Automatic tooth punching machine for industrial belt

By designing an automatic gear punching machine for industrial belts and using electric push rods and adjusting thread rod systems, the gear punching on both sides of the belt is achieved simultaneously, solving the problems of low efficiency and poor adaptability of traditional gear punching machines, and achieving efficient and flexible belt processing.

CN223223485UActive Publication Date: 2025-08-15FOSHAN JINXI TRANSMISSION TECH CO LTD
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Patent Information

Application Number
CN202422564402.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-15
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

Traditional industrial belt gear punching machines rely on manual operation, have low production efficiency, are difficult to adapt to belts of different sizes, and are costly to replace equipment.

Method used

An automatic gear punching machine for industrial belts is designed, using electric push rods and adjusting threaded rod systems to achieve simultaneous teething on both sides of the belt, adapting to belts of different sizes, and accurately controlling the position and depth of the gear punching through the control panel.

Benefits of technology

Significantly shorten the production cycle, improve production efficiency, reduce equipment replacement and adjustment costs, ensure the accuracy and consistency of teething, and improve belt transmission performance and life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt tooth punching machines, and discloses an industrial belt automatic tooth punching machine which comprises a center fixing frame, a set of first electric push rods are installed at the top end of the center fixing frame, and the output ends of the set of first electric push rods are fixedly connected with the same fixing plate. According to the automatic tooth punching machine for the industrial belt, automatic tooth punching can be conducted on the two sides of the belt at the same time, the belt does not need to be turned over, so that the production period is greatly shortened, the production efficiency is improved, the tooth punching machine can conveniently adapt to belts of different sizes for tooth punching through the arrangement of the adjusting threaded rod, and the practicability is high. The equipment has higher universality and flexibility, different production requirements can be met, the cost for replacing the equipment and adjusting the technology is reduced, a transmission threaded rod can drive a pressing plate and a second electric push rod to linearly move along a tooth beating plate, the tooth beating position and depth can be accurately controlled, and the production efficiency is improved. And errors and unstable factors caused by manual operation are avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of belt gear punching machines, and specifically to an industrial belt automatic gear punching machine. Background Art

[0002] The industrial belt automatic tooth punching machine is a mechanical equipment specially used for processing the toothed joints of industrial belts. The toothed joints of belts are formed by forming a tooth-like shape at the belt joints, and then using these teeth for meshing connection. The toothed joints of belts are widely used in mechanical transmission systems, especially in situations where large torque and force need to be transmitted. The toothed joints are fused together through high-temperature vulcanization in a vulcanizer. The joint parts after bonding are evenly stressed, and the joint strength reaches a high proportion of the rated tensile strength, so it has high reliability.

[0003] First, traditional gear punching machines mostly rely on manual pressing by workers, which is labor-intensive. Secondly, during the processing process, traditional gear punching machines usually need to punch teeth on one edge of the belt, and then turn the belt over to punch teeth on the other edge. The operation is cumbersome and reduces production efficiency. Finally, traditional gear punching machines are often difficult to adapt to belts of different sizes. In order to process belts of different sizes, it is usually necessary to replace gear punching equipment and gear punching plates of different specifications, which not only increases processing costs but also reduces production efficiency. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the present application provides an industrial belt automatic gear punching machine with advantages such as high efficiency, which solves the problems raised in the background technology.

[0005] To achieve the above-mentioned object, the present application provides the following technical solution: an industrial belt automatic gear punching machine, comprising a central fixed frame, a group of first electric push rods being mounted on the top of the central fixed frame, and the output ends of the group of first electric push rods being fixedly connected to the same fixed plate;

[0006] A toothed plate is provided on both sides of the central fixing frame, and the two toothed plates are symmetrically arranged. The upper surfaces of the two toothed plates are fixedly connected to a blocking plate. The left and right side surfaces of the central fixing frame are rotatably connected to an adjusting threaded rod, and each toothed plate is threadedly connected to the adjusting threaded rod adjacent to it;

[0007] A transmission threaded rod is rotatably connected between the front and rear inner walls of the top ends of the two blocking plates, and a moving block is threadedly connected to the outer surfaces of the two transmission threaded rods. The two moving blocks are slidingly connected to the blocking plates close to them, and the interiors of the two moving blocks are fixedly connected to the second electric push rods, and the output ends of the two second electric push rods are installed with pressure plates.

