Industrial silicon table package core mounting equipment
By designing the installation equipment of the bulk pack, the disassembly and installation process of the bulk pack is simplified, and the problem of large-scale damage to refractory materials in the prior art is solved, thereby improving replacement efficiency and reducing costs.
Patent Information
- Application Number
- CN202422152573.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During the replacement of existing industrial silicon table bag cores, refractory materials need to be damaged on a large scale, resulting in problems such as large workload, long time and high cost.
Design an installation device including a table bag, a lifting ring, a hanging column, a bottom ring, a limit ring and a fixed disk. Through the fixing method of the fixed disk and clamp, the disassembly and installation process of the packing is simplified, and the air pipe is easy to connect through a quick plug joint.
It achieves a 50% reduction in workload and time when replacing the core, saves 10% refractory materials, improves work efficiency and reduces costs.
Smart Images

Figure CN223222455U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of smelting auxiliary devices, and in particular relates to industrial silicon table core package installation equipment. Background Art
[0002] In industrial silicon smelting, the ladle is used to receive silicon liquid in front of the furnace, then refine it, and then transfer it to the casting mold by the crane for casting; the compressed air and oxygen used for refining are transported through external pipes connected to the core pipe. The core is located at the bottom of the ladle, with a height of 500mm. The core is built together with the refractory material at the bottom of the ladle. The core is also cast and formed with refractory materials. An air flow channel is left inside the core during manufacturing. After installation, the compressed air and oxygen are mainly discharged from the exposed part at the top.
[0003] After dozens of uses, when the core is worn out to a height of only 250mm, the entire package must be replaced. Usually, the refractory material around the bottom core and the core are removed together, and then a new core and cast refractory material are reinstalled. This requires cleaning an area with a diameter of 500mm before the core can be removed and installed, which is quite troublesome. Utility Model Content
[0004] In view of the problems raised by the above background technology, the purpose of the present invention is to provide an industrial silicon core package installation device.
[0005] In order to achieve the above technical objectives, the technical solutions adopted by this utility model are as follows:
[0006] An industrial silicon core package installation device includes a platform bag, the platform bag is provided with a pouring spout, a hanging ring is fixedly installed on the circumference of the platform bag, two hanging posts are symmetrically installed on the hanging ring, the angle between the hanging posts and the pouring spout is a right angle, and a hook opening is provided on the side of the bottom of the platform bag, and the angle between the hook opening and the pouring spout is a flat angle;
[0007] The bottom of the platform bag is integrally connected to a bottom ring, and the center position of the outer bottom of the platform bag is integrally connected to a limiting ring. The limiting ring and the bottom ring are provided with openings corresponding to each other in position. A fixed disc is installed in the limiting ring. The platform bag is provided with a through opening at the center position of the limiting ring, and a core is placed in the through opening. The inside of the platform bag is filled with refractory bricks and corundum castables on the circumference of the core. The corundum castable is located on the upper side of the refractory bricks. An air pipe connected to the core is placed in the opening, and the end of the air pipe passes through the fixed disc and is connected to the core.
[0008] It is further defined that the fixed disc is fixed by six stud bolts and nuts. Such a design is simple, fast and convenient.
[0009] It is further defined that a quick-connect connector is installed at the end of the trachea, and such a design facilitates quick docking.
[0010] It is further defined that the thickness of the fixed disc is 16 mm and the diameter is 400 mm. Such a design ensures the load-bearing effect and structural strength.
[0011] It is further defined that the air pipe is fixed to the outer shell of the platform bag by means of a clamp. Such a design simply and conveniently fixes the position of the air pipe to prevent interference with the tipping of the platform bag.
[0012] The beneficial effects of adopting the utility model are:
[0013] The structural design of the utility model can reduce the workload and working time by 50% compared with the old installation method, and also save 10% of refractory materials, so as to achieve the purpose of improving work efficiency and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention can be further described by way of non-limiting examples given in the accompanying drawings;
[0015] Figure 1 This is a schematic diagram of the structure of an industrial silicon core packaging installation device embodiment of the utility model Figure 1 ;
[0016] Figure 2 This is a schematic diagram of the structure of an industrial silicon core package installation device embodiment of the utility model Figure 2 ;
[0017] Figure 3 This is a schematic cross-sectional view of an embodiment of an industrial silicon core packaging and installation device according to the present invention;
[0018] The main component symbols are described as follows:
[0019] Platform bag 1; pouring mouth 2; hanging ring 3; hanging column 4; hook mouth 5; bottom ring 6; limit ring 7; opening 8; fixed disc 9; through mouth 10; core 11; refractory bricks 12; corundum castable 13; air pipe 14. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.
