Plasma treatment device for polyester fabric production

By designing structures such as anti-drop-proof components and shielding layers, the problem of falling of plasma cleaning devices during polyester fabric transmission is solved, and the cleaning accuracy and equipment safety is improved, making it easier to maintain and spray gun replacement.

CN223226382UActive Publication Date: 2025-08-15ANHUI TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202422502427.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-15
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing plasma cleaning devices are prone to falling off when transporting polyester fabrics, which affects the cleaning effect and accuracy, and is not convenient for testing and maintenance of complex structures.

Method used

A plasma treatment device including an anti-fall assembly, a shielding layer and a spray gun protection structure is designed. The limit protection is achieved through a conveyor belt, a limit plate, a driving roller and a driven roller. The shielding layer prevents plasma radiation. The spray gun is protected by an external shell, which is easy to disassemble and assemble.

Benefits of technology

It realizes the stable transmission of polyester fabric, improves cleaning accuracy, enhances equipment safety, and facilitates maintenance and spray gun replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyester fabric production, and discloses a plasma treatment device for polyester fabric production, which comprises a base, the bottom ends of two sides of the base are fixedly connected with stabilizing plates, the top end of the base is fixedly connected with two groups of vertical frames, and a device main body is fixedly connected between the tops of the vertical frames. And one side of the device body is fixedly connected with an external shell, and the top end of the base is provided with an anti-falling assembly for limiting conveying. According to the plasma treatment device for polyester fabric production, the conveying belt, the protective shell, the first rotating wheel, the second rotating wheel, the limiting plate, the driving roller and the driven roller are arranged, manual operation is not needed, it is ensured that polyester polyamide does not fall off in the conveying period, the precision in the equipment cleaning process is improved, and the production efficiency is improved. The problems that a plasma cleaning device is prone to falling off when polyester fabric is conveyed, the plasma cleaning treatment effect is affected, and meanwhile a complex structure is inconvenient to detect and maintain are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester fabric production, in particular to a plasma treatment device used for polyester fabric production. Background Art

[0002] Polyester fabric is a fabric with high strength and wear resistance, suitable for making items that need to be worn frequently. Polyester fabric has good wrinkle resistance and is not easy to wrinkle after wearing, reducing the need for ironing. It is the most heat-resistant material among synthetic fibers and is suitable for making clothing or items that need to withstand high temperatures. Polyester fabric is easy to clean and dries quickly after washing. It does not require special care and is not easy to deform. It can maintain the shape and lines of clothing.

[0003] When processing polyester fabrics, plasma cleaning equipment can be used to effectively clean the surface, remove stains and residues, and ensure the clarity and brightness of the polyester fabric. The surface of the polyester fabric after cleaning is smoother. Dry cleaning does not require the use of large amounts of water resources, avoiding the environmental pollution caused by traditional water washing methods. It does not require heating, saves energy consumption, and reduces production costs. However, the currently used plasma cleaning devices are prone to falling when the polyester fabric is conveyed, affecting the plasma cleaning treatment effect, reducing the cleaning accuracy, and making it inconvenient to inspect and maintain complex structures.

[0004] Therefore, a novel plasma treatment device for polyester fabric production is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a plasma treatment device for the production of polyester fabrics, so as to solve the problem that the plasma cleaning device proposed in the above background technology is prone to falling when the polyester fabric is conveyed, affecting the plasma cleaning treatment effect, reducing the cleaning accuracy, and making it inconvenient to inspect and maintain the complex structure.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a plasma processing device for polyester fabric production, comprising a base, stabilizing plates fixedly connected to the bottom ends of both sides of the base, two sets of vertical frames fixedly connected to the top of the base, a device body fixedly connected between the tops of the vertical frames, an external shell fixedly connected to one side of the device body, and an anti-drop component with limited transmission provided at the top of the base;

