Electroplating wastewater treatment tank with high safety

The sedimentation in the electroplating wastewater is separated by multi-layer filtration and stirring mechanism, which solves the problems of blockage and rupture of the electroplating wastewater treatment pool, and achieves safe and efficient wastewater treatment and resource recycling.

CN223225930UActive Publication Date: 2025-08-15HUIZHOU SHENGZE TECH CO LTD
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Patent Information

Application Number
CN202422454747.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-15
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing electroplating wastewater treatment tanks are prone to blockage and rupture of the water pump due to precipitates containing heavy metals and chemical substances, which poses safety risks.

Method used

A multi-layer filtration system and agitating mechanism are adopted, including filter box, disinfection box, stirring box, spraying mechanism, etc., water and precipitate are separated by fast-coagulant agent, multiple filtration and stirring blades are used to prevent blockage, and sedimentation is separated by sewage pumps, combining water pumps and cooling systems to realize the recycling of water resources.

Benefits of technology

It realizes effective separation between water and sediment, avoids water pump blockage and rupture, ensures the safety of the treatment process, and realizes efficient purification of wastewater and recycling of resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wastewater treatment, and discloses a high-safety electroplating wastewater treatment pond which comprises four supports, a bottom plate is fixedly arranged on the upper end faces of the four supports, a filtering mechanism is fixedly arranged at the rear end of the upper end face of the bottom plate, and a stirring mechanism is fixedly arranged at the front end of the upper end face of the bottom plate. A spraying mechanism is fixedly arranged on one side of the upper end face of the stirring mechanism, and the filtering mechanism comprises a filtering box, a disinfection box, a gravel filtering layer, a gauze filtering layer, an activated carbon filtering layer, an electric heating wire, a first water pumping pipe, a first water pump, a first water drainage pipe, a collecting box and a cooling pipe. The stirring mechanism comprises a stirring box, an injection hole, a turning cover, an observation window, a motor, a hood, a rotating shaft, stirring blades and a scraper brush, the device is simple to operate, water and precipitates in wastewater are separately pumped out and then filtered, a water pump is prevented from being blocked and broken, and the device is relatively environment-friendly.
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Description

Technical Field

[0001] The utility model relates to the technical field of wastewater treatment, in particular to an electroplating wastewater treatment pool with high safety. Background Art

[0002] Electroplating wastewater refers to wastewater containing heavy metal ions, acids and alkalis, and other harmful substances generated during the electroplating process. Electroplating is a process of depositing metals or alloys on the surface of an object through electrolysis. It is widely used in metal surface treatment, decoration, and anti-corrosion. The main components are heavy metals, acids and alkalis, organic matter, and suspended matter. These wastewaters will pollute water bodies, soil, and ecosystems, affect water quality, and endanger biological health. The management and treatment of electroplating wastewater are crucial, which can not only protect the environment but also promote the recycling of resources. Therefore, it is very important to treat electroplating wastewater.

[0003] In the process of implementing this application, the inventors discovered that the prior art has the following problems:

[0004] Most existing electroplating wastewater treatment pools use a single pump for extraction. However, electroplating wastewater contains a large amount of heavy metals and other chemicals. After treatment, these substances will precipitate in the form of hydroxides to form sludge. When a single water pump is used for unified extraction and treatment, it is easy to cause blockage of the pump and rupture of the water pipe, which is relatively dangerous.

[0005] Therefore, those skilled in the art provide a highly safe electroplating wastewater treatment pool to solve the problems raised in the above background technology. Utility Model Content

[0006] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a highly safe electroplating wastewater treatment pool that is easy to operate, avoids clogging and rupture of the water pump, and is more environmentally friendly.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a highly safe electroplating wastewater treatment pool, comprising four brackets, wherein the upper end surfaces of the four brackets are fixedly provided with bottom plates, the rear ends of the upper end surfaces of the bottom plates are fixedly provided with filtering mechanisms, the front ends of the upper end surfaces of the bottom plates are fixedly provided with stirring mechanisms, and one side of the upper end surface of the stirring mechanisms is fixedly provided with a spraying mechanism;

[0008] The filtering mechanism includes a filtering box, a disinfection box, a sand and gravel filter layer, a gauze filter layer, an activated carbon filter layer, an electric heating wire, a first water pump, a first water pump, a first drain pipe, a collecting box and a cooling pipe; the stirring mechanism includes a stirring box, an injection hole, a flip cover, an observation window, a motor, a machine cover, a rotating shaft, a stirring blade, a scraper brush, a second water pump, a second water pump, a second drain pipe, a sewage box, a sewage pump and a sewage pipe; the spraying mechanism includes a quick-setting agent storage box, a spraying pipe and a nozzle.