[0021] like Figures 1 to 3As shown, the utility model is an industrial silicon core installation device comprising a platform bag 1, the platform bag 1 is provided with a pouring port 2, a hanging ring 3 is fixedly installed on the side of the platform bag 1, and two hanging posts 4 are symmetrically installed on the hanging ring 3, and the angle between the hanging posts 4 and the pouring port 2 is a right angle, and a hook mouth 5 is provided on the side of the bottom of the platform bag 1, and the angle between the hook mouth 5 and the pouring port 2 is a flat angle;
[0022] The bottom of the platform package 1 is integrally connected with a bottom ring 6, and the center position of the outer bottom of the platform package 1 is integrally connected with a limiting ring 7. The limiting ring 7 and the bottom ring 6 are provided with openings 8 corresponding to each other. A fixed disc 9 is installed in the limiting ring 7. The platform package 1 is provided with a through opening 10 at the center position of the limiting ring 7. A core 11 is placed in the through opening 10. The inside of the platform package 1 is filled with refractory bricks 12 and corundum castables 13 on the surrounding side of the core 11. The corundum castable 13 is located on the upper side of the refractory bricks 12. An air pipe 14 connected to the core 11 is placed in the opening 8. The end of the air pipe 14 passes through the fixed disc 9 and is connected to the core 11.
[0023] In this embodiment, when an industrial silicon table core package installation device is used, in normal use, after the air pipe 14 is ventilated, compressed air and oxygen are mainly discharged from the exposed portion of the upper portion of the core package 11 to assist the silicon liquid;
[0024] When the core 11 is worn out and does not meet the standard, it needs to be replaced. The fixed disc 9 is directly disassembled, and then the core 11 is taken out from the opening 10. The core 11 can be disassembled without damaging the refractory bricks 12 and the corundum castable 13 on a large scale. Then the new core 11 is reinserted through the newly disassembled opening, and the fixed disc 9 is re-fixed to complete the replacement. This is simple, convenient and fast, and saves the cost of raw materials for repairing the refractory bricks 12 and the corundum castable 13.
[0025] Preferably, the fixed disc 9 is fixed by six stud bolts in combination with nuts. This design is simple, fast and convenient. In fact, the fixing method of the fixed disc 9 can also be considered according to specific circumstances.
[0026] Preferably, a quick-connect connector is installed at the end of the trachea 14. This design facilitates quick docking. In fact, a structure that facilitates the docking of the trachea 14 can also be considered according to specific circumstances.
[0027] Preferably, the thickness of the fixed disc 9 is 16 mm and the diameter is 400 mm. Such a design ensures the load-bearing effect and structural strength. In fact, the specifications and dimensions of the fixed disc 9 can also be considered according to specific circumstances.
[0028] Preferably, the air pipe 14 is fixed to the outer shell of the platform bag 1 by means of a clamp. This design simply and conveniently fixes the position of the air pipe 14 to prevent interference with the tipping of the platform bag 1. In fact, the fixing method of the air pipe 14 can also be considered according to specific circumstances.
[0029] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by persons skilled in the art without departing from the spirit and technical principles disclosed herein shall be covered by the claims of the present invention.
Claims
1. An industrial silicon core package installation device, comprising a package (1), characterized in that: The platform bag (1) is provided with a pouring opening (2), a hanging ring (3) is fixedly installed on the circumference of the platform bag (1), two hanging posts (4) are symmetrically installed on the hanging ring (3), and the angle between the hanging posts (4) and the pouring opening (2) is a right angle. A hook opening (5) is provided on the side surface of the bottom of the platform bag (1), and the angle between the hook opening (5) and the pouring opening (2) is a flat angle. The bottom of the platform bag (1) is integrally connected with a bottom ring (6), and the center position of the outer bottom of the platform bag (1) is integrally connected with a limiting ring (7), the limiting ring (7) and the bottom ring (6) are provided with openings (8) corresponding to each other, and a fixed disc (9) is installed in the limiting ring (7), and the platform bag (1) is provided with a through opening (10) at the center position of the limiting ring (7), and a core (11) is placed in the through opening (10), and the inside of the platform bag (1) is filled with refractory bricks (12) and corundum castables (13) on the circumference of the core (11), and the corundum castables (13) are located on the upper side of the refractory bricks (12), and an air pipe (14) connected to the core (11) is placed in the opening (8), and the end of the air pipe (14) passes through the fixed disc (9) and is connected to the core (11).
2. The industrial silicon core package installation device according to claim 1, characterized in that: The fixed disc (9) is fixed by six stud bolts and nuts.
3. The industrial silicon core package installation device according to claim 2, characterized in that: The end of the air pipe (14) is equipped with a quick-connect connector.
4. The industrial silicon core package installation device according to claim 3, characterized in that: The fixed disc (9) has a thickness of 16 mm and a diameter of 400 mm.
5. The industrial silicon core package installation device according to claim 4, characterized in that: The air pipe (14) is fixed to the outer shell of the platform bag (1) by means of a clamp.