[0007] The anti-drop assembly includes a driving motor, a conveyor belt, a rotating rod, a first fixed frame, a driven roller, a protective shell, a linkage shaft, a first rotating wheel, a second rotating wheel, an active roller, a limiting plate, and a second fixed frame. The front end of the top of the base is fixedly connected to two groups of first fixed frames, the rear end of the top of the base is fixedly connected to two groups of second fixed frames, the tops of the first and second fixed frames are fixedly connected to the limiting plates, the tops of the first fixed frames are movably connected to the rotating rod, the top of the outer side of the second fixed frame is fixedly connected to the protective shell, the rear end of the inside of the protective shell is provided with the first rotating wheel, and the front end of the inside of the protective shell is provided with the second rotating wheel;

[0008] Preferably, the interior of the first rotating wheel and the second rotating wheel are fixedly connected with a linkage shaft, one side of the linkage shaft passes through the side wall of the protective shell and is fixedly connected with a drive motor, one side of the linkage shaft is movably connected between the two sets of second fixed frames, the outside of the rotating rod is fixedly connected with a driven roller, and the first rotating wheel and the second rotating wheel are meshedly connected.

[0009] Preferably, a driving roller is fixedly connected to the outside of the linkage shaft, and a conveyor belt is sleeved on the outside of the driving roller and the driven roller.

[0010] Preferably, two sets of side auxiliary frames are fixedly connected between the stand and the base, the top and bottom ends on both sides of the inside of the device body are fixedly connected with connecting seats, a shielding layer is provided between the connecting seats, and the inner wall of the connecting seat is provided with multiple sets of grooves, and the inside of the groove is fixedly connected with an internal connecting seat.

[0011] Preferably, the outside of the top and bottom ends of the shielding layer are fixedly connected with multiple sets of mounting round blocks, the mounting round blocks are snap-connected to the inside of the connecting seat, the inner wall of the connecting seat is fixedly connected with a reinforcement plate, and the inner end of the reinforcement plate is fit-connected to the outer end of the shielding layer.

[0012] Preferably, two sets of support frames are fixedly connected to the top and bottom ends of the device body, the outer ends of the support frames are fixedly connected to electrode plates, and an air inlet pipe is provided through the bottom end of one side of the device body.

[0013] Preferably, the bottom of the external shell is hollow, a horizontal plate is provided at the bottom end of the internal part of the external shell, mounting grooves are provided on both sides of the internal part of the external shell, sockets are provided through the front ends of both sides of the external shell, and the device body is connected to the internal part of the external shell through a pipe.

[0014] Preferably, both sides of the horizontal plate pass through the interior of the mounting groove, and both sides of the socket are fixedly connected with fixing plates, and the fixing plates are plugged into the interior of the mounting groove, and the bottom end of the horizontal plate is fixedly connected with multiple groups of spray guns.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the plasma treatment device for polyester fabric production not only realizes the limit protection function and the stability function, but also realizes the disassembly and assembly function;

[0016] (1) A conveyor belt, a protective shell, a first rotating wheel, a second rotating wheel, a limiting plate, an active roller and a driven roller are provided, and a conveyor belt is installed on the outside of the active roller and the driven roller. The conveyor belt is used to quickly transport the polyester fabric without manual operation, thereby speeding up the working efficiency of the equipment. The limiting plate is fixedly connected between the first fixed frame and the second fixed frame to provide position protection for both sides of the polyester fabric, ensuring that the polyester cotton rayon will not fall during transmission, thereby improving the accuracy of the equipment cleaning process. The first rotating wheel and the second rotating wheel cooperate with each other to provide driving force for the conveyor belt, and provide convenience for structural inspection and maintenance in the later stage.

