Aluminum alloy ingot cooling device
Through the combination of the flip mechanism and the cooling mechanism, multi-angle cooling of aluminum alloy ingots is achieved, solving the problem of low cooling efficiency in the existing devices, and achieving a fast and uniform cooling effect.
Patent Information
- Application Number
- CN202422277563.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing aluminum alloy ingot cooling device can only physically cool the upper surface, resulting in low cooling efficiency.
An aluminum alloy ingot cooling device including a flip mechanism and a cooling mechanism is designed. The aluminum alloy ingot is flipped over and cooled evenly in different positions by flipping mechanism, and a multi-angle cooling treatment is carried out in combination with a high-pressure nozzle and a fan.
The rapid and uniform cooling of aluminum alloy ingots is achieved, the cooling efficiency is improved, and the high-pressure nozzle blockage is avoided.
Smart Images

Figure CN223222447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cooling devices, in particular to an aluminum alloy ingot cooling device. Background Art
[0002] Aluminum alloy ingots are made from pure aluminum and recycled aluminum. Other elements such as silicon, copper, magnesium, and iron are added according to international standards or special requirements to improve the casting, chemical, and physical properties of pure aluminum. During production, aluminum alloy ingots are melted into liquid form at high temperatures, then poured into a corresponding mold and cooled to form the corresponding shape for use.
[0003] Publication No. CN218656777U discloses a cooling device for cooling aluminum alloy ingots. The cooling water in the water storage tank is poured into the water injection pipe through a water outlet pump, and the cooling water is sprayed out from the spray pipe in conjunction with the connecting pipe, so that the aluminum alloy ingots on the feed transmission frame can be evenly cooled. The sprayed water is poured into the bottom of the cooling box, and the cooling box is connected to the filter box through a return pipe. The water pump pours the water at the bottom of the cooling box into the filter box, and the filter cylinder, adsorption carbon and filter pressure plate cooperate to perform adsorption filtration treatment. The filtered cooling water is then poured into the water storage tank through a drainage pump, realizing water recycling and improving precision during use. However, the following problems still exist in the actual use of this patent:
[0004] Although this aluminum alloy ingot cooling device pours the cooling water in the water tank into the water injection pipe through the water outlet pump, and sprays the cooling water from the spray pipe in conjunction with the connecting pipe, thereby evenly cooling the aluminum alloy ingots on the feed transmission frame, the cooling water can only physically cool the upper surface of the aluminum alloy ingot, thereby reducing the cooling efficiency of the aluminum alloy ingot.
[0005] An aluminum alloy ingot cooling device is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the present utility model is to provide an aluminum alloy ingot cooling device to solve the problem proposed in the above background technology that the cooling water in the water tank is currently poured into the water injection pipe through the water outlet pump, and the cooling water is sprayed out from the spray pipe in conjunction with the connecting pipe, so that the aluminum alloy ingot on the feed transmission frame can be evenly cooled, but the cooling water can only physically cool the upper surface of the aluminum alloy ingot, thereby reducing the cooling efficiency of the aluminum alloy ingot.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: an aluminum alloy ingot cooling device, comprising a turning mechanism, and a driving motor installed on one side of the turning mechanism;
[0008] A cooling mechanism is provided above the flip mechanism, and a water pump is installed on the bottom side of the cooling mechanism;
[0009] Also includes:
[0010] The turning mechanism includes a cooling chamber, a conveying rack is slidably provided inside the cooling chamber, and a plurality of fixed frames are fixedly connected to one side of the conveying rack. The number of the fixed frames is four and the fixed frames are evenly distributed on one side of the conveying rack.
[0011] One side of the fixed frame is fixedly connected to the drive motor, the output end of the drive motor passes through the fixed frame and is fixedly connected to the roller shaft, and the end of the roller shaft away from the drive motor passes through the fixed frame and is rotatably connected to the conveyor frame;
[0012] Among them, the end of the roller away from the driving motor is fixedly connected to a pulley, the outer side of the pulley is fitted with a belt body, and the end of the roller away from the belt body is fixedly connected to a limiting column, and the outer side of the limiting column is fitted with a groove pulley.
