Aluminum alloy vehicle body welding adjusting and repairing device
By designing an aluminum alloy body welding and repair device, using the combination of the car panel frame and multiple components, all-round adjustment and fine control are achieved, solving the problems of complex operation and insufficient stability of the existing devices, and improving welding accuracy and efficiency.
Patent Information
- Application Number
- CN202422423792.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing aluminum alloy body welding device is complex when adjusting the angle of the spray gun barrel, which is difficult to accurately control, affects welding accuracy and efficiency, and lacks a stable structure, resulting in a decrease in the accuracy and reliability of the welded parts.
An aluminum alloy body welding and repair device is designed, including the car plate frame, adapter seat, reinforcement, adjustment block, support plate, operating rod, sliding plate and clamping ring. Through the threaded connection and the cooperation of the hydraulic pump, the angle of the spray gun barrel can be fully adjusted and finely controlled to ensure the stability and accuracy of the welding position.
It improves the flexibility and efficiency of welding operations, reduces the time and complexity of body adjustment, ensures the accuracy and reliability of welding, and improves the welding quality.
Smart Images

Figure CN223222703U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy vehicle body welding, in particular to an aluminum alloy vehicle body welding and repairing device. Background Art
[0002] At present, aluminum alloy car bodies are widely used in automobile manufacturing, but their welding process requires extremely high flexibility and precision of the equipment. Traditional welding adjustment devices are often inconvenient to adjust, resulting in limited welding angles and positions, affecting welding quality and efficiency. Therefore, there is an urgent need for an aluminum alloy car body welding adjustment device that can be adjusted in all directions, is flexible to operate, and can improve welding quality.
[0003] However, the existing technology has the following problems when it is actually used:
[0004] When adjusting the angle of the spray gun tube, the overall device is complicated to operate and difficult to control accurately, which affects the welding accuracy and efficiency. It is often fixed in one position and cannot adapt to the needs of welding at multiple angles. As a result, the operator needs to frequently adjust the vehicle body. The lack of a sufficiently stable structure cannot effectively reduce vibration, resulting in reduced accuracy and reliability of welds. Utility Model Content
[0005] (1) Technical problems solved
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides an aluminum alloy body welding and repairing device, which solves the problems in the prior art:
[0007] When adjusting the angle of the spray gun tube, the overall device is complicated to operate and difficult to control accurately, which affects the welding accuracy and efficiency. It is often fixed in one position and cannot adapt to the needs of welding at multiple angles, causing the operator to frequently adjust the vehicle body. It lacks a sufficiently stable structure and cannot effectively reduce vibration, resulting in reduced accuracy and reliability of welds.
[0008] (2) Technical solution
[0009] To achieve the above objectives, the utility model is implemented through the following technical solutions: an aluminum alloy body welding and adjustment device, including a vehicle plate frame, a transfer seat for adjusting the orientation is provided on the top of the vehicle plate frame, a reinforcement is provided on the top of the transfer seat, an adjustment block is fixedly installed on the top of the reinforcement, a support plate is clamped on the top of the adjustment block, an operating rod for adjusting the angle is clamped on the top of the support plate, a sliding plate is provided on one side of the operating rod, a clamping ring for adjustment is clamped on the top of the sliding plate, and a spray gun tube is clamped inside the clamping ring.
[0010] Furthermore, wheels for movement are fixedly installed on the bottom of the vehicle frame, a circuit box for driving the operation is clamped on the bottom of the vehicle frame, and a supporting rod is fixedly installed on one side of the vehicle frame.
[0011] Furthermore, a positioning ring is fixedly installed on the bottom of the adapter, and the bottom of the positioning ring is threadedly connected to the top of the adapter.
[0012] Furthermore, a motor is clamped on the top of the reinforcement, the bottom of the motor is connected to the internal thread of the adapter, and a protective shell is clamped on the outer wall of the reinforcement.
[0013] Furthermore, a docking ring is fixedly connected to the top of the adjustment block, the interior of the docking ring is clamped with the outer wall of the support plate, and a circular ring is fixedly connected to one side of the docking ring.
[0014] Furthermore, a fixing tube for preventing loosening is fixedly installed on the inner wall of the support plate, and a threaded rod is inserted into the interior of the support plate.
[0015] Furthermore, the outer wall of the operating rod is threadedly connected to one side of the threaded rod, a support rod is fixedly installed on one side of the operating rod, and one side of the support rod is threadedly connected to one side of the sliding plate.
[0016] Furthermore, the internal thread of the clamping ring is connected to a screw rod for movement, one side of the screw rod is clamped with a hydraulic pump, and the bottom of the hydraulic pump is fixedly installed on the top of the sliding plate.