[0009] Furthermore, the disinfection box is fixedly set at the bottom end of the inner cavity of the filter box, the number of the heating wires is three, and the three heating wires are fixedly set in the inner cavity of the disinfection box. The activated carbon filter layer is fixedly set at the upper end of the heating wires, the gauze filter layer is fixedly set at the upper end of the activated carbon filter layer, and the sand and gravel filter layer is fixedly set at the upper end of the gauze filter layer.

[0010] Furthermore, one end of the first water pumping pipe is fixedly connected to the outer wall of one side of the filter box and the other end is fixedly connected to the first water pump. One end of the first drain pipe passes through the inner cavity of the collection box and the other end is fixedly connected to the first water pump. One end of the first water pump is fixedly set on the outer wall of one side of the disinfection box. The collection box is fixedly set at the lower end of the bottom plate. There are two cooling pipes, and the two cooling pipes are fixedly set on the inner walls on both sides of the collection box.

[0011] Furthermore, the injection hole is fixedly arranged on the upper end surface of the mixing box near the front end of one side, the flip cover is hingedly arranged on the upper end of the mixing box at the outside of the injection hole, the observation window is fixedly arranged on one side end surface of the mixing box, the hood is fixedly arranged on the bottom end of the inner cavity of the mixing box, the motor is fixedly arranged in the inner cavity of the hood and the output end is connected to the rotating shaft, there are several mixing blades, and several of the mixing blades are fixedly arranged on the end surfaces on both sides of the rotating shaft, and there are several scraper brushes, and several of the scraper brushes are fixedly arranged on the end surfaces on both sides of several mixing blades.

[0012] Furthermore, the sewage tank is fixedly arranged on one side outer wall of the mixing tank, one end of the sewage suction pipe is fixedly connected to the one side outer wall of the mixing tank and the other end passes through the sewage suction pump and is connected to the flip cover.

[0013] Furthermore, one end of the second water pumping pipe is fixedly connected to the upper end surface of the mixing box, and the other end is fixedly connected to the water inlet end of the second water pump. One end of the second drain pipe is fixedly connected to the upper end surface of the filter box, and the other end is fixedly connected to the drain outlet of the second water pump.

[0014] Furthermore, the spray pipe is L-shaped, fixedly arranged at the upper end of the inner cavity of the mixing box and connected with the quick-setting agent storage box, and there are several nozzles, which are fixedly arranged on the lower end surface of the spray pipe.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model proposes a highly safe electroplating wastewater treatment pool, which sprays the quick-setting agent into the interior of the mixing box by arranging an accelerator storage tank, a spraying pipe and a nozzle, and stirs the water through a plurality of stirring blades. The plurality of stirring blades are provided with a plurality of scraper brushes to clean the inner wall of the mixing box to prevent the inner wall of the mixing box from being corroded over a long period of time. After stirring, the water is located at the upper end of the inner cavity of the mixing box, and the sediment is located at the lower end, thereby realizing separation of water and sediment. The water at the upper end of the inner cavity of the mixing box is discharged from the second drainage pipe to the interior of the filter box through the second water pump through the second water pump to filter and heat and disinfect the water, thereby making the discharged wastewater cleaner and avoiding pollution to the environment.

[0017] 2. The utility model proposes a highly safe electroplating wastewater treatment pool. By setting a sewage pump, the sediment at the bottom of the inner cavity of the mixing box is pumped into the sewage tank through the sewage pipe, realizing the separate extraction of water and sediment, avoiding the blockage of the water pipe. By setting a first water pump, the filtered water can be pumped and then enter the collection box through the first drain pipe. The cooling through the cooling pipe inside the collection box can realize the recycling of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 It is a front view schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of a filtering mechanism of the present invention;

[0021] Figure 4 This is a schematic diagram of the stirring mechanism and spraying mechanism of the utility model;

[0022] Figure 5 This is a schematic diagram of a collection box of the present invention.