[0013] Preferably, a cylinder is fixedly connected to the center position inside the groove wheel, one end of the cylinder is rotatably connected to the fixed frame, and the other end of the cylinder passes through the conveying frame and is fixedly connected to the rotating shaft.
[0014] Preferably, one end of the rotating shaft away from the cylinder is rotatably connected to the conveying frame, and the outer side of the rotating shaft is fixedly connected to a cross frame.
[0015] Preferably, the cooling mechanism includes a reflux groove, the bottom of which is fixedly connected to the cooling chamber, a filter screen is snap-connected to one side of the interior of the reflux groove, and a limiting block is provided above the filter screen.
[0016] Preferably, a spring is provided inside the limit block, one end of the spring is fixedly connected to the stop block, the outer side of the stop block is interlaced with the limit block, and the end of the stop block away from the spring is fitted and connected to the filter.
[0017] Preferably, a first water pipe is fittedly connected to one side of the filter, one end of the first water pipe is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a second water pipe, and the outer side of the second water pipe is fixedly connected to several high-pressure nozzles, the number of the high-pressure nozzles is seven, and the high-pressure nozzles are evenly distributed at one end of the second water pipe.
[0018] Preferably, a fan is provided above the second water pipe, and the top end of the fan is fixedly connected to the cooling chamber.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: the aluminum alloy ingot cooling device can turn the aluminum alloy ingot over by setting a turning mechanism, can cool down different positions of the aluminum alloy ingot, and can quickly perform physical cooling treatment on the aluminum alloy ingot by setting a cooling mechanism. The specific contents are as follows:
[0020] 1. The turning mechanism can be set to turn over the aluminum alloy ingot, and different positions of the aluminum alloy ingot can be cooled. The roller and the limit column are driven by the motor to rotate. The groove wheel and the limit column cooperate to drive the rotating shaft to rotate 90 degrees each time, so that the aluminum alloy ingot on the surface of the cross frame can be turned over, and different positions of the aluminum alloy ingot can be cooled.
[0021] 2. The cooling mechanism can be used to quickly perform physical cooling on the aluminum alloy ingot. The coolant in the reflux tank is pumped out by a water pump and sprayed from the high-pressure nozzle to cool the aluminum alloy ingot. At the same time, the air blown by the fan is used to perform a secondary cooling treatment on the aluminum alloy ingot, thereby achieving rapid cooling of the aluminum alloy ingot. The filter can filter impurities in the reflux tank to avoid clogging of the high-pressure nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the front cross-section structure of the utility model;
[0023] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure of the middle conveyor frame from a top view;
[0024] Figure 3 For this utility model Figure 2 A in the middle is an enlarged structural diagram;
[0025] Figure 4 This is a schematic diagram of the installation structure of the lifting groove wheel and the roller shaft from a top view of the utility model;
[0026] Figure 5 This is a schematic diagram of the installation structure of the cross frame of the utility model from the side;
[0027] Figure 6 For this utility model Figure 1 The enlarged structural diagram at B in the middle;
[0028] Figure 7 This is a schematic diagram of the internal structure of the limit block of the utility model.