[0017] (2) By providing a shielding layer, a connecting seat, a groove, a mounting block and a reinforcement plate, shielding layers are added on both sides of the interior of the device body to shield the radiation of the plasma environment from the surrounding environment, prevent the plasma from causing damage and pollution to surrounding equipment and personnel, and improve the safety of equipment use. The two ends of the shielding layer are inserted into the interior of the connecting seat, and the mounting block is inserted and fixed in the corresponding internal seat using a snap-fit structure to fix the shielding layer in all directions to avoid displacement of the shielding layer and reduce the protection effect. The reinforcement plate provides support for the outer end of the shielding layer;

[0018] (3) A horizontal plate, a socket, a fixing plate and an installation groove are provided, the two sides of the horizontal plate are inserted into the installation groove, the socket passes through the front end of the external shell and is inserted and installed inside the horizontal plate, the horizontal plate is fixed inside the external shell, and the external shell provides all-round protection for multiple groups of spray guns, which facilitates the disassembly and replacement of the spray guns at a later time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;

[0020] Figure 2 This is a side structural diagram of the limit plate of the present utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the connecting seat of the utility model when viewed from above;

[0022] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged structure of the local section at point A in the middle.

[0023] In the figure: 1. Base; 2. Stabilizing plate; 3. Side auxiliary frame; 4. Vertical frame; 5. Inlet pipe; 6. Shielding layer; 7. Electrode plate; 8. Support frame; 9. External shell; 10. Driving motor; 11. Spray gun; 12. Conveyor belt; 13. Rotating rod; 14. First fixed frame; 15. Driven roller; 16. Device body; 17. Protective shell; 18. Linkage shaft; 19. First rotating wheel; 20. Second rotating wheel; 21. Active roller; 22. Limiting plate; 23. Second fixed frame; 24. Internal seat; 25. Groove; 26. Mounting block; 27. Reinforcement plate; 28. Connecting seat; 29. Horizontal plate; 30. Socket; 31. Mounting slot; 32. Fixed plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1: Please refer to Figure 1-4 A plasma treatment device for polyester fabric production includes a base 1, stabilizing plates 2 are fixedly connected to the bottom ends of both sides of the base 1, two sets of vertical frames 4 are fixedly connected to the top of the base 1, a device body 16 is fixedly connected between the tops of the vertical frames 4, an external shell 9 is fixedly connected to one side of the device body 16, and an anti-drop component with limited transmission is provided on the top of the base 1;

[0026] The anti-drop assembly includes a drive motor 10, a conveyor belt 12, a rotating rod 13, a first fixed frame 14, a driven roller 15, a protective shell 17, a linkage shaft 18, a first rotating wheel 19, a second rotating wheel 20, an active roller 21, a limiting plate 22 and a second fixed frame 23. The front end of the top of the base 1 is fixedly connected to two groups of first fixed frames 14, the rear end of the top of the base 1 is fixedly connected to two groups of second fixed frames 23, the tops of the first fixed frames 14 and the second fixed frames 23 are fixedly connected to the limiting plates 22, the tops of the first fixed frames 14 are movably connected to the rotating rod 13, the top of the outer side of the second fixed frame 23 is fixedly connected to the protective shell 17, the rear end of the inside of the protective shell 17 is provided with the first rotating wheel 19, and the front end of the inside of the protective shell 17 is provided with the second rotating wheel 20;

[0027] The first rotating wheel 19 and the second rotating wheel 20 are both fixedly connected to the linkage shaft 18. One side of the linkage shaft 18 passes through the side wall of the protective shell 17 and is fixedly connected to the drive motor 10. One side of the linkage shaft 18 is movably connected between the two sets of second fixed frames 23. The outside of the rotating rod 13 is fixedly connected to the driven roller 15. The first rotating wheel 19 and the second rotating wheel 20 are meshedly connected.

[0028] The driving roller 21 is fixedly connected to the outside of the linkage shaft 18, and the driving roller 21 and the driven roller 15 are sleeved with the conveyor belt 12;

[0029] Specifically, if Figure 1 and Figure 2 As shown, when in use, polyester fabric is placed on the surface of the conveyor belt 12. After the driving motor 10 is running, the first rotating wheel 19 and the second rotating wheel 20 are driven to rotate through the linkage shaft 18, and the active roller 21 rotates accordingly, and the driven roller 15 is driven to rotate through the driving force. The conveyor belt 12 that is externally sleeved between the active roller 21 and the driven roller 15 rotates accordingly, and the polyester fabric is transported to a suitable position. At the same time, two sets of limiting plates 22 are used to limit and protect the two ends of the conveyor belt 12.

