Shielding plate protection layer positioning tool

By using support crossbars and support pipes to support the steel cage in bridge shutter molding, the problem of intimate bonding between the shutter and concrete is solved, the molding reliability of the shutter is improved and construction costs are reduced.

CN223223615UActive Publication Date: 2025-08-15CHINA TIESIJU CIVIL ENGINEERING GROUP CO LTD +1
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Patent Information

Application Number
CN202421931785.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-08-15
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

In the formation of traditional bridge shrouds, concrete pads cause the shrouds to be inconsistently combined with concrete, affecting structural performance and durability, and increasing construction costs.

Method used

Supporting the steel cage is supported by supporting crossbars and support pipe structures to ensure a spacing between the steel cage and the forming mold, and forming a shield after pouring concrete to reduce dependence on concrete pads.

Benefits of technology

Improve the forming reliability of the shield protective layer, reduce construction costs, and avoid adverse effects caused by the use of concrete pads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a curtain board protection layer positioning tool which comprises supporting cross rods arranged on the two sides of an opening of a forming die. The supporting pipes are horizontally arranged and installed on the supporting transverse rods, the supporting pipes are assembled to be capable of supporting stirrups of a reinforcement cage, and when the curtain board protection layer positioning tool is actually used, the supporting transverse rods are placed on the two sides of an opening of a forming mold, the reinforcement cage is hoisted into the forming mold, and the forming mold is used for forming the curtain board protection layer. The supporting pipes are arranged below stirrups of the reinforcement cage, the reinforcement cage is supported through the supporting pipes, then a distance is formed between the lower end of the reinforcement cage and the forming mold, concrete is poured into the forming mold and tamped, finally the curtain board is formed, then the positioning tool is detached from the forming mold, and new curtain board forming operation is conducted. According to the positioning tool, the reinforcement cage can be effectively supported, the forming reliability of a shielding plate protection layer is ensured, and the construction cost can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge construction, in particular to a shield protective layer positioning tool. Background Art

[0002] Bridge shields are typically formed using a cast mold. In traditional bridge shield molding, a concrete pad is placed at the bottom of the box-shaped mold, a steel cage is hoisted into the mold, and the cage rests on the concrete pad. Concrete is then poured, ultimately forming a protective layer on the formed shield. Control of this protective layer often relies on the concrete pad, but this method has certain shortcomings. The use of concrete pads can result in a loose bond between the newly poured shield concrete and the concrete pad, affecting the overall performance and durability of the structure. Furthermore, as a disposable consumable, concrete pads require additional preparation, increasing construction costs. Utility Model Content

[0003] The purpose of the utility model is to provide a shield protective layer positioning tool, which can effectively support the steel cage, ensure the reliability of the shield protective layer forming, and effectively reduce construction costs.

[0004] The following technical solutions are used to solve the technical problems in this utility model:

[0005] A shield protective layer positioning tool, comprising

[0006] Support cross bars are arranged on both sides of the opening of the forming mold;

[0007] The support pipe is arranged horizontally and installed on the support cross bar. The support pipe is equipped to support the stirrups of the steel cage.

[0008] The utility model also has the following technical features:

[0009] In an embodiment of the present invention, the support cross bar is horizontal and arranged perpendicular to the support tube.

[0010] In an embodiment of the present invention, a positioning rod is further provided on the supporting cross bar, and both ends of the positioning rod abut against the inner wall of the forming mold.

[0011] In an embodiment of the present invention, the positioning rod is arranged in parallel with the supporting cross bar.

[0012] In one embodiment of the present invention, the positioning rod shaft is connected to the supporting cross bar shaft by welding.

[0013] In one embodiment of the present invention, the support tubes are arranged in at least two groups at intervals along the length direction of the support cross bar.

[0014] In one embodiment of the present invention, connecting rods are arranged at intervals on the rod body of the supporting crossbar, and the connecting rods are perpendicular to the supporting crossbar. The tube body of the supporting tube is fixed to the rod end of the supporting crossbar.