[0029] In the figure: 1. turning mechanism; 101. cooling chamber; 102. conveying frame; 103. fixed frame; 104. driving motor; 105. roller; 106. pulley; 107. belt body; 108. limiting column; 109. sheave; 110. cylinder; 111. rotating shaft; 112. cross frame; 2. cooling mechanism; 201. reflux trough; 202. filter; 203. limiting block; 204. spring; 205. stop block; 206. first water pipe; 207. water pump; 208. second water pipe; 209. high-pressure nozzle; 210. fan. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] See also Figure 1-7 The utility model provides a technical solution: an aluminum alloy ingot cooling device, comprising a turning mechanism 1, and a driving motor 104 installed on one side of the turning mechanism 1; a cooling mechanism 2 is provided above the turning mechanism 1, and a water pump 207 is installed on the bottom side of the cooling mechanism 2; the turning mechanism 1 comprises a cooling chamber 101, a conveying rack 102 is slidably provided inside the cooling chamber 101, and a plurality of fixed frames 103 are fixedly connected to one side of the conveying rack 102, and the number of the fixed frames 103 is four, and the fixed frames 103 are evenly distributed on one side of the conveying rack 102. By providing the conveying rack 102, the slow transportation of the aluminum alloy ingot can be achieved;
[0032] One side of the fixed frame 103 is fixedly connected to the drive motor 104. The output end of the drive motor 104 passes through the fixed frame 103 and is fixedly connected to the roller 105. The end of the roller 105 away from the drive motor 104 passes through the fixed frame 103 and is rotatably connected to the conveyor frame 102. The internal structure of the four fixed frames 103 is the same.
[0033] The end of the roller 105 away from the drive motor 104 is fixedly connected to a pulley 106, and the outer side of the pulley 106 is closely connected to the belt body 107. The synchronization effect of the belt body 107 drives the four rollers 105 to rotate simultaneously. The end of the roller 105 away from the belt body 107 is fixedly connected to a limiting post 108, and the outer side of the limiting post 108 is closely connected to a groove wheel 109. The cooperation between the limiting post 108 and the groove wheel 109 can drive the cross frame 112 to rotate only 90 degrees each time.
[0034] A cylinder 110 is fixedly connected to the center position inside the groove wheel 109. One end of the cylinder 110 is rotatably connected to the fixed frame 103. The other end of the cylinder 110 passes through the conveying frame 102 and is fixedly connected to a rotating shaft 111. The end of the rotating shaft 111 away from the cylinder 110 is rotatably connected to the conveying frame 102. A cross frame 112 is fixedly connected to the outside of the rotating shaft 111. The cross frame 112 is symmetrically arranged at the center position outside the rotating shaft 111.
[0035] The cooling mechanism 2 includes a reflux groove 201, the bottom of which is fixedly connected to the cooling chamber 101. A filter screen 202 is engaged with one side of the interior of the reflux groove 201. A limit block 203 is provided above the filter screen 202. The filter screen 202 can filter impurities in the reflux groove 201 to prevent clogging of the high-pressure nozzle 209.
[0036] A spring 204 is provided inside the limit block 203, one end of the spring 204 is fixedly connected to a stopper 205, the outer side of the stopper 205 is interlaced with the limit block 203, and the end of the stopper 205 away from the spring 204 is in contact with the filter 202. By providing the stopper 205, the filter 202 can be limited.
[0037] A first water pipe 206 is attached to one side of the filter screen 202. One end of the first water pipe 206 is fixedly connected to a water pump 207. The output end of the water pump 207 is fixedly connected to a second water pipe 208. The outer side of the second water pipe 208 is fixedly connected to a plurality of high-pressure nozzles 209. There are seven high-pressure nozzles 209, and the high-pressure nozzles 209 are evenly distributed at one end of the second water pipe 208. The water pump 207 is used to extract the coolant in the reflux tank 201 and spray it from the high-pressure nozzles 209 to cool the aluminum alloy ingot.
[0038] A fan 210 is provided above the second water pipe 208 , and the top end of the fan 210 is fixedly connected to the cooling chamber 101 . The air blown by the rotating fan 210 is used to perform a secondary cooling treatment on the aluminum alloy ingot, thereby achieving rapid cooling of the aluminum alloy ingot.
[0039] Working principle: Before using this aluminum alloy ingot cooling device, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 7 As shown, the aluminum alloy ingot is first placed on the surface of the conveyor rack 102, and then the water pump 207 is started to extract the coolant in the reflux tank 201 and spray it from the high-pressure nozzle 209 to cool the aluminum alloy ingot. At the same time, the air blown by the fan 210 is used to perform a secondary cooling treatment on the aluminum alloy ingot, thereby achieving rapid cooling of the aluminum alloy ingot.
