Automatic deviation rectifying mechanism for excrement conveying belt in breeding industry
By designing an automatic deviation correction mechanism on the conveyor belt in the farm, and automatically correcting the conveyor belt deviation using the inclined roller and limiting components, the problem of manual adjustment of the conveyor belt is solved, labor costs and equipment damage are reduced, and the stability and efficiency of feces are ensured.
Patent Information
- Application Number
- CN202421677472.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-07-16
AI Technical Summary
During the manure transmission process in the farm, the conveyor belt is prone to deviation and requires manual adjustment, and manual monitoring cannot be continuously monitored, resulting in curling and splitting, increasing costs and affecting the breeding environment.
An automatic deviation correction mechanism is designed, including structural components, limiting components, connection components, installation components and adjustment components. The inclined roller structure is used to automatically correct the deviation of the conveyor belt, prevent edge curling and splitting through baffles and limit strips, and clean feces with scrapers. The motor drives the conveyor belt to operate normally.
It realizes automatic deviation correction of the conveyor belt, reduces labor costs, prevents edge curling and splitting, ensures normal operation of the transmission device, and improves the operational efficiency of the breeding farm.
Smart Images

Figure CN223225074U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aquaculture, in particular to an automatic deviation-correcting mechanism for a manure conveyor belt in the aquaculture industry. Background Art
[0002] The existing manure transfer technology in the breeding industry uses metal straight rollers or rubber-coated straight rollers, and the conveyor belts include: indoor extra-long conveyor belts, which can transport indoor manure from the head end to the tail end. Each breeding house will contain dozens of conveyor belts, with a length of about 60-120 meters; outdoor medium-short conveyor belts, which can transport manure from the tail end to the outside of the house, and are divided into two parts: indoor final transportation and outdoor collection and transportation; if the conveyor belt deviates during the manure transfer operation, the conveyor belt will curl at the least and even break at the worst. The conveyor belts will be wrapped layer by layer, causing direct damage to the equipment and indirectly affecting the overall breeding environment. Therefore, during the manure transfer process, it is necessary to ensure that an operator is deployed at the head and tail of the room and outside the house. The operator will adjust the existing conveyor belt correction device during the manure transfer operation; however, manual labor cannot guarantee that all conveyor belts in the entire room will be closely watched at all times, nor can it guarantee that conveyor belts that have or are deviating can be adjusted in time. Utility Model Content
[0003] In order to overcome the problem of manure transportation in farms, the conveyor belt needs to be manually adjusted during operation. However, manual adjustment cannot guarantee that all conveyor belts in the entire room will be closely watched at all times, which may cause the conveyor belt to curl or break when it deviates, resulting in increased costs and affecting normal breeding.
[0004] The technical solution of the utility model is: an automatic correction mechanism for a manure conveyor belt in the breeding industry, including a conveyor belt, a structural component, a limiting component, a connecting component, an installation component, a cleaning component and an adjustment component. The structural component is provided in multiple groups, the structural component is provided inside the conveyor belt, the limiting component is provided at both ends of the structural component, the number of the limiting component and the connecting component is consistent with the structural component, the connecting component passes through the limiting component, the connecting component is fixedly installed at both ends of the structural component, the installation component is provided at one end of the connecting component, the cleaning component is fixedly installed between the two groups of installation components, and there are two groups of adjustment components, and the adjustment component is provided inside the installation component.
[0005] Preferably, a structural component is provided to drive the conveyor belt to rotate and automatically correct the conveyor belt, a limiting component is provided to protect the conveyor belt to prevent the conveyor belt from curling and cutting, the structural component and the limiting component are installed by providing a connecting component, the overall transmission device is supported and installed by providing an installation component, and the conveyor belt can be tightened by providing an adjustment component so that the conveyor belt is in close contact with the structural component to ensure the normal operation of the device.
