Commutator hook forming die

Through the alternating air-cooling cooling of the annular air box and the air nozzle structure, the problem of the mold box temperature drop affecting the mold quality is solved, efficient heat dissipation and environmentally friendly cooling are achieved, and the molding quality is improved.

CN223222416UActive Publication Date: 2025-08-15ANGU GRP CO LTD
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Patent Information

Application Number
CN202422429444.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-15
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the prior art, the temperature of the mold box drops too low after the spraying and cooling, resulting in a decrease in the hook forming quality, and the spraying water easily penetrates into the mold box and affects the forming quality.

Method used

The annular air box and air nozzle structure is adopted, and the alternating forward and reverse rotation of the annular block and air nozzle is driven by the motor to perform centralized air cooling and cooling to avoid heat loss and moisture accumulation.

Benefits of technology

It achieves efficient heat dissipation, maintains the temperature of the mold box, avoids moisture affecting the molding quality, saves energy and is environmentally friendly.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223222416U_ABST
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Abstract

The utility model discloses a commutator hook forming die, which relates to the technical field of dies, and is characterized in that a gantry seat is fixed at the top of a top seat, a hydraulic oil cylinder is fixed at the bottom of the gantry seat, an annular rail is fixed at the bottom of the top seat, a motor works to drive a driving shaft and a tooth roller to rotate, and the tooth roller drives the meshed motor to enable an annular block to rotate; the annular block can drive the air taps to rotate through the second fixing cylinder, the motor is transiently and alternately rotated forwards and backwards, so that the four air taps can circularly rotate in a short-distance reciprocating mode, centralized air cooling can be conducted on the material position of the mold box, and air cooling has the following advantages that the effect of comprehensive heat dissipation in the centralized position is achieved; redundant heat on the mold box is prevented from being taken away, and the casting molding quality is prevented from being influenced; unnecessary moisture is not generated, moisture accumulation is avoided, and the influence on the casting molding quality is avoided; and the problems of harmful gas emission and water waste caused by evaporation of surface water vapor after absorbing hot gas are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a commutator hook forming mold. Background Art

[0002] According to the publication number "CN220462145U", the device can automatically flip and demould the mold box through the motor, connecting rod and rotating rod. The demoulding process is more stable, and the curved hooks formed in the mold will not be bumped or deformed, which reduces the loss in the production process and improves work efficiency. After the raw material is formed inside the mold box, the motor is started and the mold box is driven to rotate through the connecting rod. The other end of the mold box will also rotate on the outer wall of the fixed plate through the rotating rod. After the turning is completed, the telescopic cylinder in the middle of the mounting plate will move the push plate downward to push the curved hook inside the mold box. The demoulding is carried out, and the objects after demoulding fall on the upper end of the demoulding platform for subsequent processing. The operation is convenient and quick. Through the provided diverter pipe, connecting pipe and sprinkler head, the device can effectively cool the mold box, so that the inside of the mold box can be cooled faster, the processing time can be shortened, and the work efficiency can be improved. The water inlet pipe is connected to the external water source, and the water source enters the inside of the connecting pipe through the diverter pipe. It is sprayed out by the sprinkler head at the lower end of the mounting plate and falls on the outer surface of the mold box to cool the mold box. The sprayed water flows into the middle of the water collection tank and is recovered by the water collection tank for recycling, which saves more resources.

[0003] In the process of implementing this solution, the inventor found that the following problems in the prior art have not been well solved: the mold box is flipped by a rotating mechanism, and the hook is ejected from the mold box by a hydraulic cylinder. Before ejection, it is cooled by a spray structure to facilitate demolding. However, after spraying, the overall temperature of the mold box drops to a lower temperature. The next time the hook is formed by the mold box, a lot of heat will be taken away from the hook, resulting in a decrease in the quality of the hook and a worse molding effect. Moreover, after spraying and demolding, the spray water can easily penetrate into the mold box, causing the molten metal to mix with the cooling water during the next casting, affecting the quality after molding. Utility Model Content

