Balance valve flange welding device

Through the cooperation of components such as gears, cylinders, electric push rods, and other components, the automatic rotation and fixation of the balance valve flange welding device is achieved, solving the problem of low welding efficiency and improving welding efficiency and accuracy.

CN223222708UActive Publication Date: 2025-08-15CHANGZHOU CHENXI ENVIRONMENTAL PROTECTION MASCH CO LTD
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Patent Information

Application Number
CN202422471229.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-15
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing welding devices need to rotate frequently when welding balance valves and flanges, resulting in low welding efficiency.

Method used

The combination of gears, cylinders, electric push rods and other components is used to realize the automatic rotation and fixation of the flange main body and the balance valve main body, ensuring the stability and accuracy of the welding process.

Benefits of technology

It improves welding efficiency and accuracy, and is more efficient than traditional manual rotary welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a balance valve flange welding device, which relates to the field of welding devices and comprises an operating platform, a sliding groove is arranged at the upper end of the operating platform, a sliding block is slidably connected in the sliding groove, a gear plate is fixedly connected to the upper end of the sliding block, and a supporting block is fixedly connected to the position of the upper end of the operating platform close to the sliding groove. An electric push rod is arranged on the front side of the supporting block; the welding device has the advantages that the rotating shaft, the bearing, the gear and the air cylinder are matched with the electric push rod and the gear plate so that the flange body and the balance valve body can rotate, then the joint of the two parts can be welded, and compared with traditional manual rotating welding, the welding method is higher in efficiency; the positions of the fixing clamps can be adjusted by matching the bolts, the clamping rings and the clamping rings with the arc-shaped plates and the threaded holes in the arc-shaped plates, so that the flange main body can be firmly fixed by the fixing clamps, and the accuracy of butt joint between the flange main body and the balance valve main body in the welding process is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of welding devices, in particular to a balancing valve flange welding device. Background Art

[0002] A balancing valve is a valve with a special function. The valve itself is not special; it differs only in its function and location. In some industries, due to the large pressure or flow differences between different parts of the medium (various flowable substances) in the pipeline or container, a valve is installed between the corresponding pipelines or containers to reduce or balance the difference. This valve is used to adjust the relative balance of pressure on both sides or to achieve flow balance by diverting the flow. This valve is called a balancing valve. During the balancing valve processing, a welding device is used to weld the balancing valve to the flange.

[0003] However, in the prior art, when the welding device is in use, the worker needs to frequently rotate the balancing valve and the flange to achieve annular welding, which undoubtedly reduces the welding efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a balancing valve flange welding device.

[0005] In order to solve the above technical problems, the technical solution of the present invention is as follows: a balancing valve flange welding device includes an operating table, a slide groove is provided at the upper end of the operating table, a slider is slidably connected inside the slide groove, the upper end of the slider is fixedly connected to a gear plate, the upper end of the operating table is fixedly connected to a support block near the slide groove, an electric push rod is provided on the front side of the support block, the upper end of the operating table is fixedly connected to a fixed block, a bearing is provided inside the fixed block, the inner ring of the bearing is fixedly connected to a rotating shaft, one end of the rotating shaft is fixedly connected to a gear, and the other end of the rotating shaft is provided with a cylinder, and the right end of the cylinder is fixedly connected to a fixed disk.

[0006] Preferably, a support block is fixedly connected to the middle of the upper end of the operating table, a ball is provided inside the support block, a balancing valve body is provided at the upper end of the support block, a flange body is provided on one side of the fixed plate, and a connecting rod is fixedly connected to the upper end of the operating table near the support block, and a welding gun is provided on one side of the connecting rod.

[0007] Preferably, the outside of the fixed disk is fixedly connected to an arc-shaped plate, one side of the arc-shaped plate is provided with a guide groove, the inside of the guide groove is movably connected to a guide rod, one end of the guide rod is fixedly connected to a clamping ring, the right side of the clamping ring is fixedly connected to a fixing clamp, the inside of the clamping ring is movably connected to a clamping ring, the left side of the clamping ring is fixedly connected to a bolt, and a threaded hole is provided inside the arc-shaped plate.