[0023] Legend:

[0024] 1. Bracket; 2. Bottom plate; 3. Filter mechanism; 4. Stirring mechanism; 5. Spraying mechanism; 301. Filter box; 302. Disinfection box; 303. Sand and gravel filter layer; 304. Gauze filter layer; 305. Activated carbon filter layer; 306. Heating wire; 307. First water extraction pipe; 308. First water pump; 309. First drain pipe; 310. Collection box; 311. Cooling pipe; 401. Stirring box; 402. Injection hole; 403. Flip cover; 404. Observation window; 405. Motor; 406. Machine cover; 407. Rotating shaft; 408. Mixing blade; 409. Scraper brush; 410. Second water suction pipe; 411. Second water pump; 412. Second drainage pipe; 413. Sewage tank; 414. Sewage pump; 415. Sewage pipe; 501. Accelerator storage tank; 502. Spraying pipe; 503. Spray nozzle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Reference Figure 1-Figure 5 , an embodiment provided by the utility model:

[0027] A highly safe electroplating wastewater treatment pool includes four brackets 1, each bracket 1 having a bottom plate 2 fixedly disposed on its upper end surface, a filtering mechanism 3 fixedly disposed on the rear end of the upper end surface of the bottom plate 2, a stirring mechanism 4 fixedly disposed on the front end of the upper end surface of the bottom plate 2, and a spraying mechanism 5 fixedly disposed on one side of the upper end surface of the stirring mechanism 4;

[0028] The filtering mechanism 3 includes a filtering box 301, a disinfecting box 302, a sand and gravel filter layer 303, a gauze filter layer 304, an activated carbon filter layer 305, an electric heating wire 306, a first water extraction pipe 307, a first water pump 308, a first drain pipe 309, a collecting box 310, and a cooling pipe 311. The stirring mechanism 4 includes a stirring box 401, an injection hole 402, a flip cover 403, an observation window 404, a motor 405, a machine cover 406, a rotating shaft 407, a stirring blade 408, a scraper brush 409, a second water extraction pipe 410, a second water pump 411, a second drain pipe 412, a sewage box 413, a sewage pump 414, and a sewage pipe 415. The spraying mechanism 5 includes an accelerator storage box 501, a spraying pipe 502, and a nozzle 503.

[0029] Specifically, the bracket 1 can provide balance and support for the base plate 2, the filtering mechanism 3 and the stirring mechanism 4, and there are four brackets 1, which can disperse the weight of the desktop, reduce local stress, and extend the service life of the table. The base plate 2 can provide support for the filtering mechanism 3 and the stirring mechanism 4, and the filtering mechanism 3 and the stirring mechanism 4 are made of stainless steel to reduce corrosion. There is a quick-setting agent inside the spraying mechanism 5 to separate water and sediment.

[0030] Reference Figure 2 、 Figure 3 、 Figure 5 The disinfection box 302 is fixedly arranged at the bottom end of the inner cavity of the filter box 301. There are three electric heating wires 306, which are fixedly arranged in the inner cavity of the disinfection box 302. The activated carbon filter layer 305 is fixedly arranged at the upper end of the electric heating wire 306. The gauze filter layer 304 is fixedly arranged at the upper end of the activated carbon filter layer 305. The sand and gravel filter layer 303 is fixedly arranged at the upper end of the gauze filter layer 304.

[0031] One end of the first water pumping pipe 307 is fixedly connected to the outer wall of one side of the filter box 301 and the other end is fixedly connected to the first water pump 308. One end of the first drain pipe 309 passes through the inner cavity of the collection box 310 and the other end is fixedly connected to the first water pump 308. One end of the first water pump 308 is fixedly set on the outer wall of one side of the disinfection box 302. The collection box 310 is fixedly set at the lower end of the bottom plate 2. There are two cooling pipes 311, and the two cooling pipes 311 are fixedly set on the inner walls of both sides of the collection box 310.

[0032] Specifically, by setting a sand and gravel filter layer 303, a gauze filter layer 304 and an activated carbon filter layer 305, the sand and gravel filter layer 303 can filter out impurities in the water, the gauze filter layer 304 can filter out fine impurities in the water, and the activated carbon filter layer 305 can filter out harmful substances in the water. Multiple filtrations can make the treated water cleaner. The disinfection box 302 is a box inside the filter box 301, and the internal heating wire 306 can heat and disinfect the extracted water. After high-temperature disinfection, water can be pumped out through the first pumping pipe 307 and then flow into the collection box 310 from the first drain pipe 309 and then cooled through the cooling pipe 311. The cooled water source is relatively clean, realizing the reuse of water sources and being more environmentally friendly.