[0008] Through the above scheme, both sides of the belt can be automatically punched at the same time without flipping the belt, thereby greatly shortening the production cycle and improving production efficiency. By adjusting the setting of the threaded rod, the tooth punching machine can easily adapt to the teeth of belts of different sizes, making the equipment more versatile and flexible, able to meet different production needs, and reducing the cost of replacing equipment and adjusting processes. The transmission threaded rod can drive the pressure plate and the second electric push rod to move in a straight line along the tooth punching plate, and can achieve precise control of the tooth punching position and depth, avoiding errors and unstable factors caused by manual operation, which ensures the accuracy and consistency of tooth punching and improves the transmission performance and life of the belt.

[0009] Furthermore, ends of the two adjusting threaded rods that are away from each other are both fixedly connected to a turntable.

[0010] Through the above solution, by setting the turntable, it is convenient for the user to rotate the adjustment threaded rod to adjust the position of the tooth plate.

[0011] Furthermore, a group of limiting rods are fixedly connected to both side surfaces of the central fixing frame, and each limiting rod is plugged into the toothed plate adjacent to it.

[0012] Through the above solution and the setting of the limiting rod, the stability of the punching plate during movement can be improved.

[0013] Furthermore, the bottom of the central fixing frame is fixedly connected to two supporting legs.

[0014] Through the above solution and the provision of supporting legs, the overall support purpose can be achieved.

[0015] Furthermore, the inner bottom wall of the central fixing frame is provided with anti-slip stripes.

[0016] Through the above solution and the above arrangement, the stability of the fixing plate in fixing the belt can be improved.

[0017] Furthermore, the rear ends of the two transmission threaded rods are fixedly connected to the external motor output end through a coupling.

[0018] Through the above solution, by setting up an external motor, it is possible to provide power for the rotation of the transmission threaded rod.

[0019] Furthermore, a control panel is provided on the front side of the central fixing frame, and the first electric push rod, the second electric push rod and the external motor are all electrically connected to the control panel.

[0020] Through the above solution, users can control electrical components through the control panel.

[0021] Furthermore, one end of each of the limiting rods is fixedly connected to the limiting plate.

[0022] Through the above solution and the setting of the limit plate, the tooth plate can be effectively prevented from being separated.

[0023] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0024] This industrial belt automatic tooth punching machine can automatically punch teeth on both sides of the belt at the same time without turning the belt over, thereby greatly shortening the production cycle and improving production efficiency. By adjusting the setting of the threaded rod, the tooth punching machine can easily adapt to the teeth of belts of different sizes, making the equipment more versatile and flexible, able to meet different production needs, and reducing the cost of replacing equipment and adjusting processes. The transmission threaded rod can drive the pressure plate and the second electric push rod to move in a straight line along the tooth punching plate, and can achieve precise control of the tooth punching position and depth, avoiding errors and unstable factors caused by manual operation, which ensures the accuracy and consistency of tooth punching and improves the transmission performance and life of the belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional diagram of the overall structure of this application Figure 1 ;

[0026] Figure 2 A three-dimensional diagram of the overall structure of this application Figure 2 ;

[0027] Figure 3 Adjust the threaded rod structure diagram for this application;

[0028] Figure 4 A three-dimensional diagram of the overall structure of this application Figure 3 .

