Feeding device for tempering furnace for spring machining

By designing a loading device for placing plates with hollow groove cylinders and a pressing plate, the problems of spring winding and manual pressure are solved, and the adequacy of the tempering process and the improvement of production efficiency are achieved.

CN223226125UActive Publication Date: 2025-08-15XIAOBUDIAN ELASTIC TECHNOLOGY (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202422335893.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the loading device of the existing spring processing tempering furnace, the spring is easily wrapped, causing insufficient tempering process and affecting performance. At the same time, manual pressure treatment is required after tempering, which increases labor costs and reduces efficiency.

Method used

A feeding device including placing a plate and a cylinder is designed. A hollow groove is provided on the cylinder to avoid spring entanglement. After tempering, it is automatically pressed through the pressure plate to reduce the shading area to ensure sufficient tempering.

Benefits of technology

It effectively avoids the impact of spring winding on performance, reduces production costs, improves production efficiency, reduces manual intervention, and improves the tensile strength and fatigue life of the spring.

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Abstract

The feeding device for the tempering furnace for spring machining comprises a tempering furnace box body and a mounting frame, two sets of partition plates are symmetrically and fixedly arranged on the front side and the rear side of the mounting frame, a plurality of second sliding rails are fixedly arranged between the mounting frame and each set of partition plates, and placing plates are arranged between the second sliding rails in a sliding mode. A plurality of cylinders are fixedly arranged on the upper surface of the placement plate, a plurality of hollowed-out grooves are formed in the outer side faces of the cylinders, meanwhile, a first protruding block is fixedly arranged in each cylinder, a set of side plates are symmetrically arranged on the mounting frame up and down, a screw is rotationally arranged between the two side plates, a plurality of sliding plates are rotationally arranged on the outer surface of the screw, and strong pressure plates are symmetrically arranged on the outer side faces of the sliding plates; a plurality of second protruding blocks are fixedly arranged on the outer surface of the strong pressure plate, and arc grooves corresponding to the cylinders are formed in the second protruding blocks. According to the utility model, the problem that the spring is wound in the tempering process is effectively avoided, and the spring does not need to be manually transferred for strong pressing treatment, so that the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeding devices, in particular to a feeding device for a tempering furnace for spring processing. Background Art

[0002] The tempering furnace is used for tempering general metal parts in air, as well as quenching, annealing and aging heat treatment of light alloy parts such as aluminum alloy die-castings, pistons, and aluminum plates. The outer shell is welded by steel plates and steel sections, and the trolley is welded by steel sections and steel plates. The trolley reduces heat radiation and convection losses through soft contact with the furnace lining and sand sealing mechanism, effectively ensuring the sealing of the furnace body.

[0003] Prior art, such as Chinese Patent Publication No. CN211495579U, discloses a loading device for a spring processing tempering furnace, comprising a mounting plate with two first vertical plates fixedly mounted on the top of the mounting plate, and a drive motor fixedly mounted on the back of the front first vertical plates. This loading device for a spring processing tempering furnace, by providing a drive motor, a buzzer alarm, and a controller, places springs to be fed into the tempering furnace on a conveyor belt. The drive motor drives the conveyor belt to feed the springs into a material storage box. When the weight of the springs in the material storage box reaches a preset value of the controller, the controller stops the drive motor, and a loading push rod raises the material storage box to the height of the tempering furnace. When the weight of the springs in the material storage box exceeds the preset value of the controller, the controller activates the buzzer alarm.

[0004] The above device has the following deficiencies:

[0005] 1. The above-mentioned device uniformly transports the springs to be processed to the material storage box via a conveyor track. The springs in the material storage box will be entangled, which hinders the effective release of residual stress during the tempering process, which may have an adverse effect on the fatigue and creep properties of the springs.

[0006] 2. The above device ignores the strong pressing treatment after the tempering process. The springs after tempering need to be manually transferred for strong pressing treatment. This method requires high labor costs and is relatively inefficient, increasing production costs. Utility Model Content

[0007] The utility model overcomes the deficiencies of the prior art and provides a feeding device for a spring tempering furnace, which solves the problem of spring winding affecting the overall performance of the spring during the tempering process and eliminates the need for manual transfer of the tempered spring for strong pressing treatment.

