Online grinding device for eliminating copper powder on edge of titanium roller

Abstract

The utility model discloses an on-line polishing device for eliminating copper powder on the edge of a titanium roller, which comprises the titanium roller, a support, a polishing strip and a tank body, the support is arranged on one side of the titanium roller, the tank body is arranged on the support, electrolyte is stored in the tank body, one end of the polishing strip is arranged on the tank body, and the other end of the polishing strip is arranged on the tank body. The other end of the polishing strip makes contact with the edge of the titanium roller, and the end, making contact with the edge of the titanium roller, of the polishing strip is coated with electrolyte in the tank body. By means of online polishing, copper powder on the edge of the titanium roller can be cleaned without shutdown, the step that manual cleaning needs to be conducted through regular shutdown in a traditional method is avoided, the production interruption time can be greatly shortened, and the continuous operation time of equipment is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of titanium roller grinding, in particular to an online grinding device for eliminating copper powder on the edge of a titanium roller. Background Art

[0002] In industrial production, titanium rollers are a critical component used in a wide variety of processes. However, during use, impurities such as copper powder often accumulate on the edges of titanium rollers. This not only affects the roller's efficiency but can also negatively impact product quality. To address this issue, the traditional approach involves periodic machine shutdowns for manual cleaning, but this method is inefficient and can hinder production schedules. Therefore, a device that can automatically and online clean copper powder from the edges of titanium rollers is urgently needed to improve production efficiency and product quality. Utility Model Content

[0003] The purpose of this utility model is to solve the above technical problems, thereby providing an online grinding device for eliminating copper powder on the edge of a titanium roller;

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] The utility model provides an online grinding device for eliminating copper powder on the edge of a titanium roller.

[0006] It includes a titanium roller, a bracket, a grinding strip, and a tank body. The bracket is arranged on one side of the titanium roller, the tank body is arranged on the bracket, the tank body stores electrolyte, one end of the grinding strip is arranged on the tank body, and the other end of the grinding strip is in contact with the edge of the titanium roller. The end of the grinding strip in contact with the edge of the titanium roller is coated with the electrolyte in the tank body.

[0007] Optionally, a cover plate is hingedly provided on the upper end of the tank body, and the cover plate is used to close the tank body.

[0008] Optionally, a handle is provided on the surface of the cover plate, and the handle is used to open and close the cover plate. The surface of the handle is provided with anti-slip grooves.

[0009] Optionally, a sealing layer is provided at the junction of the cover plate and the tank body.

[0010] Optionally, an electrolyte replenishing system is also included, which can automatically detect the liquid level of the electrolyte in the tank. When the electrolyte is lower than a preset value, electrolyte can be automatically added to the tank to ensure sufficient electrolyte during the grinding process.

[0011] Optionally, a positioning hole is provided on the tank body, and a mounting hole is provided through one end of the grinding strip, and the grinding strip and the tank body are fixedly connected by bolts through the positioning hole and the mounting hole.

[0012] Beneficial effects of the utility model

[0013] The utility model can clean the copper powder on the edge of the titanium roller through online grinding without stopping the machine, avoiding the step of regular shutdown for manual cleaning in the traditional method. This can greatly reduce the production interruption time and increase the continuous operation time of the equipment, thereby improving the overall production efficiency. The online grinding device can clean these copper powders in time, ensure the stable product quality during the production process, and reduce the generation of defective products.

[0014] Through regular online grinding, the surface finish of the titanium roller can be maintained, wear and corrosion can be reduced, and the service life of the titanium roller can be extended. This not only reduces the frequency of replacing the titanium roller, but also reduces the complexity of equipment maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of the utility model.

[0016] Figure 2 This is a schematic diagram of the tank structure of the utility model.

[0017] Description of the accompanying drawings: 1-titanium roller, 2-bracket, 3-grinding strip, 4-tank body, 5-cover plate, 6-sealing layer, 7-handle. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example

[0020] like Figure 1-Figure 2 As shown, the utility model provides an online grinding device for eliminating copper powder on the edge of a titanium roller.