[0030] Example 2: Two sets of side auxiliary frames 3 are fixedly connected between the stand 4 and the base 1. The top and bottom ends of both sides of the internal part of the device body 16 are fixedly connected to the connecting seats 28. A shielding layer 6 is provided between the connecting seats 28. The inner wall of the connecting seat 28 is provided with multiple sets of grooves 25. The inner part of the groove 25 is fixedly connected to the inner seat 24.

[0031] The top and bottom ends of the shielding layer 6 are fixedly connected to the outside with multiple sets of mounting round blocks 26, which are snap-fitted to the inside of the inner seat 24. The inner wall of the connecting seat 28 is fixedly connected to a reinforcing plate 27, and the inner end of the reinforcing plate 27 is in contact with the outer end of the shielding layer 6.

[0032] Two sets of support frames 8 are fixedly connected to the top and bottom of the device body 16. The outer ends of the support frames 8 are fixedly connected to the electrode plates 7. The bottom end of one side of the device body 16 is penetrated by an air inlet pipe 5.

[0033] Specifically, if Figure 1 and Figure 3 As shown, when in use, the two ends of the shielding layer 6 are inserted into the interior of the connecting seat 28 until the mounting block 26 is engaged and fixed in the corresponding internal seat 24, which is used to shield the radiation of the plasma environment to the surrounding environment, prevent the plasma from causing damage and pollution to surrounding equipment and personnel, and improve the safety of equipment use.

[0034] Example 3: The bottom of the external shell 9 is hollowed out, a horizontal plate 29 is provided at the bottom end of the internal portion of the external shell 9, mounting grooves 31 are provided on both sides of the internal portion of the external shell 9, and sockets 30 are provided through the front ends of both sides of the external shell 9. The device body 16 is connected to the interior of the external shell 9 by a pipe;

[0035] Both sides of the horizontal plate 29 pass through the interior of the mounting groove 31, and the two sides of the socket 30 are fixedly connected with the fixing plate 32, which is plugged into the interior of the mounting groove 31. The bottom end of the horizontal plate 29 is fixedly connected to multiple groups of spray guns 11;

[0036] Specifically, if Figure 1 and Figure 4 As shown, when in use, both sides of the horizontal plate 29 are inserted into the installation grooves 31, and the socket 30 passes through the front end of the external shell 9 and is installed inside the horizontal plate 29, fixing the horizontal plate 29 inside the external shell 9. The external shell 9 provides all-round protection for multiple groups of spray guns 11, making it convenient to disassemble and replace the spray guns 11 later.

[0037] Working principle: When the present invention is in use, both sides of the horizontal plate 29 are inserted into the mounting grooves 31, the socket 30 passes through the front end of the external shell 9 and is installed in the interior of the horizontal plate 29, the horizontal plate 29 is fixed to the interior of the external shell 9, and the polyester fabric is placed on the surface of the conveyor belt 12. After the driving motor 10 is running, the first rotating wheel 19 and the second rotating wheel 20 are respectively driven to rotate through the linkage shaft 18, and the active roller 21 rotates accordingly, and the driven roller 15 is driven to rotate by the driving force. The conveyor belt 12 that is sleeved on the outside of the active roller 21 and the driven roller 15 rotates accordingly, and the polyester fabric is transported to a suitable position, and the surface of the polyester fabric is plasma cleaned by the spray gun 11.