[0008] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: it includes a tempering furnace box and a mounting frame, two groups of partitions are symmetrically fixedly arranged on the front and back sides of the mounting frame, a plurality of slide rails 2 are fixedly arranged between the mounting frames, a plurality of slide rails 2 are also fixedly arranged between each group of the partitions, a placement plate is slidingly arranged between each group of the symmetrical slide rails 2, a plurality of cylinders are fixedly arranged on the upper surface of the placement plate, a plurality of hollow grooves are provided on the outer side of the cylinder, a protrusion 1 is fixedly arranged in each of the cylinders, a group of side plates are symmetrically arranged above and below the mounting frames, a screw is rotatably arranged between the two side plates, a plurality of slide plates are rotatably provided on the outer surface of the screw, and a strong pressure plate is symmetrically arranged on the outer side of the slide plate, a plurality of protrusions 2 are fixedly provided on the outer surface of the strong pressure plate, and the protrusions 2 are provided with arc grooves corresponding to the cylinders.

[0009] Optionally, a set of slide rails 1 are symmetrically fixed inside the tempering furnace box, the slide rails 1 extend out of the tempering furnace box, a plurality of support plates are fixed on the outer side of the slide rails 1, a set of sliders are slidingly set inside the slide rails 1, and the mounting frame is fixed to the sliders.

[0010] Optionally, a group of fixed blocks 1 are fixedly provided on the outer side of the tempering furnace box, a rotating rod is rotatably provided between two of the fixed blocks 1, a box door is fixedly provided on the outer surface of the rotating rod, and four support columns are fixedly provided on the bottom of the tempering furnace box.

[0011] Optionally, there are two slide rails on the left and right ends of the mounting frame, and a fixing groove is provided near the front of the mounting frame. A spring is fixedly provided on the inner surface of the fixing groove, and a wedge block is fixedly provided at the other end of the spring. There are two slide rails on the left and right sides of the mounting frame, and a fixing block is provided near the back of the mounting frame.

[0012] Optionally, a connecting block is fixedly provided on the outer side surface of the side plate, a connecting plate is rotatably provided on the outer side surface of the connecting block, the outer side surface of the connecting plate is fixedly connected to the screw, and a rocker is fixedly provided on the upper end of the connecting plate.

[0013] In summary, compared with the prior art, the feeding device for a spring processing tempering furnace provided by the present invention has the following beneficial effects:

[0014] 1. The utility model is provided with a placement plate and a cylinder to prevent the spring from being entangled when being processed in the tempering furnace. At the same time, the cylinder is provided with a hollow groove to reduce the area of the spring that is blocked, effectively avoiding the problem of insufficient tempering that affects the tensile strength, fatigue life and shape stability of the spring;

[0015] 2. The utility model is provided with a strong pressure plate, which can perform strong pressure treatment on the spring after tempering, without the need for manual transfer of the spring, reducing production costs and labor costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model Figure 1 ;

[0017] Figure 2 The overall structure of the mounting frame of the utility model is shown as follows Figure 1 ;

[0018] Figure 3 For this utility model Figure 2 A detailed enlarged view of point A;

[0019] Figure 4 For this utility model Figure 4 A magnified view of the detail at point B;

[0020] Figure 5 This is a cross-sectional view of the mounting bracket of the utility model;

[0021] Figure 6 For this utility model Figure 5 A magnified view of the detail at point C;

[0022] Figure 7 The overall structure of the mounting frame of the utility model is shown as follows Figure 1 ;

[0023] Figure 8 For this utility model Figure 7 A magnified view of the detail at point D;

[0024] Figure 9 For this utility model Figure 7 A magnified view of the details at E;

[0025] In the figure: 1. Tempering furnace box; 2. Slide rail 1; 3. Support plate; 4. Fixed block 1; 5. Rotating rod; 6. Box door; 7. Support column; 8. Slider; 9. Mounting frame; 10. Slide rail 2; 11. Placement plate; 12. Cylinder; 13. Hollow groove; 14. Bump 1; 15. Fixed groove; 16. Spring; 17. Wedge block; 18. Fixed block 2; 19. Side plate; 20. Screw; 21. Slide plate; 22. Pressure plate; 23. Bump 2; 24. Arc groove; 25. Connecting block; 26. Connecting plate; 27. Rocker; 28. Partition. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0027] refer to Figure 1A loading device for a tempering furnace for spring processing includes a tempering furnace box 1, a set of slide rails 2 are symmetrically fixedly arranged inside the tempering furnace box 1, the length of the slide rails 2 exceeds the width of the tempering furnace box 1, and a plurality of support plates 3 are fixedly arranged on the outer side of the slide rails 2 extending outside the tempering furnace box 1. At the same time, a set of fixed blocks 4 are fixedly arranged on the outer side of the tempering furnace box 1, and a rotating rod 5 is rotatably arranged between the two fixed blocks 4. A box door 6 is fixedly arranged on the outer surface of the rotating rod 5, and the bottom of the box door 6 is flush with the upper surface of the slide rail. The tempering furnace box 1 here is the existing technology, so it is not necessary to describe and draw it in detail here and in the accompanying drawings.

