Prefabricating mold for light reinforced ceramsite concrete wallboard

By introducing lifting components and scraping components of servo motors, threaded rods and rectangular columns into the wall panel prefabricated mold, the problem of insufficient mold adjustment function is solved, automatic adjustment of wall panel thickness and surface flattening is achieved, and cost and operation difficulty is reduced.

CN223223598UActive Publication Date: 2025-08-15JIANGSU ZANJIA GREEN BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422063623.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-15
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing wall panel prefabricated mold adjustment function is weak, which leads to the need to replace the mold to adjust the wall panel thickness and increase the cost; the leveling function is insufficient, which increases the workload of the operator.

Method used

The lifting components of servo motors, threaded rods and rectangular columns are adopted, combined with scraping components, to achieve automatic adjustment of the thickness of the mold plate and flattening of the concrete surface. The servo motor drives the rotation of the threaded rod to drive the rectangular columns and mold plates to move, and automatically level the concrete surface with the scraper.

Benefits of technology

It improves the scope of application of molds, reduces the cost of wall panel production, and reduces the workload of operators, ensuring that the surface of wall panels is flat and easy to demold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building molds, in particular to a reinforcement ceramsite concrete light wallboard prefabricating mold which comprises a bottom plate, a base is fixedly arranged in the middle of the top end of the bottom plate, and a rectangular groove is formed in the base. Through the arrangement of the servo motor, the threaded rod and the rectangular columns, the multiple baffles at the top end of the base are tightly attached to the four edges of the mold plate during use, and when the thickness of a manufactured wallboard needs to be changed, the servo motor is driven to drive the threaded rod to rotate, the threaded rod drives the rectangular columns at the top end to move along the surface of the threaded rod, and the rectangular columns drive the mold plate to move upwards; by driving the rotating direction of the output end of a servo motor, the moving direction of a rectangular column along the surface of a threaded rod is controlled, the surface of the rectangular column is tightly attached to the inner surface of a rectangular groove, synchronous rotation of the rectangular column along with the threaded rod is avoided, an operator can conveniently adjust the manufacturing thickness of a wallboard, and therefore the application range of the whole device is widened; and the manufacturing cost of the wallboard is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of building moulds, in particular to a prefabricated mould for a reinforced ceramsite concrete lightweight wall panel. Background Art

[0002] Reinforced ceramsite concrete lightweight wall panel is a lightweight wall material made from ceramsite, cement, sand, water, admixtures, etc. through mixing, molding, curing and other processes. It has the characteristics of light weight, good thermal insulation performance, good sound insulation performance, good fire resistance, and easy construction. It is widely used in building wall construction, such as the interior and exterior walls of residential buildings, office buildings, factories and other buildings. During the wall panel production process, molds are required to shape it.

[0003] However, the existing wall panel prefabrication mold has the following disadvantages:

[0004] (1) Existing prefabricated wall panel molds have weak adjustment functions. When in use, multiple materials are usually mixed directly and added to the mold to shape them. When the thickness of the wall panel is required to be greater than the depth inside the mold, a different mold needs to be replaced, which easily increases the cost of wall panel production.

[0005] (2) The existing prefabricated molds for wall panels have weak leveling functions. In order to avoid uneven surface of the wall panels during use, the operator needs to manually scrape the top of the mold with a scraper to make the top of the raw material inside the mold flat, which easily increases the workload of the operator. Utility Model Content

[0006] The purpose of the utility model is to provide a prefabricated mold for a reinforced ceramsite concrete lightweight wall panel to solve the problems raised in the above background technology.

[0007] To achieve the above purpose, the present invention provides the following technical solutions:

[0008] A prefabricated mold for a reinforced ceramsite concrete lightweight wall panel comprises a bottom plate, a base is fixedly provided in the middle of the top of the bottom plate, a rectangular groove is provided inside the base, a lifting assembly is fixedly provided inside the rectangular groove, the lifting assembly comprises a servo motor, a threaded rod and a rectangular column, a servo motor is fixedly provided at the bottom end of the rectangular groove, a threaded rod is rotatably provided at the output end of the servo motor, a rectangular column is threadedly provided on the surface of the threaded rod, a mold plate is fixedly provided at the top of the rectangular column, and a plurality of baffles are movably provided at the top of the base;

[0009] A scraping assembly is movably provided at the top of the baffle, and the scraping assembly includes a strip block, a fixed plate and a scraper. The strip block is movably provided at the top of the baffle, a fixed plate is fixedly provided at the bottom of the strip block, and a scraper is fixedly provided at the bottom of the fixed plate.

[0010] Preferably, a plurality of mounting grooves are provided inside the base plate, and a bolt is provided on one side of the mounting groove for rotation via a rotating shaft.