[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A plasma treatment device for polyester fabric production, comprising a base (1), characterized in that: The bottom ends of both sides of the base (1) are fixedly connected to stabilizing plates (2), the top of the base (1) is fixedly connected to two sets of vertical frames (4), the tops of the vertical frames (4) are fixedly connected to a device body (16), one side of the device body (16) is fixedly connected to an external shell (9), and the top of the base (1) is provided with an anti-drop component for limited transmission; The anti-drop assembly comprises a driving motor (10), a conveyor belt (12), a rotating rod (13), a first fixed frame (14), a driven roller (15), a protective shell (17), a linkage shaft (18), a first rotating wheel (19), a second rotating wheel (20), an active roller (21), a limiting plate (22) and a second fixed frame (23); the front end of the top of the base (1) is fixedly connected to two groups of first fixed frames (14); the rear end of the top of the base (1) is fixedly connected to two groups of second fixed frames (23); the tops of the first fixed frame (14) and the second fixed frame (23) are fixedly connected to the limiting plates (22); the tops of the first fixed frame (14) and the second fixed frame (23) are movably connected to the rotating rod (13); the top of the outer side of the second fixed frame (23) is fixedly connected to the protective shell (17); the rear end of the interior of the protective shell (17) is provided with the first rotating wheel (19); the front end of the interior of the protective shell (17) is provided with the second rotating wheel (20).

2. The plasma treatment device for polyester fabric production according to claim 1, characterized in that: The first rotating wheel (19) and the second rotating wheel (20) are both fixedly connected to a linkage shaft (18), one side of the linkage shaft (18) passes through the side wall of the protective shell (17) and is fixedly connected to a drive motor (10), one side of the linkage shaft (18) is movably connected between two sets of second fixed frames (23), the outside of the rotating rod (13) is fixedly connected to a driven roller (15), and the first rotating wheel (19) and the second rotating wheel (20) are meshedly connected.

3. The plasma treatment device for polyester fabric production according to claim 2, characterized in that: The outside of the linkage shaft (18) is fixedly connected with a driving roller (21), and the outsides of the driving roller (21) and the driven roller (15) are sleeved with a conveyor belt (12).

4. The plasma treatment device for polyester fabric production according to claim 1, characterized in that: Two sets of side auxiliary frames (3) are fixedly connected between the stand (4) and the base (1); the top and bottom ends of both sides of the inside of the device body (16) are fixedly connected to connecting seats (28); a shielding layer (6) is provided between the connecting seats (28); the inner wall of the connecting seat (28) is provided with multiple sets of grooves (25); the inside of the groove (25) is fixedly connected to an internal connecting seat (24).

5. The plasma treatment device for polyester fabric production according to claim 4, characterized in that: The top and bottom ends of the shielding layer (6) are fixedly connected to the outside with multiple sets of mounting round blocks (26), the mounting round blocks (26) are snap-fitted and connected to the inside of the internal connection seat (24), the inner wall of the connection seat (28) is fixedly connected with a reinforcing plate (27), and the inner end of the reinforcing plate (27) is fitted and connected to the outer end of the shielding layer (6).

6. The plasma treatment device for polyester fabric production according to claim 1, characterized in that: Two sets of support frames (8) are fixedly connected to the top and bottom ends of the device body (16), the outer ends of the support frames (8) are fixedly connected to the electrode plates (7), and an air intake pipe (5) is provided through the bottom end of one side of the device body (16).

7. The plasma treatment device for polyester fabric production according to claim 1, characterized in that: The bottom of the external shell (9) is hollowed out, a horizontal plate (29) is provided at the bottom end of the interior of the external shell (9), mounting grooves (31) are provided on both sides of the interior of the external shell (9), and sockets (30) are provided through the front ends of both sides of the external shell (9), and the device body (16) is connected to the interior of the external shell (9) through a pipe.

8. The plasma treatment device for polyester fabric production according to claim 7, characterized in that: Both sides of the horizontal plate (29) pass through the interior of the mounting groove (31), and both sides of the socket (30) are fixedly connected with fixed plates (32), and the fixed plates (32) are plugged into the interior of the mounting groove (31), and the bottom end of the horizontal plate (29) is fixedly connected with multiple groups of spray guns (11).