[0006] Preferably, the structural assembly includes positive rollers and oblique rollers. The positive rollers are arranged inside the conveyor belt and are connected to the conveyor belt in a rolling manner. Two groups of oblique rollers are provided. The oblique angle of the oblique rollers is 1-5°, and the length of the oblique rollers is 10%-50% of the overall structural assembly. The oblique rollers are fixedly installed at one end of the positive rollers and are connected to the conveyor belt in a rolling manner, so that the conveyor belt fits tightly to the structural assembly. By setting up a connecting assembly, the positive rollers and the oblique rollers are driven to roll, thereby driving the conveyor belt to rotate. If the conveyor belt deviates, the angles of the two groups of oblique rollers will decompose the adhesion on the conveyor belt into two components, one radial and one toward the center of the positive roller, and the component at the center will correct the conveyor belt back to its original position, thereby realizing the automatic deviation correction function.
[0007] Preferably, the limiting assembly includes a baffle and a limiting strip, the baffle is arranged at one end of the inclined roller, the baffle is rotatably connected to the inclined roller, and the limiting strip is fixedly installed on one side of the baffle; the baffle is provided to protect the conveyor belt to prevent it from curling and cutting, and the limiting strip is provided to prevent the conveyor belt from rushing out of the baffle and dislocating.
[0008] Preferably, the connecting assembly includes a connecting shaft and a bearing. The connecting shaft is fixedly mounted on one end of the inclined roller, and the other end of the connecting shaft is rotatably connected to the mounting assembly. The baffle is rotatably connected to the connecting shaft through the bearing. The structural assembly and the limit assembly are connected and transmitted to the mounting assembly by setting the connecting shaft, and the baffle is rotatably mounted on the connecting shaft by setting the bearing.
[0009] Preferably, the installation component includes a bracket, a motor and a reserved opening. Two groups of brackets are provided. The bracket is provided at one end of the connecting shaft. The bracket is rotatably connected to the connecting shaft. A reserved opening is provided on one group of brackets. The motor is provided on one side of the bracket. One group of connecting shafts among the multiple groups of connecting shafts passes through the reserved opening. This group of connecting shafts is fixedly connected to the output end of the motor. The entire device is supported and installed by providing the bracket, and the motor is fixedly connected to one group of connecting shafts among the multiple groups of connecting shafts by providing the reserved opening, so that this group of connecting components becomes the active shaft, and the other connecting components are driven shafts.
[0010] Preferably, the cleaning assembly includes a mounting frame and a scraper, the mounting frame is fixedly installed between the two groups of brackets, the scraper is fixedly installed on one side of the mounting frame, and the scraper is in contact with the conveyor belt; the scraper is supported and installed by setting the mounting frame, and the feces transported on the conveyor belt is scraped off by setting the scraper to prevent the feces from sticking to the conveyor belt. After long-term use, the feces accumulates, causing uneven pressure on various parts of the conveyor belt, causing the conveyor belt to deviate.
[0011] Preferably, the adjustment component includes a telescopic rod and a connecting block, the telescopic rod is fixedly installed inside the bracket, the connecting block is arranged at one end of the telescopic rod, the connecting block is fixedly connected to the output end of the telescopic rod, and one end of a group of driven connecting shafts in the multiple groups of connecting shafts is rotatably connected to the connecting block; the telescopic rod is arranged to push the connecting block, thereby driving the structural component to move, tightening the conveyor belt, so that the conveyor belt is tightly attached to the surface of the structural component, and ensuring the normal operation of the device.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with the existing farm manure transportation process, the conveyor belt needs manual adjustment due to its easy deviation. Moreover, manual adjustment cannot guarantee that all conveyor belts in the entire room will be closely watched at all times, which may cause the conveyor belt to curl and break. The utility model provides an inclined roller structure to enable the conveyor belt to automatically adjust during operation, thereby saving labor costs and protecting the conveyor belt from curling and breaking due to deviation.
[0014] 2. When the output belt deviates, a baffle is set to protect the conveyor belt to prevent it from curling and cutting. A limit strip is set to limit the conveyor belt to prevent it from running out of the baffle and causing dislocation, which will cause losses.