[0021] It includes a titanium roller 1, a bracket 2, a grinding strip 3, and a tank body 4. The bracket 2 is arranged on one side of the titanium roller 1, the tank body 4 is arranged on the bracket 2, and the tank body 4 stores an electrolyte. One end of the grinding strip 3 is arranged on the tank body 4, and the other end of the grinding strip 3 contacts the edge of the titanium roller 1. The end of the grinding strip 3 in contact with the edge of the titanium roller 1 is coated with the electrolyte in the tank body 4.

[0022] A cover plate 5 is hingedly provided at the upper end of the tank body 4, and the cover plate 5 is used to close the tank body 4. A handle 7 is provided on the surface of the cover plate 5, and the handle 7 is used to open and close the cover plate 5. The surface of the handle 7 is provided with anti-slip grooves. A sealing layer 6 is provided at the junction of the cover plate 5 and the tank body 4, and the cover plate 5 is used to prevent external impurities from entering the tank body 4 and contaminating the electrolyte. The sealing layer 6 is used to improve the sealing performance.

[0023] A positioning hole is provided on the tank body 4, and a mounting hole is provided through one end of the grinding strip 3. The grinding strip 3 and the tank body 4 are fixedly connected by bolts through the positioning hole and the mounting hole, so that the replacement and installation of the grinding strip 3 are convenient.

[0024] It also includes an electrolyte replenishment system, which can automatically detect the electrolyte level in the tank 4. When the electrolyte level is lower than a preset value, it can automatically add electrolyte to the tank 4 to ensure sufficient electrolyte during the grinding process. Specifically:

[0025] A liquid level sensor is installed in the tank body 4 to monitor the liquid level of the electrolyte in real time. The liquid level sensor can be a float type, a capacitance type or an ultrasonic type, etc. The appropriate sensor is selected according to the characteristics of the electrolyte and the material of the tank body 4.

[0026] The control system receives the signal from the liquid level sensor and determines whether the current liquid level is lower than a preset value. The control system can be an automation system based on a PLC or a microcontroller.

[0027] When the control system detects that the liquid level is lower than a preset value, the rehydration pump is started, and the rehydration pump extracts the electrolyte from the storage tank through the pipeline and transports it to the tank body 4 of the polishing device.

[0028] During the rehydration process, safety protection measures should be set up, such as devices to prevent electrolyte overflow and alarm systems. Once electrolyte leakage or other abnormal conditions occur, the alarm system will be activated immediately to remind the operator to deal with it in time.

[0029] For example:

[0030] Assume that we have a device for grinding the edge of a titanium roller 1 with copper powder, and its tank 4 is filled with electrolyte. In order to ensure that there is sufficient electrolyte during the grinding process, we install an electrolyte supply system.

[0031] First, a capacitive liquid level sensor is installed in the tank 4 to monitor the liquid level of the electrolyte in real time.

[0032] The liquid level sensor transmits the detected liquid level signal to the PLC control system.

[0033] The PLC control system makes judgments based on the preset liquid level value. When it detects that the liquid level is lower than the preset value, the PLC control system will issue an instruction to start the liquid replenishment pump.

[0034] The replenishing pump starts working, extracting the spare electrolyte from the storage tank through the corrosion-resistant pipeline and transporting it to the tank body 4 of the polishing device.

[0035] During the rehydration process, if electrolyte leakage or other abnormal conditions occur, the safety protection and alarm system will be activated immediately, sounding an alarm and reminding the operator to deal with it in time.

[0036] In this way, the electrolyte supply system can ensure that the grinding device always maintains sufficient electrolyte supply during operation, thereby improving production efficiency and product quality.

[0037] The online grinding device for eliminating copper powder on the edge of the titanium roller 1 of the present application mainly realizes online grinding during the rotation of the titanium roller 1 by using the electrolyte coated on the grinding bar 3 through the contact between the grinding bar 3 and the edge of the titanium roller 1, thereby removing the copper powder on the edge of the titanium roller 1. The tank body 4 is used to store the electrolyte to ensure that the grinding bar 3 can continuously obtain the electrolyte and maintain the grinding effect. The bracket 2 plays the role of supporting and fixing the tank body 4 and the grinding bar 3.