[0029] In the picture:

[0030] 1. Center fixing frame; 2. First electric push rod; 3. Fixed plate; 4. Tooth plate; 5. Blocking plate; 6. Adjusting threaded rod; 7. Transmission threaded rod; 8. Moving block; 9. Second electric push rod; 10. Pressing plate; 11. Turntable; 12. Limit rod; 13. Support leg; 14. Control panel; 15. Limit disk. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0032] See also Figure 1 、 Figure 2 and Figure 3 In this embodiment, an industrial belt automatic tooth punching machine includes a central fixed frame 1, a group of first electric push rods 2 are installed on the top of the central fixed frame 1, and the output ends of the group of first electric push rods 2 are fixedly connected to the same fixed plate 3. Through the setting of the fixed plate 3, the purpose of fixing the belt can be achieved to prevent the belt from moving during the tooth punching process. The inner bottom wall of the central fixed frame 1 is provided with anti-slip stripes. Through the above setting, the stability of the fixed plate 3 in fixing the belt can be improved.

[0033] See also Figure 1 、 Figure 2 and Figure 4 , toothed plates 4 are provided on the left and right sides of the center fixing frame 1, and the two toothed plates 4 are arranged symmetrically. The upper surfaces of the two toothed plates 4 are fixedly connected with blocking plates 5, and the left and right side surfaces of the center fixing frame 1 are rotatably connected with adjusting threaded rods 6. Each toothed plate 4 is threadedly connected to the adjusting threaded rod 6 close to it. By adjusting the setting of the threaded rod 6, the position of the toothed plate 4 can be adjusted, which is convenient for toothing belts of different widths. The ends of the two adjusting threaded rods 6 away from each other are fixedly connected with a turntable 11. Through the setting of the turntable 11, the user can conveniently rotate the adjusting threaded rod 6 to adjust the position of the toothed plate 4.

[0034] See also Figure 1 、 Figure 2 and Figure 3 , a transmission threaded rod 7 is rotatably connected between the front and rear inner walls of the top ends of the two blocking plates 5, and the outer surfaces of the two transmission threaded rods 7 are threadedly connected to moving blocks 8. The two moving blocks 8 are slidingly connected to the blocking plates 5 close to them, and the interiors of the two moving blocks 8 are fixedly connected to the second electric push rods 9. The output ends of the two second electric push rods 9 are each equipped with a pressure plate 10. Through the setting of the transmission threaded rod 7, the purpose of the pressure plate 10 extending the linear movement of the tooth plate 4 can be achieved, and the second electric push rod 9 drives the pressure plate 10 to do reciprocating movement up and down, which can achieve the purpose of automatic tooth punching of the belt. The rear ends of the two transmission threaded rods 7 are fixedly connected to the output end of the external motor through a coupling. Through the setting of the external motor, power can be provided for the rotation of the transmission threaded rod 7.

[0035] See also Figure 1 、 Figure 2 and Figure 3 A group of limit rods 12 are fixedly connected to both sides of the central fixed frame 1, and each limit rod 12 is plugged into the toothed plate 4 close to it. The setting of the limit rods 12 can improve the stability of the toothed plate 4 when moving. The bottom of the central fixed frame 1 is fixedly connected to two supporting legs 13. The setting of the supporting legs 13 can achieve the purpose of supporting the whole.

[0036] See also Figure 1 、 Figure 2 and Figure 3 One end of each limit rod 12 is fixedly connected to a limit plate 15. Through the setting of the limit plate 15, the tooth plate 4 can be effectively prevented from detaching. A control panel 14 is provided on the front side of the central fixed frame 1. The first electric push rod 2, the second electric push rod 9 and the external motor are all electrically connected to the control panel 14. The user can control the electrical components through the control panel 14.

[0037] An industrial belt automatic tooth punching machine in this embodiment can automatically punch teeth on both sides of the belt at the same time without flipping the belt, thereby greatly shortening the production cycle and improving production efficiency. By adjusting the setting of the threaded rod 6, the tooth punching machine can easily adapt to the teeth of belts of different sizes, making the equipment more versatile and flexible, able to meet different production needs, and reducing the cost of replacing equipment and adjusting processes. The transmission threaded rod 7 can drive the pressure plate 10 and the second electric push rod 9 to move in a straight line along the tooth punching plate 4, and can achieve precise control of the tooth punching position and depth, avoiding errors and unstable factors caused by manual operation, which ensures the accuracy and consistency of tooth punching and improves the transmission performance and life of the belt.