[0015] In one embodiment of the present invention, a taking rod is provided on the supporting cross bar, and the taking rod extends toward the outside of the opening of the forming mold.

[0016] In one embodiment of the present invention, the taking rod is arranged parallel to the support tube.

[0017] Compared with the existing technology, the beneficial effects of the present invention are reflected in: when the shield protective layer positioning tool is actually used, the supporting cross bars are placed on both sides of the opening of the forming mold, and the steel cage is hoisted into the forming mold so that the support tube is located below the stirrups of the steel cage. The support tube is used to support the steel cage, thereby forming a distance between the lower end of the steel cage and the forming mold, and concrete is poured into the forming mold and tamped to finally form the shield. The positioning tool is then removed from the forming mold and a new shield forming operation is performed. The positioning tool can effectively support the steel cage, ensure the reliability of the shield protective layer forming, and effectively reduce construction costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 and Figure 2 Schematic diagram of the structure of the shield protective layer positioning tool in one embodiment of the present invention from two perspectives;

[0019] Figure 3 This is a front view of the shield protective layer positioning tooling located in a forming mold in one embodiment of the present invention;

[0020] Figure 4 This is a left view of a shield protective layer positioning tool located in a forming mold in one embodiment of the present invention. DETAILED DESCRIPTION

[0021] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention.

[0022] It should be noted that the illustrations provided in this embodiment are only used to schematically illustrate the basic concept of the present invention. Therefore, the illustrations only show components related to the present invention and are not drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.

[0023] See Figures 1 to 4 The forming mold 20 used for forming the shield plate has a box-like structure as a whole, and the shield plate has an inverted trapezoidal structure with a larger upper part and a smaller lower part. During actual forming, a pad is pre-arranged at the bottom of the forming mold 20. The pad is made of concrete. The steel cage is hoisted into the forming mold 20 by a hoisting device, and then concrete is poured into the forming mold 20. The concrete is compacted by a compacting device to finally form the shield plate. This forming method has the problem that the concrete pad is not tightly combined with the concrete, which results in poor quality of the final formed shield plate and high forming cost. Therefore, the utility model proposes a shield protective layer positioning tool, including a support cross bar 10, which is arranged on both sides of the opening of the forming mold 20; a support pipe 30, which is horizontally arranged and installed on the support cross bar 10, and the support pipe 30 is assembled to be able to support the stirrups 41 of the steel cage 40.

[0024] In actual use, the support cross bar 10 is placed on both sides of the opening of the forming mold 20, and the steel cage is hoisted into the forming mold 20 so that the support tube 30 is located below the stirrups 41 of the steel cage 40. The support tube 30 is used to support the steel cage 40, thereby forming a distance between the lower end of the steel cage 40 and the forming mold 20. Concrete is poured into the forming mold 20 and compacted to finally form the shield. The positioning tool is then removed from the forming mold 20 to perform a new shield forming operation. The positioning tool can effectively support the steel cage 40, ensure the reliability of the shield protective layer forming, and effectively reduce construction costs.

[0025] In one embodiment, see Figure 1 and Figure 2 The support cross bar 10 can be a steel pipe structure, and the support pipe 30 can also be a steel pipe.

[0026] In one embodiment, the support cross bar 10 is horizontal and arranged perpendicular to the support tube 30 .

[0027] In one embodiment, see Figure 3 and Figure 4 The support cross bar 10 is perpendicular to the length direction of the forming mold 20. The support cross bar 10 is placed on both sides of the opening of the forming mold 20. The support tube 30 is used to support the bottom of the stirrup 41, and then to support the steel cage 40, so that a distance is formed between the lower end of the steel cage 40 and the lower end of the forming mold 20.

[0028] In one embodiment, in order to ensure that the positioning tool is reliably fixed to the forming mold 20 and to prevent the positioning tool from shifting, a positioning rod 50 is further provided on the support cross bar 10 , and both ends of the positioning rod 50 abut against the inner wall of the forming mold 20 .

[0029] In one embodiment, the positioning rod 50 can be a steel pipe, and the length of the positioning rod 50 is adjustable so that both ends of the positioning rod 50 abut against the inner wall of the forming mold 20, thereby fixing the positioning tool.