[0015] 3. When the output belt deviates, the conveyor belt sticks to the surface of the inclined roller. The angle of the inclined roller will decompose the adhesion on the conveyor belt into two components, one radial and the other toward the center of the positive roller. The central component will correct the conveyor belt back to its original position, thereby realizing automatic deviation correction of the conveyor belt and preventing losses caused by deviation of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Shown is a three-dimensional structural diagram of the automatic deviation-correcting mechanism structural components, limiting components and connecting components of the manure conveyor belt for the livestock industry of the present utility model;
[0017] Figure 2 Shown is a first three-dimensional structural diagram of the automatic deviation-correcting mechanism of the manure conveyor belt in the livestock industry of the present invention;
[0018] Figure 3 Shown is a schematic diagram of the cross-sectional three-dimensional structure of the automatic deviation-correcting mechanism of the manure conveyor belt in the livestock industry of the present utility model;
[0019] Figure 4 Shown is a second three-dimensional structural diagram of the automatic deviation-correcting mechanism of the manure conveyor belt in the livestock industry of the present invention;
[0020] Figure 5Shown is a schematic diagram of the three-dimensional structure of the automatic deviation-correcting mechanism adjustment component of the manure conveyor belt in the livestock industry of the present utility model;
[0021] Explanation of the accompanying drawings: 1. Conveyor belt; 2. Structural component; 3. Limiting component; 4. Connecting component; 5. Mounting component; 6. Cleaning component; 7. Adjusting component; 201. Positive roller; 202. Inclined roller; 301. Baffle; 302. Limiting bar; 401. Connecting shaft; 402. Bearing; 501. Bracket; 502. Motor; 503. Reserved opening; 601. Mounting frame; 602. Scraper; 701. Telescopic rod; 702. Connecting block. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] See also Figure 1-2 The utility model provides an embodiment: an automatic deviation-correcting mechanism for a manure conveyor belt 1 in aquaculture, comprising a conveyor belt 1, a structural component 2, a limiting component 3, a connecting component 4, an installing component 5, a cleaning component 6 and an adjusting component 7. The structural component 2 is provided with multiple groups, the structural component 2 is arranged inside the conveyor belt 1, the limiting component 3 is arranged at both ends of the structural component 2, the number of limiting components 3 and connecting components 4 is consistent with that of the structural component 2, the connecting component 4 passes through the limiting component 3, the connecting component 4 is fixedly installed at both ends of the structural component 2, the installing component 5 is arranged at one end of the connecting component 4, the cleaning component 6 is fixedly installed between the two groups of installing components 5, the adjusting component 7 is provided with two groups, and the adjusting component 7 is arranged inside the installing component 5.
[0024] See also Figure 3In this embodiment, the structural component 2 includes a positive roller 201 and an inclined roller 202. The positive roller 201 is arranged inside the conveyor belt 1, and the positive roller 201 is connected to the conveyor belt 1 in a rolling manner. There are two groups of inclined rollers 202. The inclined angle of the inclined roller 202 is 1-5°, and the length of the inclined roller 202 is 10%-50% of the overall structural component 2. The inclined roller 202 is fixedly installed on one end of the positive roller 201, and the inclined roller 202 is connected to the conveyor belt 1 in a rolling manner. The conveyor belt 1 fits tightly on the structural component 2. The positive roller 201 and the inclined roller 202 are driven to roll by setting the connecting component 4, thereby driving the conveyor belt 1 to rotate. If the conveyor belt 1 deviates, the two groups of inclined rollers The angle of the roller 202 will decompose the adhesion force on the conveyor belt 1 into two components, one radial and the other toward the center of the positive roller 201, and the central component will correct the conveyor belt 1 back to its original position, thereby realizing the automatic correction function; the limiting component 3 includes a baffle 301 and a limiting bar 302, the baffle 301 is arranged at one end of the inclined roller 202, the baffle 301 is rotatably connected to the inclined roller 202, and the limiting bar 302 is fixedly installed on one side of the baffle 301; the baffle 301 is provided to protect the conveyor belt 1 to prevent the conveyor belt 1 from encountering curling and cutting, and the limiting bar 302 is provided to prevent the conveyor belt 1 from rushing out of the baffle 301 and preventing the conveyor belt 1 from dislocating.