[0028] Four support columns 7 are fixedly arranged at the bottom of the tempering furnace box 1. The bottom surfaces of the support columns 7 and the bottom surfaces of several support plates 3 on the outer side of the slide rail 2 are located on the same horizontal line, which provides good support for the tempering furnace box 1 and the slide rail 2.

[0029] refer to Figure 1-Figure 2 , a slider 8 is slidably provided inside the two slide rails 1 2, a mounting frame 9 is fixedly provided on the upper surface of the slider 8, two groups of partitions 28 are symmetrically fixedly provided in the middle of the mounting frame 9, and a number of slide rails 2 10 are fixedly provided between the four vertical rod surfaces of the mounting frame 9 and the corresponding partitions 28, and the slide rails 2 10 on the mounting frame 9 and the slide rails 2 10 on the partitions 28 are symmetrical to each other, and a placement plate 11 is slidably provided between each group of corresponding slide rails 2 10, and the placement plate 11 can be pulled out of the mounting frame 9 to facilitate the operator to place the spring,

[0030] A plurality of cylinders 12 are fixedly provided on the upper surface of the placement plate 11 , and a plurality of hollow grooves 13 are opened on the outer side of the cylinder 12 . At the same time, a protrusion 14 is provided in each cylinder 12 , and the lower surface of the protrusion 14 is fixedly connected to the upper surface of the placement plate 11 .

[0031] Specifically, the springs to be processed are placed separately in the cylinder 12 on the placement plate 11, which avoids entanglement between the springs to be processed and ensures the release of residual stress and the stability of the shape of the spring. At the same time, the setting of the protrusion 14 can ensure the stability of the spring placement, and the hollow groove 13 opened on the outer side of the cylinder 12 reduces the shielding area of the cylinder 12 on the spring, avoiding insufficient tempering and affecting the tensile strength, fatigue life and shape stability of the spring.

[0032] refer to Figure 3-Figure 4, the slide rails 10 on the left and right sides of the mounting frame 9 are provided with fixed grooves 15 at positions close to the front of the mounting frame 9. A spring 16 is fixedly provided on the inner surface of the fixed groove 15, and a wedge block 17 is fixedly provided at the other end of the spring 16. By squeezing the wedge block 17, the placement plate 11 can be removed from or installed back to the mounting frame 9. When the placement plate 11 is installed back to its original position, the spring 16 is reset and the wedge block 17 pops out, which plays a blocking role for the placement plate 11 to prevent the placement plate 11 from sliding out from the front of the mounting frame 9.

[0033] refer to Figure 5-Figure 6 , the slide rails 10 on the left and right sides of the mounting frame 9, and a fixed block 18 is provided near the back of the mounting frame 9. The outer side of the fixed block 18 is fixedly connected to the inner surface of the slide rail to prevent the placement plate 11 from sliding out from the back of the mounting frame 9. The wedge block 17 cooperates with the fixed block 18 to ensure that the placement plate 11 can be stably fixed in the mounting frame 9 to prevent sliding.

[0034] refer to Figure 5-Figure 7 A set of side plates 19 are symmetrically fixed on the upper and lower surfaces of the mounting frame 9, and a screw 20 is rotatably provided between the two side plates 19. A plurality of slides 21 are provided on the outer surface of the screw 20. The slides 21 are threadedly matched with the screw 20. A strong pressure plate 22 is symmetrically provided on the outer side of each slide 21. The outer side of the strong pressure plate 22 is slidably matched with the outer surface of the vertical rods on both sides of the mounting frame 9. At the same time, a plurality of protrusions 23 are fixed on the outer surface of the strong pressure plate 22. The protrusions 23 are provided with arc grooves 24 corresponding to the cylinder 12.