[0038] It should be noted that during the tooth punching process, workers should avoid contact with the belt.

[0039] The working principle of the above embodiment is as follows: first, the industrial belt to be toothed is placed on the inner bottom wall of the central fixed frame 1, and by starting the first electric push rod 2, its output end pushes the fixed plate 3 down, thereby firmly fixing the belt on the central fixed frame 1. The anti-slip stripe design on the bottom of the fixed plate 3 further enhances the stability of the belt fixation and avoids the movement of the belt during the toothing process. According to the width of the belt, the turntable 11 at both ends of the threaded rod 6 is manually rotated to move the tooth plate 4 along the side of the central fixed frame 1 to an appropriate position, and the limit rod 12 and the limit plate 15 are adjusted. The setting ensures the stability of the toothed plate 4 during movement and prevents it from falling off. When the toothed plate 4 is adjusted to a suitable position, the motor is started, and the motor drives the transmission threaded rod 7 to rotate through the coupling. The rotation of the transmission threaded rod 7 drives the moving block 8 threadedly connected to it to slide in the blocking plate 5, thereby realizing the linear movement of the pressure plate 10 along the toothed plate 4. After the moving block 8 moves to the specified position, the second electric push rod 9 is started, so that its output end pushes the pressure plate 10 down, and the pressure plate 10 contacts the belt and applies pressure. At this time, the toothed structure on the toothed plate 4 will perform a toothing operation on the belt.

[0040] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0041] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An industrial belt automatic gear punching machine, comprising a central fixed frame (1), characterized in that: A group of first electric push rods (2) are installed on the top of the central fixed frame (1), and the output ends of the group of first electric push rods (2) are fixedly connected to the same fixing plate (3); The left and right sides of the central fixed frame (1) are both provided with toothed plates (4), the two toothed plates (4) are symmetrically arranged, the upper surfaces of the two toothed plates (4) are fixedly connected with blocking plates (5), the left and right side surfaces of the central fixed frame (1) are both rotatably connected with adjusting threaded rods (6), and each toothed plate (4) is threadedly connected to the adjusting threaded rod (6) adjacent to it; A transmission threaded rod (7) is rotatably connected between the front and rear inner side walls of the top ends of the two blocking plates (5), and a moving block (8) is threadedly connected to the outer surfaces of the two transmission threaded rods (7). The two moving blocks (8) are slidably connected to the blocking plates (5) adjacent thereto, and the interiors of the two moving blocks (8) are fixedly connected to a second electric push rod (9), and the output ends of the two second electric push rods (9) are both installed with a pressure plate (10).

2. The automatic industrial belt gear punching machine according to claim 1, characterized in that: The ends of the two adjusting threaded rods (6) that are away from each other are both fixedly connected to a rotating disk (11).

3. The automatic industrial belt gear punching machine according to claim 1, characterized in that: A set of limiting rods (12) are fixedly connected to both side surfaces of the central fixing frame (1), and each limiting rod (12) is plugged into a toothed plate (4) adjacent thereto.

4. The automatic industrial belt gear punching machine according to claim 1, characterized in that: The bottom of the central fixing frame (1) is fixedly connected to two supporting legs (13).

5. The automatic industrial belt gear punching machine according to claim 1, characterized in that: The inner bottom wall of the central fixing frame (1) is provided with anti-slip stripes.

6. The automatic industrial belt gear punching machine according to claim 1, characterized in that: The rear ends of the two transmission threaded rods (7) are fixedly connected to the external motor output end via a coupling.

7. The automatic industrial belt gear punching machine according to claim 1, characterized in that: A control panel (14) is provided on the front side of the central fixing frame (1), and the first electric push rod (2), the second electric push rod (9) and the external motor are all electrically connected to the control panel (14).

8. The automatic industrial belt gear punching machine according to claim 3, characterized in that: One end of each limiting rod (12) is fixedly connected to a limiting plate (15).