[0011] Preferably, one end of the bolt passes through one side of the base and is rotatably provided with a rotating block, and a sliding block is threadedly provided on the surface of the bolt.

[0012] Preferably, the surface of the mold plate is covered with a rubber sleeve, and the rubber sleeve is tightly fitted to one side of the baffle.

[0013] Preferably, a connecting groove is provided inside the strip block, connecting blocks are movably provided on both sides of the connecting groove, and grooves are provided on the tops of the front and rear baffles at the top of the base.

[0014] Preferably, a fixing block is fixedly provided at one end of the connecting block, a protrusion is fixedly provided at the bottom end of the fixing block, and the protrusion is movably connected to the groove.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The invention discloses a prefabricated mold for reinforced ceramsite concrete lightweight wall panels. The servo motor and the threaded rod rectangular column are arranged. When in use, the multiple baffles at the top of the base are tightly fitted with the four sides of the mold plate. When the thickness of the wall panel needs to be changed, the servo motor is driven to rotate the threaded rod, and the threaded rod drives the top rectangular column to move along the surface of the threaded rod, and the rectangular column drives the mold plate to move. The direction of movement of the rectangular column along the surface of the threaded rod is controlled by driving the rotation direction of the output end of the servo motor. The surface of the rectangular column is tightly fitted with the inner surface of the rectangular groove, so that the rectangular column is prevented from rotating synchronously with the threaded rod, and the operator is convenient for adjusting the thickness of the wall panel, thereby achieving the effect of improving the application range of the overall device and reducing the cost of wall panel production.

[0017] The prefabricated mold for reinforced ceramsite concrete lightweight wall panels is provided with a strip block, a fixed plate and a scraper. When in use, the scraper has the same transverse width as the mold plate. When it is necessary to smooth the surface of the concrete raw material on the top of the mold, the strip block is pushed, and the strip block drives the fixed plate to move, and the fixed plate drives the scraper to move along the surface of the concrete raw material. By pushing the strip block back and forth, the surface of the concrete raw material is smoothed, and the operator does not need to scrape the surface of the concrete raw material multiple times with the scraper in hand, thereby achieving the effect of reducing the workload of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the bottom plate of the present utility model;

[0020] Figure 3This is a schematic diagram of the internal structure of the strip block of the utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of the base of the present utility model.

[0022] In the figure: 1. Base plate; 2. Base; 3. Rectangular groove; 4. Servo motor; 5. Threaded rod; 6. Rectangular column; 7. Mold plate; 8. Baffle; 9. Bar block; 10. Fixed plate; 11. Scraper; 12. Mounting groove; 13. Bolt; 14. Rotating block; 15. Slider; 16. Rubber sleeve; 17. Connecting groove; 18. Connecting block; 19. Groove; 20. Fixed block; 21. Bump. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1-4 As shown, the utility model provides a technical solution: a prefabricated mold for a reinforced ceramsite concrete lightweight wall panel, comprising a bottom plate 1, a base 2 is fixedly provided in the middle of the top of the bottom plate 1, a rectangular groove 3 is opened inside the base 2, a lifting assembly is fixedly provided inside the rectangular groove 3, the lifting assembly includes a servo motor 4, a threaded rod 5 and a rectangular column 6, a servo motor 4 is fixedly provided at the bottom end of the rectangular groove 3, a threaded rod 5 is rotatably provided at the output end of the servo motor 4, a rectangular column 6 is threadedly provided on the surface of the threaded rod 5, a mold plate 7 is fixedly provided at the top of the rectangular column 6, and a plurality of baffles 8 are movably provided at the top of the base 2;

[0025] In this embodiment, by setting the servo motor 4 and the threaded rod 5 rectangular column 6, the multiple baffles 8 at the top of the base 2 are tightly fitted with the four sides of the mold plate 7 when in use. When the thickness of the wall panel needs to be changed, the servo motor 4 is driven to drive the threaded rod 5 to rotate, and the threaded rod 5 drives the top rectangular column 6 to move along the surface of the threaded rod 5, and the rectangular column 6 drives the mold plate 7 to move. By driving the rotation direction of the output end of the servo motor 4, the movement direction of the rectangular column 6 along the surface of the threaded rod 5 is controlled, and the surface of the rectangular column 6 is tightly fitted with the inner surface of the rectangular groove 3, preventing the rectangular column 6 from rotating synchronously with the threaded rod 5, making it convenient for the operator to adjust the thickness of the wall panel, thereby achieving the effect of improving the applicability of the overall device and reducing the cost of wall panel production.