[0008] Preferably, the slider slides in the slide groove through the gear plate and the electric push rod.

[0009] Preferably, the fixing clamp is movably connected to the bolt through a clamping ring and a clamping ring.

[0010] Preferably, the arc-shaped plates are in multiple groups and are arranged at equal angles outside the fixed disk.

[0011] By adopting the above technical solution, by turning on the electric push rod, the electric push rod pushes the gear plate to move, thereby driving the gear to rotate. While the gear rotates, it will drive the rotating shaft, cylinder, and fixed plate to rotate, thereby realizing the change of the welding points between the flange body and the balancing valve body. The welding gun can perform circular welding around these welding points. During the rotation of the gear, the slider will slide inside the slide groove. With the cooperation of the slider and the slide groove, the stability of the flange body and the balancing valve body during rotation can be increased. The rotating shaft, bearings, gears, cylinders, electric push rods, and gear plates can be used to rotate the flange body and the balancing valve body, and then the connection between the two components can be welded. Compared with traditional manual rotary welding, this welding method is more efficient.

[0012] By adopting the above technical solution, by rotating the bolt, under the action of the threaded hole inside the arc plate, the bolt pushes the clamping ring and the clamping ring to one side, so that the fixing clamp is tightly attached to the outside of the flange body to fix it. The setting of the guide groove and the guide rod can prevent the fixing clamp from offsetting during movement, thereby further increasing the stability between the flange body and the fixed plate. The position of the fixing clamp can be adjusted by the bolt, clamping ring, and the clamping ring in conjunction with the arc plate and the threaded hole inside it, so that the fixing clamp can firmly fix the flange body, ensuring the accuracy of the docking between the flange body and the balancing valve body during the welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of the utility model.

[0014] Figure 2 This is a schematic structural diagram of the utility model.

[0015] Figure 3 This is a schematic structural diagram of the utility model.

[0016] Figure 4 This is a schematic structural diagram of the utility model.

[0017] In the figure: 1. Operating table; 2. Slide; 3. Slider; 4. Gear plate; 5. Support block; 6. Electric push rod; 7. Fixed block; 8. Rotating shaft; 9. Bearing; 10. Gear; 11. Cylinder; 12. Fixed plate; 13. Support block; 14. Ball; 15. Balancing valve body; 16. Connecting rod; 17. Welding gun; 18. Flange body; 19. Arc plate; 20. Guide groove; 21. Guide rod; 22. Snap ring; 23. Snap ring; 24. Fixing clamp; 25. Threaded hole; 26. Bolt. DETAILED DESCRIPTION

[0018] The following further describes specific embodiments of the present invention in conjunction with the accompanying drawings. It should be noted that the descriptions of these embodiments are intended to aid understanding of the present invention and do not constitute limitations on the present invention. Furthermore, the technical features involved in the various embodiments of the present invention described below may be combined with one another as long as they do not conflict with one another.

[0019] Example 1

[0020] See also Figures 1-4 The utility model provides a technical solution: a balancing valve flange welding device, including an operating table 1, a chute 2 is provided at the upper end of the operating table 1, a slider 3 is slidably connected to the inside of the chute 2, and a gear plate 4 is fixedly connected to the upper end of the slider 3. A support block 5 is fixedly connected to the upper end of the operating table 1 near the chute 2, and an electric push rod 6 is provided on the front side of the support block 5. A fixed block 7 is fixedly connected to the upper end of the operating table 1, and a bearing 9 is provided inside the fixed block 7. The inner ring of the bearing 9 is fixedly connected to a rotating shaft 8, and one end of the rotating shaft 8 is fixedly connected to the gear 1. 0, a cylinder 11 is provided at the other end of the rotating shaft 8, and a fixed disk 12 is fixedly connected to the right end of the cylinder 11. A support block 13 is fixedly connected to the middle part of the upper end of the operating table 1, and a ball 14 is provided inside the support block 13. A balancing valve body 15 is provided at the upper end of the support block 13, and a flange body 18 is provided on one side of the fixed disk 12. A connecting rod 16 is fixedly connected to the upper end of the operating table 1 near the support block 13, and a welding gun 17 is provided on one side of the connecting rod 16. The slider 3 slides in the slide groove 2 in cooperation with the electric push rod 6 through the gear plate 4.