[0033] Reference Figures 1-4, the injection hole 402 is fixedly provided on the upper end surface of the mixing box 401 near the front end of one side, the flip cover 403 is hingedly provided on the upper end of the mixing box 401 at a position outside the injection hole 402, the observation window 404 is fixedly provided on one side end surface of the mixing box 401, the machine cover 406 is fixedly provided at the bottom end of the inner cavity of the mixing box 401, the motor 405 is fixedly provided in the inner cavity of the machine cover 406 and the output end is connected to the rotating shaft 407, there are several stirring blades 408, and the several stirring blades 408 are fixedly provided on the end surfaces on both sides of the rotating shaft 407, and the number of scraper brushes 409 is several, and the several scraper brushes 409 are fixedly provided on the end surfaces on both sides of the several stirring blades 408;

[0034] The sewage tank 413 is fixedly mounted on one side of the outer wall of the mixing tank 401. One end of the sewage pipe 415 is fixedly connected to the outer wall of the mixing tank 401 and the other end passes through the sewage pump 414 and is connected to the flip cover 403.

[0035] One end of the second water pumping pipe 410 is fixedly connected to the upper end surface of the mixing box 401, and the other end is fixedly connected to the water inlet end of the second water pump 411. One end of the second drain pipe 412 is fixedly connected to the upper end surface of the filter box 301, and the other end is fixedly connected to the drain outlet of the second water pump 411.

[0036] Specifically, the opening of the injection hole 402 is wide at the top and narrow at the bottom, which is convenient for the injection of wastewater. By providing a flap 403, the flap 403 can be closed immediately after the wastewater is injected to prevent the mixing box 401 from emitting a lot of odor during stirring. By providing a motor 405, the rotating shaft 407 can be driven to rotate, and the rotating shaft 407 drives several mixing blades 408 to rotate, which can stir the inside of the mixing box 401 and separate water and sediment. By providing a motor 405, the residue on the inner wall of the mixing box 401 can be cleaned. By providing an observation window 404, the internal situation of the mixing box 401 can be easily observed. When the water at the upper end of the inner cavity of the mixing box 401 is extracted, the second water pump 411 can be immediately turned off, and the sewage pump 414 can be turned on to extract the sediment remaining at the bottom of the inner cavity of the mixing box 401 into the sewage tank 413 through the sewage pump 414. The water and the sediment in the water are extracted separately, which can avoid the blockage of the water pump caused by extracting water and sediment at the same time.

[0037] Reference Figure 4 The spraying pipe 502 is L-shaped, fixedly arranged at the upper end of the inner cavity of the mixing box 401 and connected to the quick-setting agent storage box 501, and has several nozzles 503, which are fixedly arranged on the lower end surface of the spraying pipe 502;

[0038] Specifically, by providing an accelerator storage tank 501 with an accelerator inside, and the spraying pipe 502 being T-shaped, the accelerator in the accelerator storage tank 501 enters the spraying pipe 502 and can be sprayed inwardly more dispersedly and evenly through the spraying head 503. The spraying head 503 is a trapezoidal structure, which can make the spraying range wider.

[0039] Working principle: When the device is in use, the electroplating wastewater is first injected into the mixing box 401, and then flows into the spray pipe 502 through the quick-setting agent storage box 501 and then sprayed into the mixing box 401 through the nozzle 503. Then, the motor 405 is turned on to drive the rotating shaft 407 and the stirring blade 408 to rotate for stirring. At the same time, the scraper brush 409 cleans the inner wall of the mixing box 401. After stirring, the water and the sediment are separated. Secondly, the second water pump 411 is turned on to extract the water at the upper end of the mixing box 401, and flows into the filter box 301 through the second drain pipe 412. After multiple filtration through the sand and gravel filter layer 303, the gauze filter layer 304, and the activated carbon filter layer 305 in the filter box 301, it enters the disinfection box 302;