[0025] See also Figure 4-5In this embodiment, as a preference, the connecting assembly 4 includes a connecting shaft 401 and a bearing 402. The connecting shaft 401 is fixedly mounted on one end of the inclined roller 202, and the other end of the connecting shaft 401 is rotatably connected to the mounting assembly 5. The baffle 301 is rotatably connected to the connecting shaft 401 through the bearing 402. The structural assembly 2 and the limit assembly 3 are connected and transmitted to the mounting assembly 5 by setting the connecting shaft 401, and the baffle 301 is rotatably mounted on the connecting shaft 401 by setting the bearing 402. The mounting assembly 5 includes a bracket 501, a motor 502 and a reserved opening 5 03, there are two groups of brackets 501, the brackets 501 are arranged at one end of the connecting shaft 401, the brackets 501 are rotatably connected to the connecting shaft 401, a set of brackets 501 is provided with a reserved opening 503, the motor 502 is arranged on one side of the bracket 501, and one set of connecting shafts 401 in the multiple sets of connecting shafts 401 passes through the reserved opening 503, and this set of connecting shafts 401 is fixedly connected to the output end of the motor 502; the entire device is supported and installed by arranging the brackets 501, and a set of connecting shafts 401 and the motor 502 are connected by arranging the reserved opening 503, so that this The group connecting component 4 becomes the active shaft, and the other connecting components 4 are the driven shafts; the cleaning component 6 includes a mounting frame 601 and a scraper 602, the mounting frame 601 is fixedly installed between the two groups of brackets 501, and the scraper 602 is fixedly installed on one side of the mounting frame 601, and the scraper 602 is in contact with the conveyor belt 1; the scraper 602 is supported and installed by setting the mounting frame 601, and the feces transported on the conveyor belt 1 is scraped off by setting the scraper 602 to prevent the feces from sticking to the conveyor belt 1. After long-term use, the feces accumulates, causing uneven pressure on the conveyor belt 1, resulting in the conveyor belt 1 being transported. Belt 1 deviates; the adjustment component 7 includes a telescopic rod 701 and a connecting block 702. The telescopic rod 701 is fixedly installed inside the bracket 501, and the connecting block 702 is arranged at one end of the telescopic rod 701. The connecting block 702 is fixedly connected to the output end of the telescopic rod 701, and one end of a group of driven connecting shafts 401 in the multiple groups of connecting shafts 401 is rotatably connected to the connecting block 702; the telescopic rod 701 is arranged to push the connecting block 702, thereby driving the structural component 2 to move, tightening the conveyor belt 1, so that the conveyor belt 1 is tightly attached to the surface of the structural component 2, ensuring the normal operation of the device.
[0026] During operation, the entire device is installed using the bracket 501, and the connecting block 702 is pushed using the telescopic rod 701, thereby driving the structural component 2 to move and tightening the conveyor belt 1 so that the conveyor belt 1 is tightly attached to the surface of the structural component 2 to ensure;
[0027] The motor 502 drives the connecting shaft 401 to rotate, thereby driving the conveyor belt 1 to rotate and transport the feces to one end of the device;
[0028] The scraper 602 is used to scrape off the feces adhering to the conveyor belt 1 to prevent the feces from accumulating on the conveyor belt 1 after long-term use, causing uneven force on various parts of the conveyor belt 1;
[0029] If the conveyor belt 1 deviates during use, the baffle 301 and the limit strip 302 cooperate to limit the conveyor belt 1 to the structural component 2 to prevent the conveyor belt 1 from curling or cutting.
[0030] When the conveyor belt 1 deviates to one side, the conveyor belt 1 is close to the surface of the inclined roller 202. The angle of the inclined roller 202 will decompose the adhesion force on the conveyor belt 1 into two components, one radial and the other toward the center of the positive roller 201. The central component will correct the conveyor belt 1 back to its original position, thereby realizing automatic deviation correction of the conveyor belt 1.
[0031] Through the above steps, the conveyor belt 1 is driven to rotate by setting the structural component 2 and the conveyor belt 1 is automatically corrected. The conveyor belt 1 is protected by setting the limit component 3 to prevent the conveyor belt 1 from encountering curling and cutting. The structural component 2 and the limit component 3 are installed by setting the connecting component 4. The overall transmission device is supported and installed by setting the installation component 5. The conveyor belt 1 can be tightened by setting the adjustment component 7 so that the conveyor belt 1 is in close contact with the structural component 2 to ensure the normal operation of the device.