[0038] The utility model includes the following working steps during use:

[0039] First, set the bracket 2 on one side of the titanium roller 1 and ensure that the bracket 2 is stable. Then, place the tank body 4 on the bracket 2 and ensure that there is enough electrolyte in the tank body 4. Then, use bolts to fix the grinding strip 3 on the tank body 4 through the positioning hole on the tank body 4 and the mounting hole on the grinding strip 3, ensuring that one end of the grinding strip 3 is coated with electrolyte and can be in close contact with the edge of the titanium roller 1.

[0040] When the titanium roller 1 starts to rotate, its edge will come into contact with the grinding strip 3. The electrolyte coated on the grinding strip 3 will play a role of lubrication and grinding, helping to remove copper powder on the edge of the titanium roller 1.

[0041] As the titanium roller 1 continues to rotate, the grinding process will continue, thereby achieving online removal of edge copper powder.

[0042] During the grinding process, the electrolyte will be gradually consumed. The electrolyte supply system can monitor the liquid level of the electrolyte in the tank 4 in real time.

[0043] When the electrolyte level is lower than a preset value, the supply system will automatically add electrolyte to the tank 4 to ensure that there is sufficient electrolyte during the grinding process.

[0044] Through the above working steps, the online grinding device of the present application can continuously and efficiently remove copper powder from the edge of the titanium roller 1, thereby improving production efficiency and product quality.

[0045] The utility model can clean the copper powder on the edge of the titanium roller 1 through online grinding without stopping the machine, avoiding the step of regular shutdown for manual cleaning in the traditional method, which can greatly reduce the production interruption time, increase the continuous operation time of the equipment, and thus improve the overall production efficiency. The online grinding device can clean the copper powder in time, ensure the stable product quality during the production process, and reduce the generation of defective products.

[0046] Traditional cleaning methods may require more manual participation, but the online polishing device of the present application realizes automated cleaning, reduces the cost of manual maintenance, and at the same time, reduces downtime and production losses caused by downtime.

[0047] By regular online grinding, the surface finish of the titanium roller 1 can be maintained, wear and corrosion can be reduced, and the service life of the titanium roller 1 can be extended. This not only reduces the frequency of replacing the titanium roller 1, but also reduces the complexity of equipment maintenance.

[0048] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An online grinding device for eliminating copper powder on the edge of a titanium roller, characterized in that: It includes a titanium roller, a bracket, a grinding strip, and a tank body. The bracket is arranged on one side of the titanium roller, the tank body is arranged on the bracket, the tank body stores electrolyte, one end of the grinding strip is arranged on the tank body, and the other end of the grinding strip is in contact with the edge of the titanium roller. The end of the grinding strip in contact with the edge of the titanium roller is coated with the electrolyte in the tank body.

2. The online grinding device for eliminating copper powder on the edge of a titanium roller according to claim 1, characterized in that: A cover plate is hingedly provided on the upper end of the tank body, and the cover plate is used to close the tank body.

3. The online grinding device for eliminating copper powder on the edge of a titanium roller according to claim 2, characterized in that: A handle is provided on the surface of the cover plate, and the handle is used to open and close the cover plate. The surface of the handle is provided with anti-slip grooves.

4. The online grinding device for eliminating copper powder on the edge of a titanium roller according to claim 3, characterized in that: A sealing layer is provided at the junction of the cover plate and the tank body.

5. The online grinding device for eliminating copper powder on the edge of a titanium roller according to claim 1, characterized in that: It also includes an electrolyte supply system, which can automatically detect the liquid level of the electrolyte in the tank. When the electrolyte is lower than a preset value, it can automatically add electrolyte to the tank to ensure sufficient electrolyte during the grinding process.

6. The online grinding device for eliminating copper powder on the edge of a titanium roller according to claim 1, characterized in that: A positioning hole is provided on the tank body, and a mounting hole is provided through one end of the grinding strip. The grinding strip and the tank body are fixedly connected by bolts through the positioning hole and the mounting hole.

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