[0021] Specifically, the electric push rod 6 is turned on, and the electric push rod 6 pushes the gear plate 4 to move, thereby driving the gear 10 to rotate. While rotating, the gear 10 will drive the rotating shaft 8, the cylinder 11, and the fixed plate 12 to rotate, thereby realizing the change of the welding points between the flange body 18 and the balancing valve body 15. The welding gun 17 can perform annular welding around these welding points. During the rotation of the gear 10, the slider 3 will slide inside the slide groove 2. With the cooperation of the slider 3 and the slide groove 2, the stability of the flange body 18 and the balancing valve body 15 during rotation can be increased. The rotating shaft 8, the bearing 9, the gear 10, the cylinder 11 cooperates with the electric push rod 6 and the gear plate 4 to make the flange body 18 and the balancing valve body 15 rotate, and then the connection between the two components can be welded. Compared with traditional manual rotary welding, this welding method is more efficient.

[0022] Example 2

[0023] See also Figures 1-4 The utility model provides a technical solution: a balancing valve flange welding device, the outside of the fixed disk 12 is fixedly connected with an arc plate 19, one side of the arc plate 19 is provided with a guide groove 20, the inside of the guide groove 20 is movably connected with a guide rod 21, one end of the guide rod 21 is fixedly connected with a clamping ring 22, the right side of the clamping ring 22 is fixedly connected with a fixing clamp 24, the inside of the clamping ring 22 is movably connected with a clamping ring 23, and the left side of the clamping ring 23 is fixedly connected with a bolt 26, a threaded hole 25 is provided inside the arc plate 19, the fixing clamp 24 is movably connected to the bolt 26 through the clamping ring 22 and the clamping ring 23, the number of the arc plates 19 is multiple groups, and they are arranged at equal angles on the outside of the fixed disk 12.

[0024] Specifically, by rotating the bolt 26, under the action of the internal threaded hole 25 of the arc plate 19, the bolt 26 pushes the retaining ring 23 and the retaining ring 22 to one side, so that the fixing clamp 24 is tightly attached to the outside of the flange body 18 to fix it. The setting of the guide groove 20 and the guide rod 21 can prevent the fixing clamp 24 from offsetting during movement, thereby further increasing the stability between the flange body 18 and the fixed plate 12. The position of the fixing clamp 24 can be adjusted by the bolt 26, the retaining ring 23, and the retaining ring 22 in conjunction with the arc plate 19 and the threaded hole 25 inside it, so that the fixing clamp 24 can firmly fix the flange body 18, ensuring the accuracy of the docking between the flange body 18 and the balancing valve body 15 during the welding process.