[0032] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. An automatic deviation-correcting mechanism for a manure conveyor belt in the livestock industry, comprising a conveyor belt (1); characterized in that: The invention also includes a structural component (2), a limiting component (3), a connecting component (4), a mounting component (5), a cleaning component (6) and an adjusting component (7). The structural component (2) is provided with multiple groups. The structural component (2) is provided inside the conveyor belt (1). The limiting component (3) is provided at both ends of the structural component (2). The number of the limiting components (3) and the connecting component (4) is consistent with that of the structural component (2). The connecting component (4) passes through the limiting component (3). The connecting component (4) is fixedly installed at both ends of the structural component (2). The mounting component (5) is provided at one end of the connecting component (4). The cleaning component (6) is fixedly installed between the two groups of mounting components (5). The adjusting component (7) is provided with two groups. The adjusting component (7) is provided inside the mounting component (5).
2. The automatic deviation-correcting mechanism for a manure conveyor belt in the livestock industry according to claim 1, characterized in that: The structural component (2) includes a positive roller (201) and an inclined roller (202). The positive roller (201) is arranged inside the conveyor belt (1). The positive roller (201) is connected to the conveyor belt (1) in a rolling manner. Two groups of inclined rollers (202) are provided. The inclined rollers (202) are fixedly installed on one end of the positive roller (201). The inclined rollers (202) are connected to the conveyor belt (1) in a rolling manner. The conveyor belt (1) is tightly attached to the structural component (2).
3. The automatic deviation-correcting mechanism for a manure conveyor belt in the livestock industry according to claim 2, characterized in that: The limiting assembly (3) comprises a baffle (301) and a limiting bar (302); the baffle (301) is arranged at one end of the inclined roller (202); the baffle (301) is rotatably connected to the inclined roller (202); and the limiting bar (302) is fixedly installed on one side of the baffle (301).
4. The automatic deviation-correcting mechanism for a manure conveyor belt in the livestock industry according to claim 3, characterized in that: The connecting assembly (4) includes a connecting shaft (401) and a bearing (402). The connecting shaft (401) is fixedly mounted on one end of the inclined roller (202). The other end of the connecting shaft (401) is rotatably connected to the mounting assembly (5). The baffle (301) is rotatably connected to the connecting shaft (401) via the bearing (402).
5. The automatic deviation-correcting mechanism for a manure conveyor belt in the livestock industry according to claim 4, characterized in that: The mounting assembly (5) includes a bracket (501), a motor (502) and a reserved opening (503). Two groups of brackets (501) are provided. The brackets (501) are provided at one end of the connecting shaft (401). The brackets (501) are rotatably connected to the connecting shaft (401). A reserved opening (503) is provided on one group of brackets (501). The motor (502) is provided on one side of the bracket (501). One group of connecting shafts (401) among the multiple groups of connecting shafts (401) passes through the reserved opening (503). This group of connecting shafts (401) is fixedly connected to the output end of the motor (502).
6. The automatic deviation-correcting mechanism for a manure conveyor belt in the livestock industry according to claim 5, characterized in that: The cleaning assembly (6) comprises a mounting frame (601) and a scraper (602), wherein the mounting frame (601) is fixedly mounted between the two sets of brackets (501), and the scraper (602) is fixedly mounted on one side of the mounting frame (601), and the scraper (602) contacts the conveyor belt (1).
7. The automatic deviation-correcting mechanism for a manure conveyor belt in the livestock industry according to claim 1, characterized in that: The joint assembly includes a telescopic rod (701) and a connecting block (702). The telescopic rod (701) is fixedly installed inside the bracket (501). The connecting block (702) is arranged at one end of the telescopic rod (701). The connecting block (702) is fixedly connected to the output end of the telescopic rod (701). One end of a group of driven connecting shafts (401) in the multiple groups of connecting shafts (401) is rotatably connected to the connecting block (702).