[0017] (3) Beneficial effects
[0018] The utility model provides an aluminum alloy vehicle body welding and repairing device, which has the following beneficial effects:
[0019] The aluminum alloy body welding and adjustment device can achieve all-round adjustment through the coordinated arrangement of the vehicle plate frame, adapter, reinforcement, adjustment block and support plate, ensuring that the equipment can adapt to different welding angles and positions, greatly improving the flexibility and efficiency of the welding operation. The operator can quickly adjust to the optimal welding position, reducing the time and complexity of body adjustment. The setting of the support plate ensures that the welding equipment remains stable during operation, reducing welding quality problems caused by vibration, and improving the accuracy and reliability of welds. The coordinated arrangement of the clamping ring and the spray gun tube allows fine adjustment and stable control of the spray gun tube angle, ensuring accuracy and welding quality during welding and increasing the practicality of the device itself. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the utility model;
[0021] Figure 2This is a schematic diagram of the vehicle plate frame structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the reinforcement member of the utility model;
[0023] Figure 4 This is a schematic diagram of the explosion structure of the regulating block of the utility model;
[0024] Figure 5 This is a schematic diagram of the explosion structure of the regulating block of the utility model;
[0025] Figure 6 This is a schematic diagram of the structure of the clamping ring of the utility model.
[0026] In the figure: 1. Carriage frame; 2. Adapter; 3. Reinforcement; 4. Adjustment block; 5. Support plate; 6. Operating lever; 7. Sliding plate; 8. Clamping ring; 9. Spray gun tube; 10. Wheel; 11. Circuit box; 12. Support rod; 13. Positioning ring; 14. Motor; 15. Protective shell; 16. Docking ring; 17. Ring; 18. Fixing tube; 19. Threaded rod; 20. Support rod; 21. Screw; 22. Hydraulic pump. DETAILED DESCRIPTION
[0027] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0028] See also Figures 1 to 6 An embodiment of the utility model provides an aluminum alloy body welding and repairing device, which is applied to the scenario of aluminum alloy body welding. In this embodiment, the structure of the aluminum alloy body welding and repairing is improved to make it have the advantages of precision and reliability.
[0029] Example 1:
[0030] See also Figures 1 to 6The utility model provides a technical solution: an aluminum alloy car body welding and repair device, including a car plate frame 1, a transfer seat 2 for adjusting the orientation is provided on the top of the car plate frame 1, a reinforcement member 3 is provided on the top of the transfer seat 2, a wheel 10 for movement is fixedly installed on the bottom of the car plate frame 1, a circuit box 11 for driving the operation is clamped on the bottom of the car plate frame 1, a support rod 12 is fixedly installed on one side of the car plate frame 1, a positioning ring 13 is fixedly installed on the bottom of the transfer seat 2, the bottom of the positioning ring 13 is threadedly connected to the top of the transfer seat 2, a motor 14 is clamped on the top of the reinforcement member 3, the bottom of the motor 14 is threadedly connected to the inner thread of the transfer seat 2, and the outer wall of the reinforcement member 3 is clamped. It is connected to a protective shell 15, so the installation of wheels 10 allows the entire device to be easily moved to the work site, which improves the flexibility of the operation. The circuit box 11 is used to provide power and control signals to ensure the stability and precise control of the welding process. The setting of the support rod 12 facilitates the operator to stabilize the device during use and ensure the welding quality. The setting of the positioning ring 13 ensures the stability and positioning accuracy of the adapter 2. The position of the adapter 2 is conveniently adjusted and fixed by means of threaded connection. The motor 14 provides rotational power to achieve precise control of the welding angle. The protective shell 15 protects the motor 14 and the reinforcement 3 to reduce external impact and wear.
[0031] Example 2:
[0032] In order to ensure the assembly and fixation between the parts of the device and facilitate the angle adjustment operation, the device adjustment block 4, the support plate 5 and the operating rod 6 are provided;
[0033] An adjusting block 4 is fixedly installed on the top of the reinforcement 3, a support plate 5 is clamped on the top of the adjusting block 4, an operating rod 6 for adjusting the angle is clamped on the top of the support plate 5, a docking ring 16 is fixedly connected to the top of the adjusting block 4, the inside of the docking ring 16 is clamped with the outer wall of the support plate 5, a circular ring 17 is fixedly connected to one side of the docking ring 16, a fixing tube 18 for preventing loosening is fixedly installed on the inner wall of the support plate 5, a threaded rod 19 is inserted into the inside of the support plate 5, the outer wall of the operating rod 6 is threadedly connected to one side of the threaded rod 19, and a support rod 20 is fixedly installed on one side of the operating rod 6. One side of the support rod 20 is threadedly connected to one side of the sliding plate 7. Therefore, the setting of the docking ring 16 and the circular ring 17 ensures a stable connection between the support plate 5 and the adjustment block 4. At the same time, the circular ring 17 provides additional support and positioning functions. The cooperation of the fixed tube 18 and the threaded rod 19 ensures the stability of the operating rod 6 during the adjustment process and prevents loosening due to vibration or external force. The threaded connection of the threaded rod 19 allows the operating rod 6 to flexibly adjust its angle. The fixed connection between the support rod 20 and the sliding plate 7 ensures stability and positioning accuracy during the sliding process.