[0040] Secondly, when the aluminum alloy ingot moves to the surface of the cross frame 112, the drive motor 104 is started to drive the roller 105 and the limit column 108 to rotate, and the cooperation between the groove wheel 109 and the limit column 108 is utilized to drive the rotating shaft 111 to rotate only 90 degrees at a time, so that the aluminum alloy ingot on the surface of the cross frame 112 can be turned over, and different positions of the aluminum alloy ingot can be cooled.
[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An aluminum alloy ingot cooling device, comprising a turning mechanism (1), and a driving motor (104) mounted on one side of the turning mechanism (1); A cooling mechanism (2) is provided above the turning mechanism (1), and a water pump (207) is installed on the bottom side of the cooling mechanism (2); It is characterized in that Also includes: The turning mechanism (1) comprises a cooling chamber (101), a conveying frame (102) is slidably provided inside the cooling chamber (101), a plurality of fixed frames (103) are fixedly connected to one side of the conveying frame (102), the number of the fixed frames (103) is four, and the fixed frames (103) are evenly distributed on one side of the conveying frame (102); One side of the fixed frame (103) is fixedly connected to the driving motor (104); the output end of the driving motor (104) passes through the fixed frame (103) and is fixedly connected to a roller shaft (105); and one end of the roller shaft (105) away from the driving motor (104) passes through the fixed frame (103) and is rotatably connected to the conveying frame (102); One end of the roller shaft (105) away from the driving motor (104) is fixedly connected to a pulley (106), and the outer side of the pulley (106) is closely connected to a belt body (107); one end of the roller shaft (105) away from the belt body (107) is fixedly connected to a limiting column (108), and the outer side of the limiting column (108) is closely connected to a grooved wheel (109).
2. The aluminum alloy ingot cooling device according to claim 1, characterized in that: A cylinder (110) is fixedly connected to the center position of the groove wheel (109), one end of the cylinder (110) is rotatably connected to the fixed frame (103), and the other end of the cylinder (110) passes through the conveying frame (102) and is fixedly connected to a rotating shaft (111).
3. The aluminum alloy ingot cooling device according to claim 2, characterized in that: One end of the rotating shaft (111) away from the cylinder (110) is rotatably connected to the conveying frame (102), and the outer side of the rotating shaft (111) is fixedly connected to a cross frame (112).
4. The aluminum alloy ingot cooling device according to claim 1, characterized in that: The cooling mechanism (2) comprises a reflux groove (201), the bottom of which is fixedly connected to the cooling chamber (101), a filter screen (202) being snap-connected to one side of the interior of the reflux groove (201), and a limiting block (203) being provided above the filter screen (202).
5. The aluminum alloy ingot cooling device according to claim 4, characterized in that: A spring (204) is provided inside the limit block (203), one end of the spring (204) is fixedly connected to a stop block (205), the outer side of the stop block (205) is interlaced with the limit block (203), and the end of the stop block (205) away from the spring (204) is in close contact with the filter screen (202).
6. The aluminum alloy ingot cooling device according to claim 5, characterized in that: A first water pipe (206) is attached to one side of the filter screen (202), one end of the first water pipe (206) is fixedly connected to a water pump (207), an output end of the water pump (207) is fixedly connected to a second water pipe (208), and the outer side of the second water pipe (208) is fixedly connected to a plurality of high-pressure nozzles (209), the number of the high-pressure nozzles (209) is seven, and the high-pressure nozzles (209) are evenly distributed at one end of the second water pipe (208).
7. The aluminum alloy ingot cooling device according to claim 6, characterized in that: A fan (210) is provided above the second water pipe (208), and the top end of the fan (210) is fixedly connected to the cooling chamber (101).