[0026] like Figure 1 and Figure 3As shown, a scraping assembly is movably provided on the top of the baffle 8, and the scraping assembly includes a strip block 9, a fixed plate 10 and a scraper 11. The strip block 9 is movably provided on the top of the baffle 8, the fixed plate 10 is fixedly provided on the bottom of the strip block 9, and the scraper 11 is fixedly provided on the bottom of the fixed plate 10;

[0027] In this embodiment, the strip block 9, the fixed plate 10 and the scraper 11 are arranged so that the scraper 11 is consistent with the horizontal width of the mold plate 7 when in use. When it is necessary to smooth the surface of the concrete raw material on the top of the mold, the strip block 9 is pushed, and the strip block 9 drives the fixed plate 10 to move, and the fixed plate 10 drives the scraper 11 to move along the surface of the concrete raw material. By pushing the strip block 9 back and forth, the surface of the concrete raw material is smoothed, and the operator does not need to hold the scraper 11 to scrape the surface of the concrete raw material multiple times, thereby achieving the effect of reducing the workload of the operator;

[0028] like Figure 1 and Figure 4 As shown, a plurality of mounting grooves 12 are provided inside the bottom plate 1, and a bolt 13 is provided on one side of the mounting groove 12 through a rotating shaft. One end of the bolt 13 passes through the side of the base 2 and a rotating block 14 is provided for rotation. A slider 15 is provided on the surface of the bolt 13 through a thread. A rubber sleeve 16 is provided on the surface of the mold plate 7, and the rubber sleeve 16 is tightly fitted to one side of the baffle 8.

[0029] In this embodiment, by setting the bolt 13, the rotating block 14 and the slider 15, when in use, the top end of the slider 15 is fixedly connected to the bottom end of the baffle 8, and the rotating block 14 is rotated, the rotating block 14 drives the bolt 13 to rotate, and the bolt 13 drives the surface slider 15 to move toward the center of the bottom plate 1, thereby achieving the effect of making the multiple baffles 8 at the top of the bottom plate 1 fit tightly with the surface of the mold plate 7. When the concrete raw material at the top of the mold plate 7 solidifies into a wall panel, the rotating block 14 is rotated in the opposite direction to make the baffle 8 away from the surface of the mold plate 7, thereby achieving the effect of facilitating the demoulding of the wall panel at the top of the mold plate 7. The setting of the rubber sleeve 16 can improve the tightness of the fit between the baffle 8 and the mold plate 7 when in use, thereby achieving the effect of preventing the concrete raw material from flowing out of the gap between the baffle 8 and the mold plate 7.

[0030] like Figure 1 and Figure 3 As shown, a connecting groove 17 is opened inside the bar block 9, and connecting blocks 18 are movably provided on both sides of the connecting groove 17. A groove 19 is opened on the top of the front and rear baffles 8 at the top of the base 2. A fixing block 20 is fixedly provided at one end of the connecting block 18, and a protrusion 21 is fixedly provided at the bottom end of the fixing block 20. The protrusion 21 is movably connected to the groove 19.

[0031] In this embodiment, by providing a connecting groove 17, when the position of the baffle 8 at the top of the base plate 1 is adjusted, the connecting blocks 18 on both sides of the connecting groove 17 move, and the width of one end of the connecting block 18 is greater than the opening at the top of the connecting groove 17, thereby preventing one end of the connecting block 18 from falling off from the opening of the connecting groove 17 during the movement of the baffle 8. By providing a groove 19, when in use, the protrusions 21 at the bottom ends of different fixed blocks 20 are inserted into the grooves 19 at the top ends of the baffles 8 on the front and rear sides of the base 2, thereby facilitating the pushing of the strip block 9, causing the protrusions 21 to slide along the inside of the groove 19, and facilitating the strip block 9 to drive the bottom scraper 11 to scrape along the surface of the concrete raw material.