[0035] A connecting block 25 is fixedly provided on the outer side surface of the upper side plate 19 , and a connecting plate 26 is rotatably provided on the outer side surface of the connecting block 25 . The outer side surface of the connecting plate 26 is fixedly connected to the screw rod 20 . At the same time, a rocker 27 is fixedly provided on the other end of the connecting plate 26 .

[0036] Furthermore, the mounting rack 9 with the spring to be processed is slid into the tempering furnace box 1, the door 6 is closed, and the spring is tempered. After the tempering is completed, the door 6 is opened, and the mounting rack 9 is slid out of the tempering furnace box 1. The rocker 27 is shaken to drive the screw 20 to rotate, thereby controlling the strong pressure plate 22 to move downward, and the spring placed in the cylinder 12 is subjected to strong pressure treatment.

[0037] The strong pressing treatment is directly performed in the mounting frame 9, avoiding manual transfer of the spring, reducing production costs and labor costs, and improving production efficiency.

[0038] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0039] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.

[0040] The above description shows and describes several preferred embodiments of the present application. However, as previously mentioned, it should be understood that the present application is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present application can be used in various other combinations, modifications, and environments and can be modified within the scope of the application concept described herein through the above teachings or technology or knowledge in the relevant field. Modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present application should be protected by the claims appended hereto.

Claims

1. A feeding device for a spring processing tempering furnace, characterized in that: It comprises a tempering furnace box (1) and a mounting frame (9), Two groups of partitions (28) are symmetrically fixed on the front and rear sides of the mounting frame (9), a plurality of slide rails (10) are fixed between the mounting frames (9), a plurality of slide rails (10) are also fixed between each group of the partitions (28), a placement plate (11) is slidably arranged between each group of the symmetrical slide rails (10), a plurality of cylinders (12) are fixed on the upper surface of the placement plate (11), a plurality of hollow grooves (13) are opened on the outer side surface of the cylinder (12), and a protrusion (14) is fixed in each cylinder (12). The mounting frame (9) is symmetrically provided with a group of side plates (19) in upper and lower parts, a screw rod (20) is rotatably provided between the two side plates (19), a plurality of slide plates (21) are rotatably provided on the outer surface of the screw rod (20), and a strong pressure plate (22) is symmetrically provided on the outer side surface of the slide plate (21), and a plurality of protrusions (23) are fixedly provided on the outer surface of the strong pressure plate (22), and the protrusions (23) are provided with arc grooves (24) corresponding to the cylinder (12).

2. The feeding device for a spring processing tempering furnace according to claim 1, characterized in that: A set of slide rails (2) are symmetrically fixedly arranged inside the tempering furnace box (1), and the slide rails (2) extend out of the tempering furnace box (1). A plurality of support plates (3) are fixedly arranged on the outer side of the slide rails (2). A set of sliders (8) are slidably arranged inside the slide rails (2), and the mounting frame (9) is fixed to the sliders (8).

3. The feeding device for a spring processing tempering furnace according to claim 1, characterized in that: A set of fixed blocks (4) are fixedly provided on the outer side surface of the tempering furnace box (1); a rotating rod (5) is rotatably provided between two of the fixed blocks (4); a box door (6) is fixedly provided on the outer surface of the rotating rod (5); and four supporting columns (7) are fixedly provided on the bottom of the tempering furnace box (1).

4. The feeding device for a spring processing tempering furnace according to claim 1, characterized in that: The two slide rails (10) on the left and right ends of the mounting frame (9) are provided with a fixing groove (15) at a position close to the front of the mounting frame (9), a spring (16) is fixedly provided on the inner surface of the fixing groove (15), and a wedge block (17) is fixedly provided at the other end of the spring (16), and the two slide rails (10) on the left and right sides of the mounting frame (9) are provided with a fixing block (18) at a position close to the back of the mounting frame (9).

5. The feeding device for a spring processing tempering furnace according to claim 1, characterized in that: A connecting block (25) is fixedly provided on the outer side surface of the side plate (19), a connecting plate (26) is rotatably provided on the outer side surface of the connecting block (25), the outer side surface of the connecting plate (26) is fixedly connected to the screw rod (20), and a rocker (27) is fixedly provided on the upper end of the connecting plate (26).

Citation Information

Patent Citations

  • Feeding device for tempering furnace for spring machining

    CN211495579U