[0040] Secondly, the water is heated and disinfected by the heating wire 306 inside the disinfection box 302 to make the water quality cleaner. The filtered water is then pumped by the first water pump 308, so that the water source enters the collection box 310 through the first drain pipe 309, and then the water is cooled by the cooling pipe 311 inside the collection box 310. The cooled water can be reused. Finally, the sewage pump 414 is turned on to allow the sediment at the bottom of the inner wall of the mixing box 401 to be pumped out through the sewage pipe 415 and then enter the sewage box 413 for collection.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A highly safe electroplating wastewater treatment pool, comprising a bracket (1), characterized in that: The number of the brackets (1) is four, and a bottom plate (2) is fixedly provided on the upper end surfaces of the four brackets (1), a filtering mechanism (3) is fixedly provided on the rear end of the upper end surface of the bottom plate (2), a stirring mechanism (4) is fixedly provided on the front end of the upper end surface of the bottom plate (2), and a spraying mechanism (5) is fixedly provided on one side of the upper end surface of the stirring mechanism (4); The filtering mechanism (3) includes a filtering box (301), a disinfecting box (302), a sand and gravel filtering layer (303), a gauze filtering layer (304), an activated carbon filtering layer (305), an electric heating wire (306), a first water pump (307), a first water pump (308), a first drain pipe (309), a collecting box (310) and a cooling pipe (311). The stirring mechanism (4) includes a stirring box (401), an injection hole (402), a flip cover (403), and a stirring box (404). 03), an observation window (404), a motor (405), a hood (406), a rotating shaft (407), a stirring blade (408), a scraper brush (409), a second water extraction pipe (410), a second water extraction pump (411), a second drainage pipe (412), a sewage tank (413), a sewage extraction pump (414) and a sewage extraction pipe (415), wherein the spraying mechanism (5) comprises a quick-setting agent storage tank (501), a spraying pipe (502) and a spray head (503).

2. The electroplating wastewater treatment pool with high safety according to claim 1, characterized in that: The disinfection box (302) is fixedly arranged at the bottom end of the inner cavity of the filter box (301), the number of the heating wires (306) is three, and the three heating wires (306) are fixedly arranged in the inner cavity of the disinfection box (302), the activated carbon filter layer (305) is fixedly arranged at the upper end of the heating wires (306), the gauze filter layer (304) is fixedly arranged at the upper end of the activated carbon filter layer (305), and the sand and gravel filter layer (303) is fixedly arranged at the upper end of the gauze filter layer (304).

3. The electroplating wastewater treatment pool with high safety according to claim 1, characterized in that: One end of the first water pumping pipe (307) is fixedly connected to the outer wall of one side of the filter box (301) and the other end is fixedly connected to the first water pump (308). One end of the first drainage pipe (309) passes through the inner cavity of the collection box (310) and the other end is fixedly connected to the first water pump (308). One end of the first water pump (308) is fixedly set on the outer wall of one side of the disinfection box (302). The collection box (310) is fixedly set at the lower end of the bottom plate (2). There are two cooling pipes (311), and the two cooling pipes (311) are fixedly set on the inner walls of both sides of the collection box (310).

4. The electroplating wastewater treatment pool with high safety according to claim 1, characterized in that: The injection hole (402) is fixedly arranged on the upper end surface of the mixing box (401) near the front end of one side, the flip cover (403) is hingedly arranged on the upper end of the mixing box (401) at a position outside the injection hole (402), the observation window (404) is fixedly arranged on one side end surface of the mixing box (401), the machine cover (406) is fixedly arranged on the bottom end of the inner cavity of the mixing box (401), the motor (405) is fixedly arranged in the inner cavity of the machine cover (406) and the output end is connected to the rotating shaft (407), there are a plurality of mixing blades (408), and the plurality of mixing blades (408) are fixedly arranged on the end surfaces on both sides of the rotating shaft (407), and there are a plurality of scraper brushes (409), and the plurality of scraper brushes (409) are fixedly arranged on the end surfaces on both sides of the plurality of mixing blades (408).

5. The electroplating wastewater treatment pool with high safety according to claim 1, characterized in that: The sewage discharge box (413) is fixedly arranged on one side outer wall of the mixing box (401), one end of the sewage extraction pipe (415) is fixedly connected to one side outer wall of the mixing box (401), and the other end passes through the sewage extraction pump (414) and is connected to the flip cover (403).

6. The electroplating wastewater treatment pool with high safety according to claim 1, characterized in that: One end of the second water pumping pipe (410) is fixedly connected to the upper end surface of the mixing box (401), and the other end is fixedly connected to the water inlet end of the second water pump (411). One end of the second water discharge pipe (412) is fixedly connected to the upper end surface of the filter box (301), and the other end is fixedly connected to the discharge port of the second water pump (411).

7. The electroplating wastewater treatment pool with high safety according to claim 1, characterized in that: The spraying pipe (502) is L-shaped, fixedly arranged at the upper end of the inner cavity of the mixing box (401) and connected to the quick-setting agent storage box (501), and there are a plurality of nozzles (503), which are fixedly arranged on the lower end surface of the spraying pipe (502).