[0032] Working principle: through the setting of servo motor 4, threaded rod 5 and rectangular column 6, the multiple baffles 8 at the top of the base 2 are tightly fitted with the four sides of the mold plate 7 when in use. When the thickness of the wall panel needs to be changed, the servo motor 4 is driven to drive the threaded rod 5 to rotate, and the threaded rod 5 drives the top rectangular column 6 to move along the surface of the threaded rod 5, and the rectangular column 6 drives the mold plate 7 to move. By driving the rotation direction of the output end of the servo motor 4, the direction of movement of the rectangular column 6 along the surface of the threaded rod 5 is controlled, and the surface of the rectangular column 6 is tightly fitted with the inner surface of the rectangular groove 3, avoiding the rectangular column 6 from rotating synchronously with the threaded rod 5, which is convenient for the operator to adjust the thickness of the wall panel production, thereby achieving the goal of improving the overall The scope of application of the device is to reduce the cost of wall panel production. At the same time, through the arrangement of the strip block 9, the fixed plate 10 and the scraper 11, the scraper 11 is consistent with the horizontal width of the mold plate 7 when in use. When it is necessary to make the surface of the concrete raw material on the top of the mold flat, push the strip block 9, the strip block 9 drives the fixed plate 10 to move, and the fixed plate 10 drives the scraper 11 to move along the surface of the concrete raw material. By pushing the strip block 9 back and forth, the surface of the concrete raw material is made flat, avoiding the operator holding the scraper 11 to scrape the surface of the concrete raw material multiple times, thereby achieving the effect of reducing the workload of the operator. Through the arrangement of the bolt 13, the rotating block 14 and the slider 15, the slider 1 is used. The top end of the bottom plate 5 is fixedly connected to the bottom end of the baffle 8. The rotating block 14 is rotated, and the rotating block 14 drives the bolt 13 to rotate. The bolt 13 drives the surface slider 15 to move toward the center of the bottom plate 1, thereby achieving the effect of making the multiple baffles 8 at the top end of the bottom plate 1 closely fit with the surface of the mold plate 7. When the concrete raw materials at the top end of the mold plate 7 solidify into a wall panel, the rotating block 14 is rotated in the opposite direction to make the baffle 8 away from the surface of the mold plate 7, thereby achieving the effect of facilitating the demoulding of the wall panel at the top of the mold plate 7. The setting of the rubber sleeve 16 can improve the tightness of the fit between the baffle 8 and the mold plate 7 during use, thereby preventing the concrete raw materials from flowing out of the gap between the baffle 8 and the mold plate 7. The effect is achieved by providing a connecting groove 17. When the position of the baffle 8 at the top of the bottom plate 1 is adjusted, the connecting blocks 18 on both sides of the connecting groove 17 move, and the width of one end of the connecting block 18 is greater than the opening at the top of the connecting groove 17, thereby preventing one end of the connecting block 18 from falling off from the opening of the connecting groove 17 during the movement of the baffle 8. By providing a groove 19, the protrusions 21 at the bottom ends of different fixing blocks 20 are inserted into the grooves 19 at the top ends of the baffles 8 on the front and rear sides of the base 2 when in use, thereby facilitating the pushing of the strip block 9, causing the protrusions 21 to slide along the inside of the groove 19, and facilitating the strip block 9 to drive the bottom scraper 11 to scrape along the surface of the concrete raw material.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A prefabricated mold for reinforced ceramsite concrete lightweight wall panels, characterized by: include A bottom plate (1), wherein a base (2) is fixedly provided in the middle of the top of the bottom plate (1), a rectangular groove (3) is provided inside the base (2), a lifting assembly is fixedly provided inside the rectangular groove (3), and the lifting assembly comprises a servo motor (4), a threaded rod (5) and a rectangular column (6), a servo motor (4) is fixedly provided at the bottom of the rectangular groove (3), a threaded rod (5) is rotatably provided at the output end of the servo motor (4), a rectangular column (6) is provided on the surface of the threaded rod (5), a mold plate (7) is fixedly provided at the top of the rectangular column (6), and a plurality of baffles (8) are movably provided at the top of the base (2); The top end of the baffle (8) is movably provided with a scraping assembly, and the scraping assembly comprises a strip block (9), a fixed plate (10) and a scraper (11). The top end of the baffle (8) is movably provided with the strip block (9), the bottom end of the strip block (9) is fixedly provided with a fixed plate (10), and the bottom end of the fixed plate (10) is fixedly provided with a scraper (11).

2. A prefabricated mold for reinforced ceramsite concrete lightweight wall panels according to claim 1, characterized in that: A plurality of mounting grooves (12) are provided inside the base plate (1), and a bolt (13) is provided on one side of the mounting groove (12) for rotation via a rotating shaft.

3. A prefabricated mold for reinforced ceramsite concrete lightweight wall panels according to claim 2, characterized in that: One end of the bolt (13) passes through one side of the base (2) and is rotatably provided with a rotating block (14), and a sliding block (15) is provided on the surface of the bolt (13) through a thread.

4. The prefabricated mold for reinforced ceramsite concrete lightweight wallboard according to claim 1, characterized in that: The surface of the mold plate (7) is covered with a rubber sleeve (16), and the rubber sleeve (16) is tightly fitted to one side of the baffle (8).

5. The prefabricated mold for reinforced ceramsite concrete lightweight wallboard according to claim 1, characterized in that: A connecting groove (17) is provided inside the strip block (9), and connecting blocks (18) are movably provided on both sides of the connecting groove (17). Grooves (19) are provided at the top ends of the front and rear baffles (8) at the top end of the base (2).

6. A prefabricated mold for reinforced ceramsite concrete lightweight wall panels according to claim 5, characterized in that: A fixing block (20) is fixedly provided at one end of the connecting block (18), a protrusion (21) is fixedly provided at the bottom end of the fixing block (20), and the protrusion (21) is movably connected to the groove (19).