected to the interior of the compression cylinder 301. The compression cylinder 301 is connected to the inner wall of the compression cylinder 301. 1 is open at one end, and an opening and closing door 302 is hinged at the opening of the compression cylinder 301 through a hinge. A cylinder 303 is fixedly installed at the end of the compression cylinder 301 away from the opening and closing door 302. A compression block 304 is slidingly provided inside the compression cylinder 301, and the piston rod end of the cylinder 303 is fixedly connected to the compression block 304. The compression mechanism 3 is set so that the collected fluff can be automatically compressed, which greatly reduces the volume of the fluff, facilitates subsequent storage and transportation, improves space utilization, and reduces processing costs.

[0035] Furthermore, in order to facilitate the opening and closing of the opening and closing door 302, an iron plate is fixedly embedded on the side of the opening and closing door 302 close to the compression cylinder 301, and an electromagnet is fixedly embedded on the side of the compression cylinder 301 close to the opening and closing door 302. When the electromagnet is energized, the iron plate can be magnetically fixed. The top of the compression cylinder 301 is fixedly connected to the first connecting rod 3011, and the top of the opening and closing door 302 is fixedly connected to the second connecting rod 3021. A tension spring 305 is arranged between the first connecting rod 3011 and the second connecting rod 3021. One end of the tension spring 305 is hung on the first connecting rod 3011, and the other end of the tension spring 305 is hung on the second connecting rod 3021.

[0036] By setting the iron plate and electromagnet, when closing, the electromagnet is energized, and the opening and closing door 302 is firmly fixed on the compression cylinder 301. When the opening and closing door 302 needs to be opened, it is only necessary to disconnect the power supply of the electromagnet. Through the set tension spring 305, the opening and closing door 302 can be automatically closed after the cylinder 303 pushes the compressed fluff out of the compression cylinder 301.

[0037] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.

[0038] Working principle: When in use, start the fan 107 and the motor 103 to generate negative pressure in the collection box 101, and then the fluff generated in the granulator body 4 enters the collection box 101 through the negative pressure pipe 5. The fluff entering the collection box 101 is intercepted and filtered by the filter 108. The brush 106 is driven by the motor 103 to rotate, and the fluff intercepted on the filter 108 enters the compression cylinder 301 through the collection port 1011 and the delivery pipe 2. By intermittently controlling the cylinder The piston rod 303 is extended and retracted, thereby compressing the fluff entering the compression cylinder 301. When the compressed fluff needs to be pushed out of the compression cylinder 301, the power supply of the electromagnet is disconnected, and then the piston rod of the cylinder 303 is controlled to extend, and the compressed fluff is pushed out of the compression cylinder 301. Then the cylinder 303 is controlled to retract. At this time, the opening and closing door 302 is reopened under the tension of the tension spring 305, and then the electromagnet is energized to fix the opening and closing door 302 on the compression cylinder 301 again.

[0039] The above description shows and describes several preferred embodiments of the present invention. However, as previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention as taught herein or through the techniques or knowledge in the relevant field. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.

Claims

1. A device for collecting and processing lint, characterized in that: The invention comprises a fluff collecting mechanism (1), wherein the fluff collecting mechanism (1) comprises a collecting box (101), a filter screen (108) is fixedly installed inside the collecting box (101), a fan (107) is fixedly installed at the bottom of the fluff collecting mechanism (1), the interior of the upper end of the collecting box (101) is connected to the interior of a plurality of pellet machine bodies (4) through a negative pressure pipe (5), an anti-blocking component is provided inside the collecting box (101) to prevent the filter screen (108) from being blocked, and a compression mechanism (3) is provided at the lower end of the collecting box (101) for centrally collecting and compressing the fluff filtered by the filter screen (108).

2. The device for centralized collection and treatment of lint according to claim 1, characterized in that: The anti-blocking component comprises a motor (103); the top of the collection box (101) is open; a cover plate (102) is fixedly mounted on the top of the collection box (101); the motor (103) is fixedly mounted on the top of the cover plate (102); a rotating shaft (105) is rotatably mounted inside the collection box (101); a brush (106) is fixedly mounted on the bottom of the rotating shaft (105); and the bristles of the brush (106) are in contact with the top of the filter screen (108).

3. The device for centralized collection and treatment of lint according to claim 2, characterized in that: The collecting box (101) is provided with a collecting port (1011), the bottom of which is connected to the feed port of the compression mechanism (3) via a conveying pipe (2), and the fluff collected by the filter screen (108) can enter the compression mechanism (3) via the collecting port (1011) and the conveying pipe (2).

4. The device for centralized collection and treatment of lint according to claim 3, characterized in that: The compression mechanism (3) includes a compression cylinder (301), the lower end of the delivery pipe (2) is connected to the interior of the compression cylinder (301), one end of the compression cylinder (301) is open, and an opening and closing door (302) is hingedly connected to the opening of the compression cylinder (301) through a hinge. A cylinder (303) is fixedly installed at one end of the compression cylinder (301) away from the opening and closing door (302), and a compression block (304) is slidably provided inside the compression cylinder (301), and the end of the piston rod of the cylinder (303) is fixedly connected to the compression block (304).

5. The device for centralized collection and treatment of lint according to claim 4, characterized in that: An iron plate is fixedly embedded on one side of the opening and closing door (302) close to the compression cylinder (301), and an electromagnet is fixedly embedded on one side of the compression cylinder (301) close to the opening and closing door (302). When the electromagnet is energized, it can magnetically fix the iron plate.

6. The device for centralized collection and treatment of lint according to claim 5, characterized in that: The top of the compression cylinder (301) is fixedly connected to a first connecting rod (3011), and the top of the opening and closing door (302) is fixedly connected to a second connecting rod (3021). A tension spring (305) is provided between the first connecting rod (3011) and the second connecting rod (3021), one end of the tension spring (305) is hung on the first connecting rod (3011), and the other end of the tension spring (305) is hung on the second connecting rod (3021).