[0004] The main purpose of the utility model is to provide a commutator hook forming die, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The commutator hook forming mold includes a top seat, a gantry seat is fixed on the top of the top seat, a hydraulic cylinder is fixed on the bottom of the gantry seat, an annular rail is fixed on the bottom of the top seat, the output end of the hydraulic cylinder passes through the top seat and the annular rail and is fixed with a pressure plate, the internal rotation of the annular rail is connected to an annular block, the annular block is fixed with a plurality of external teeth on the outer side wall of the annular rail, an annular air box is provided on the top of the top seat, the four sides of the annular air box are connected with hard pipes, the end of the hard pipe away from the annular air box is connected with a hose, the end of the hose away from the hard pipe is connected with an air nozzle, the bottom of the annular block located at the hose position is fixed with a fixing cylinder 2, one end of the bottom of the gantry seat is fixed with a motor, the output end of the motor is fixed with a drive shaft, and the bottom of the drive shaft is fixed with a gear roller.

[0007] Preferably, the second fixing cylinder is respectively mounted on a gas nozzle with a matching position and then fixedly connected thereto.

[0008] Preferably, the driving shaft is rotatably connected to the top seat after passing through, and the gear roller is meshingly connected to the motor.

[0009] Preferably, an air inlet pipe is provided at one end of the top of the annular air box.

[0010] Preferably, the air nozzles are all inwardly tilted.

[0011] Preferably, the four side walls of the top seat located at the position of the hard tube are fixed with a fixing cylinder 1, and the fixing cylinder 1 is respectively sleeved on one end of the hard tube close to the hose and fixedly connected.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] When demoulding is required, the motor drives the drive shaft and gear roller to rotate, and the gear roller drives the meshing motor to rotate the annular block. The annular block can drive the air nozzle to rotate through the fixed cylinder. The short and alternating forward and reverse rotation of the motor enables the four air nozzles to circulate back and forth over a short distance, which can centrally cool the material position of the mold box. This air cooling has the following advantages:

[0014] It has the effect of comprehensive heat dissipation in a centralized position, avoiding taking away excess heat from the mold box and affecting the quality of casting;

[0015] Do not generate unnecessary moisture, avoid moisture accumulation, and avoid affecting the quality of casting;

[0016] It has the effect of saving energy and being environmentally friendly. It can solve the problem of harmful gas emission and water waste caused by evaporation of surface water vapor after absorbing heat. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a bottom view of the structure of the commutator hook forming die of the utility model;

[0018] Figure 2 This is a partial top view of the structure of the commutator hook forming die of the utility model;

[0019] Figure 3 This is a schematic diagram of the separation structure of the annular block and the annular rail of the commutator hook forming die of the utility model;

[0020] Figure 4 It is a schematic diagram of the connection structure between the annular block and the second fixed cylinder of the commutator hook forming die of the utility model.

[0021] In the figure: 1. Top seat; 2. Gantry seat; 3. Hydraulic cylinder; 4. Pressure plate; 5. Annular air box; 6. Hard pipe; 7. Hose; 8. Air nozzle; 9. Inlet pipe; 10. Annular rail; 11. Annular block; 12. Motor; 13. Drive shaft; 14. Gear roller; 15. External gear; 16. Fixed cylinder 1; 17. Fixed cylinder 2. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1-4 As shown, the commutator hook forming mold includes a top seat 1, a gantry seat 2 is fixed on the top of the top seat 1, a hydraulic cylinder 3 is fixed on the bottom of the gantry seat 2, a ring rail 10 is fixed on the bottom of the top seat 1, and the output end of the hydraulic cylinder 3 passes through the top seat 1 and the ring rail 10 and is fixed with a pressure plate 4. The internal rotation of the ring rail 10 is connected with a ring block 11, and the ring block 11 is located on the outer side wall of the outside of the ring rail 10 and is fixed with a plurality of external teeth 15. An annular air box 5 is provided on the top of the top seat 1, and the four sides of the annular air box 5 are connected with a hard pipe 6, and the end of the hard pipe 6 away from the annular air box 5 is connected with a hose 7, and the end of the hose 7 away from the hard pipe 6 is connected with an air nozzle 8. A fixing cylinder 2 17 is fixed to the bottom of the annular block 11 at the position of the hose 7, and a motor 12 is fixed to one end of the bottom of the gantry seat 2, and a drive shaft 13 is fixed to the output end of the motor 12, and a gear roller 14 is fixed to the bottom of the drive shaft 13.