[0030] In one embodiment, an adjusting screw is provided at both ends of the positioning rod 50, and the adjusting screw is threadedly connected to the inner wall of the positioning rod 50. By rotating the adjusting screw, one end of the adjusting screw is abutted against the inner wall of the forming mold 20, so that the positioning rod 50 can be clamped on the inner wall of the forming mold 20.

[0031] In one embodiment, the positioning rod 50 is arranged parallel to the supporting cross bar 10 .

[0032] In one embodiment, the shaft of the positioning rod 50 is connected to the shaft of the supporting cross bar 10 by welding.

[0033] In some embodiments, the positioning rod 50 and the supporting cross bar 10 may be connected by threads or clamps.

[0034] In one embodiment, the support tubes 30 are arranged in at least two groups at intervals along the length direction of the support cross bar 10 .

[0035] In some embodiments, the support tubes 30 are arranged in four or three groups at intervals along the length direction of the support cross bar 10 .

[0036] In one embodiment, connecting rods 11 are arranged at intervals on the rod body of the support cross bar 10 , and the connecting rods 11 are perpendicular to the support cross bar 10 . The body of the support tube 30 is fixed to the rod end of the support cross bar 10 .

[0037] In one embodiment, the length of the connecting rod 11 is adjustable, so that the height of the support tube 30 can be adjusted to adjust the distance between the lower end of the steel cage 40 and the lower end of the forming mold 20.

[0038] In some embodiments, a screw rod is provided at the end of the connecting rod 11, and the screw rod and the inner wall of the connecting rod 11 form a threaded connection. By rotating the screw rod, the length of the entire connecting rod 11 is adjusted, and then the height of the support tube 30 is adjusted.

[0039] In one embodiment, the support tube 30 and the support cross bar 10 can be fixed by welding.

[0040] In some embodiments, the support tube 30 and the support cross bar 10 can be connected and fixed by threads.

[0041] In one embodiment, in order to facilitate the taking and placing of the positioning tool as a whole, a taking rod 60 is provided on the support cross bar 10 , and the taking rod 60 extends toward the outside of the opening of the forming mold 20 .

[0042] In one embodiment, the taking rod 60 is arranged parallel to the support tube 30 .

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0044] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A shield protective layer positioning tool, characterized by: include Supporting cross bars (10) are arranged at both sides of the opening of the forming mold (20); A support pipe (30) is arranged horizontally and mounted on the support crossbar (10), and the support pipe (30) is configured to support the stirrups (41) of the steel cage (40).

2. The shield protective layer positioning tool according to claim 1, characterized in that: The supporting crossbar (10) is horizontal and arranged vertically with respect to the supporting tube (30).

3. A shield protective layer positioning tool according to claim 1 or 2, characterized in that: A positioning rod (50) is also provided on the supporting crossbar (10), and both ends of the positioning rod (50) abut against the inner wall of the forming mold (20).

4. The shield protective layer positioning tool according to claim 3, characterized in that: The positioning rod (50) is arranged in parallel with the supporting crossbar (10).

5. The shield protective layer positioning tool according to claim 4, characterized in that: The shaft of the positioning rod (50) is welded to the shaft of the supporting crossbar (10).

6. The shield protective layer positioning tool according to claim 2, characterized in that: The support tubes (30) are arranged in at least two groups at intervals along the length direction of the support crossbar (10).

7. The shield protective layer positioning tool according to claim 6, characterized in that: Connecting rods (11) are arranged at intervals on the rod body of the support crossbar (10), and the connecting rods (11) are perpendicular to the support crossbar (10). The tube body of the support tube (30) is fixed to the rod end of the support crossbar (10).

8. The shield protective layer positioning tool according to claim 1, characterized in that: A picking rod (60) is provided on the supporting crossbar (10), and the picking rod (60) extends toward the outside of the opening of the forming mold (20).

9. The shield protective layer positioning tool according to claim 8, characterized in that: The taking rod (60) is arranged in parallel with the support tube (30).