[0034] Example 3:
[0035] In order to ensure the accuracy during the welding process and prevent the occurrence of position deviation, a sliding plate 7, a clamping ring 8 and a spray gun tube 9 are provided;
[0036] A sliding plate 7 is provided on one side of the operating rod 6, and a clamping ring 8 for adjustment is clamped on the top of the sliding plate 7, and a spray gun tube 9 is clamped inside the clamping ring 8. The internal thread of the clamping ring 8 is connected to a screw rod 21 for movement, and a hydraulic pump 22 is clamped on one side of the screw rod 21. The bottom of the hydraulic pump 22 is fixedly installed on the top of the sliding plate 7. Therefore, through the combination of the screw rod 21 and the hydraulic pump 22, fine adjustment and stable control of the spray gun tube 9 are achieved, ensuring the accuracy and welding quality during the welding process.
[0037] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.
[0038] In the present invention, the working steps of the device are as follows:
[0039] First, move the vehicle plate frame 1 to the welding position of the aluminum alloy body, use the wheel 10 for precise alignment, adjust the adapter 2 to the required position by rotating the positioning ring 13, ensure that the reinforcement 3 is aligned with the welding area of the body, start the motor 14, and drive the adjustment block 4 to rise and fall through the reinforcement 3, adjust it to a height suitable for the installation of the support plate 5, clip the support plate 5 to the adjustment block 4, fix it with the docking ring 16 and the circular ring 17 to ensure the stability of the support plate 5, adjust the operating rod 6 to a suitable welding angle, connect it to the outer wall of the operating rod 6 through the threaded rod 19 to ensure the angle is accurate, slide the sliding plate 7 along the operating rod 6 to the required position, fix the sliding plate 7 with the support rod 20 to ensure the accuracy of the welding position, adjust the position of the clamping ring 8 by rotating the screw rod 21, ensure that the spray gun tube 9 is at the optimal welding angle, start the hydraulic pump 22, and achieve stable control and angle fine-tuning of the spray gun tube 9 through the transmission of the screw rod 21.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum alloy vehicle body welding and repair device, comprising a vehicle plate frame (1), characterized in that: The top of the vehicle plate frame (1) is provided with an adapter seat (2) for adjusting the orientation, the top of the adapter seat (2) is provided with a reinforcement member (3), the top of the reinforcement member (3) is fixedly installed with an adjustment block (4), the top of the adjustment block (4) is clamped with a support plate (5), the top of the support plate (5) is clamped with an operating rod (6) for adjusting the angle, a sliding plate (7) is provided on one side of the operating rod (6), the top of the sliding plate (7) is clamped with a clamping ring (8) for adjustment, and the inside of the clamping ring (8) is clamped with a spray gun pipe (9).
2. The aluminum alloy vehicle body welding and repair device according to claim 1, characterized in that: The bottom of the vehicle frame (1) is fixedly mounted with wheels (10) for movement, the bottom of the vehicle frame (1) is clamped with a circuit box (11) for driving the operation, and one side of the vehicle frame (1) is fixedly mounted with a support rod (12).
3. The aluminum alloy vehicle body welding and repairing device according to claim 1, characterized in that: A positioning ring (13) is fixedly mounted on the bottom of the adapter seat (2), and the bottom of the positioning ring (13) is threadedly connected to the top of the adapter seat (2).
4. The aluminum alloy vehicle body welding and repairing device according to claim 1, characterized in that: The top of the reinforcement member (3) is clamped with a motor (14), the bottom of the motor (14) is connected to the internal thread of the adapter (2), and the outer wall of the reinforcement member (3) is clamped with a protective shell (15).
5. The aluminum alloy vehicle body welding and repairing device according to claim 1, characterized in that: A docking ring (16) is fixedly connected to the top of the adjustment block (4), the interior of the docking ring (16) is clamped with the outer wall of the support plate (5), and a circular ring (17) is fixedly connected to one side of the docking ring (16).
6. The aluminum alloy vehicle body welding and repairing device according to claim 1, characterized in that: A fixing tube (18) is fixedly installed on the inner wall of the support plate (5) to prevent loosening, and a threaded rod (19) is inserted into the interior of the support plate (5).
7. The aluminum alloy vehicle body welding and repairing device according to claim 1, characterized in that: The outer wall of the operating rod (6) is threadedly connected to one side of the threaded rod (19); a support rod (20) is fixedly installed on one side of the operating rod (6); and one side of the support rod (20) is threadedly connected to one side of the sliding plate (7).
8. The aluminum alloy vehicle body welding and repairing device according to claim 1, characterized in that: The internal thread of the clamping ring (8) is connected to a screw rod (21) for movement, and a hydraulic pump (22) is clamped on one side of the screw rod (21). The bottom of the hydraulic pump (22) is fixedly installed on the top of the sliding plate (7).