[0024] Specifically, the second fixed cylinder 17 is respectively mounted on the air nozzle 8 of matching position and fixedly connected, the driving shaft 13 is passed through the top seat 1 and rotatably connected, and the gear roller 14 is meshed with the motor 12, which can drive the annular block 11, the second fixed cylinder 17 and the air nozzle 8 to rotate.

[0025] Specifically, an air inlet pipe 9 is provided at one end of the top of the annular air box 5 to facilitate the injection of cooling gas into the interior thereof.

[0026] Specifically, the air nozzles 8 are all in an inwardly tilted shape, so that the cold air blown out can be concentrated on the material position of the mold box.

[0027] Specifically, the four side walls of the top seat 1 located at the position of the hard tube 6 are fixed with fixed cylinders 16, and the fixed cylinders 16 are respectively sleeved on one end of the hard tube 6 close to the hose 7 and fixedly connected, so that the hard tube 6 has stability when outputting gas.

[0028] Working principle:

[0029] When demoulding is required, the motor 12 drives the drive shaft 13 and the gear roller 14 to rotate, and the gear roller 14 drives the meshing motor 12 to rotate the annular block 11. The annular block 11 can drive the air nozzle 8 to rotate through the fixed cylinder 17. The short and alternating forward and reverse rotation of the motor 12 enables the four air nozzles 8 to circulate back and forth for a short distance. The fan is fed into the annular air box 5 through the air inlet pipe 9 connected by the pipeline. The gas is discharged into the hose 7 and the air nozzle 8 through the hard pipe 6, and is blown to the position of the material in the mold box by the air nozzle 8. The material position of the mold box can be cooled by centralized air cooling. After the cooling is completed, the hydraulic cylinder 3 drives the pressure plate 4 to descend and extrude the material in the mold box.

[0030] The circuits, electronic components and control modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A commutator hook forming die, comprising a top seat (1), characterized in that: A gantry seat (2) is fixed on the top of the top seat (1), a hydraulic cylinder (3) is fixed on the bottom of the gantry seat (2), an annular rail (10) is fixed on the bottom of the top seat (1), an output end of the hydraulic cylinder (3) passes through the top seat (1) and the annular rail (10) and is fixed with a pressure plate (4), an annular block (11) is rotatably connected inside the annular rail (10), a plurality of external teeth (15) are fixed on the outer side wall of the annular block (11) outside the annular rail (10), and an annular air box (5) is provided on the top of the top seat (1). The four sides of the annular air box (5) are connected to hard tubes (6), the ends of the hard tubes (6) away from the annular air box (5) are connected to hoses (7), the ends of the hoses (7) away from the hard tubes (6) are connected to air nozzles (8), the bottom of the annular block (11) at the position of the hose (7) is fixed with a second fixing cylinder (17), one end of the bottom of the gantry seat (2) is fixed with a motor (12), the output end of the motor (12) is fixed with a drive shaft (13), and the bottom of the drive shaft (13) is fixed with a gear roller (14).

2. The commutator hook forming die according to claim 1, characterized in that: The second fixed cylinder (17) is respectively mounted on the gas nozzle (8) with matching position and then fixedly connected.

3. The commutator hook forming die according to claim 1, characterized in that: The drive shaft (13) is rotatably connected to the top seat (1) after passing through it, and the toothed roller (14) is meshedly connected to the motor (12).

4. The commutator hook forming die according to claim 1, characterized in that: An air inlet pipe (9) is provided at one end of the top of the annular air box (5).

5. The commutator hook forming die according to claim 1, characterized in that: The air nozzles (8) are all in an inwardly tilted shape.

6. The commutator hook forming die according to claim 1, characterized in that: The four side walls of the top seat (1) located at the position of the hard tube (6) are all fixed with fixed cylinders (16), and the fixed cylinders (16) are respectively sleeved on one end of the hard tube (6) close to the hose (7) and fixedly connected.

Citation Information

Patent Citations

  • Commutator hook forming die

    CN220462145U