[0025] Working principle: When the balancing valve flange welding device is in use, first, the two sets of flange bodies 18 to be welded are fixed on the fixing plate 12 respectively. The specific operation is to turn the bolt 26. Under the action of the internal threaded hole 25 of the arc plate 19, the bolt 26 pushes the clamping ring 23 and the clamping ring 22 to move to one side, thereby making the fixing clamp 24 close to the outside of the flange body 18 to fix it. The setting of the guide groove 20 and the guide rod 21 can prevent the fixing clamp 24 from deviating during movement, thereby further increasing the stability between the flange body 18 and the fixing plate 12. The position of the fixing clamp 24 can be adjusted by the bolt 26, the clamping ring 23, the clamping ring 22 in conjunction with the arc plate 19 and the threaded hole 25 inside it, thereby making the fixing clamp 24 able to firmly fix the flange body 18, ensuring the accuracy of the docking between the flange body 18 and the balancing valve body 15 during the welding process. After the flange body 18 is fixed, the balancing valve body 15 is placed on the support block 13, and the cylinder 1 is opened. 1, the cylinder 11 pushes the fixed plate 12 to move, thereby making the flange body 18 close to both sides of the balancing valve body 15, and the welding gun 17 is turned on. The welding gun 17 welds the connection between the two components. Finally, the electric push rod 6 is turned on, and the electric push rod 6 pushes the gear plate 4 to move, thereby driving the gear 10 to rotate. When the gear 10 rotates, it will drive the rotating shaft 8, the cylinder 11, and the fixed plate 12 to rotate, thereby changing the welding points of the flange body 18 and the balancing valve body 15. The welding gun 17 can perform annular welding around these welding points. During the rotation of the gear 10, the slider 3 will slide inside the slide groove 2. With the cooperation of the slider 3 and the slide groove 2, the stability of the flange body 18 and the balancing valve body 15 during rotation can be increased. The rotating shaft 8, bearing 9, gear 10, cylinder 11 cooperate with the electric push rod 6 and the gear plate 4 to rotate the flange body 18 and the balancing valve body 15, thereby welding the connection between the two components. Compared with traditional manual rotary welding, this welding method is more efficient.

[0026] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It is apparent to those skilled in the art that various changes, modifications, substitutions, and variations to these embodiments may be made without departing from the principles and spirit of the present invention, and these changes and modifications still fall within the scope of protection of the present invention.

Claims

1. A balancing valve flange welding device, comprising an operating table (1), characterized in that: The upper end of the operating table (1) is provided with a slide groove (2), the interior of the slide groove (2) is slidably connected to a slider (3), the upper end of the slider (3) is fixedly connected to a gear plate (4), the upper end of the operating table (1) is fixedly connected to a support block (5) near the slide groove (2), the front side of the support block (5) is provided with an electric push rod (6), the upper end of the operating table (1) is fixedly connected to a fixed block (7), the interior of the fixed block (7) is provided with a bearing (9), the inner ring of the bearing (9) is fixedly connected to a rotating shaft (8), one end of the rotating shaft (8) is fixedly connected to a gear (10), the other end of the rotating shaft (8) is provided with a cylinder (11), and the right end of the cylinder (11) is fixedly connected to a fixed disk (12).

2. The balancing valve flange welding device according to claim 1, characterized in that: A support block (13) is fixedly connected to the middle of the upper end of the operating table (1), a ball (14) is provided inside the support block (13), a balancing valve body (15) is provided at the upper end of the support block (13), a flange body (18) is provided on one side of the fixed plate (12), a connecting rod (16) is fixedly connected to the upper end of the operating table (1) near the support block (13), and a welding gun (17) is provided on one side of the connecting rod (16).

3. The balancing valve flange welding device according to claim 1, characterized in that: The outside of the fixed disk (12) is fixedly connected to an arc-shaped plate (19), one side of the arc-shaped plate (19) is provided with a guide groove (20), the inside of the guide groove (20) is movably connected to a guide rod (21), one end of the guide rod (21) is fixedly connected to a clamping ring (22), the right side of the clamping ring (22) is fixedly connected to a fixing clamp (24), the inside of the clamping ring (22) is movably connected to a clamping ring (23), the left side of the clamping ring (23) is fixedly connected to a bolt (26), and the inside of the arc-shaped plate (19) is provided with a threaded hole (25).

4. The balancing valve flange welding device according to claim 1, characterized in that: The slider (3) slides in the slide groove (2) in cooperation with the electric push rod (6) through the gear plate (4).

5. The balancing valve flange welding device according to claim 3, characterized in that: The fixing clamp (24) is movably connected to the bolt (26) through the clamping ring (22) and the clamping ring (23).

6. The balancing valve flange welding device according to claim 3, characterized in that: The arc-shaped plates (19) are provided in multiple groups and are arranged at equal angles outside the fixed disk (12).