Pavement pouring material distribution truck

By designing a pavement infusion material spraying truck, using components such as spiral fabricators, flowmeters and diaphragm sections, the problem of low grouting construction efficiency is solved, and uniform mixing and efficient filling of the infusion material is achieved.

CN223226442UActive Publication Date: 2025-08-15CHENGDU JIANGONG ROAD & BRIDGE CONSTR
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Patent Information

Application Number
CN202422140687.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-15
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

In the prior art, the mechanization level of grouting construction is not high, resulting in low grouting construction efficiency and cannot meet the requirements of large-scale pouring composite pavement construction.

Method used

A road infusion material spraying truck is designed, including a tank truck, paving groove, scraper and vibrating plate. The uniform mixing is achieved through a spiral cloth machine, the flowmeter accurately controls the spraying amount, and uses the scraper part to scrape and the vibrating plate part to improve the filling efficiency.

Benefits of technology

The uniformity and infusion efficiency of the infusion material are improved, ensuring that the infusion material can effectively enter the gaps of the asphalt mixture, and improving construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of engineering instruments for road construction, and discloses a pavement pouring material distribution truck which comprises a tank truck part, a paving groove part, a scraper part and a vibration plate part, a spiral distributor is mounted in the paving groove part, and spiral distribution blades of the spiral distributor are densely arranged, so that cement mortar in the groove body is uniformly mixed, and the pavement pouring material distribution efficiency is improved. Meanwhile, a flow meter for metering the mortar flow is arranged on the discharging guide groove, the spraying amount can be accurately controlled, meanwhile, a scraper part is installed on the groove body, mortar flowing out of the groove body can be conveniently scraped to be flat, meanwhile, a vibration plate part is further installed at the rear end of the groove body, the vibration plate part can vibrate the mortar to be poured into gaps, and therefore the mortar pouring efficiency is improved. The efficiency of filling the mortar into gaps of the asphalt mixture is improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of engineering machinery for road construction, and specifically relates to a road surface pouring material spreading vehicle. Background Art

[0002] The pouring material, a cement mortar composed of cement, water, and ultra-fine sand, is crucial for the construction of poured composite pavements. Despite the high porosity of the base asphalt mixture, the pouring material still cannot naturally flow into the voids within the asphalt mixture. Currently, the mechanization level of the grouting process is low, and there is a lack of supporting equipment, resulting in low grouting efficiency and an inability to meet the requirements of large-scale poured composite pavement construction. Utility Model Content

[0003] The purpose of this application is to provide a road grouting material spreading vehicle to solve the current problem of low efficiency of asphalt pavement grouting.

[0004] The purpose of this application is achieved through the following technical solutions:

[0005] A road surface material spreading vehicle comprises a tanker portion, a paving trough portion for evenly distributing material is provided behind the discharge port of the tanker portion, the paving trough portion is connected to the tanker portion, a scraper portion for leveling the spread mortar is provided on the upper rear side of the discharge port of the paving trough portion, the scraper portion is connected to the paving trough portion, a vibration plate portion is provided behind the scraper portion for reciprocating up and down to vibrate the mortar into the gap, and the vibration plate portion is connected to the paving trough portion.

[0006] Furthermore, the tank truck part includes a vehicle body and a capacity tank installed on the vehicle body. A feeding port is provided at the upper end of the capacity tank, and a discharge guide trough connected to the tank is provided at the rear end of the capacity tank. A flow meter for measuring the mortar flow is provided at the discharge guide trough, and the discharge port of the discharge guide trough is opposite to the paving trough part.

[0007] Furthermore, the paving trough portion includes a trough body and a connecting frame fixedly arranged on the trough body for installation with the rear end of the vehicle body. A spiral feeder is installed in the trough body, and a paving opening is opened on the rear side of the trough body, and the paving opening is opposite to the scraper portion.

[0008] Furthermore, the spiral distributor includes a spiral auger shaft rotatably installed in the trough body and a first drive motor installed at one end of the trough body, and the output end of the first drive motor is connected to one end of the spiral auger shaft.

[0009] Furthermore, the scraper part includes a scraper body and connecting rods connected to both ends of the scraper body. The scraper body is located on the upper rear side of the discharging port of the paving trough. The connecting rods are rotatably connected to both ends of the trough body. The trough body is also provided with an adjusting part for adjusting the downward pressure of the connecting rods.

[0010] Furthermore, the connecting rod includes a reinforcing rod with one end fixedly connected to the scraper body and a connecting shaft axially mounted on the reinforcing rod, one end of the connecting shaft is connected to the side of the paving trough, a torsion spring is mounted on the connecting shaft, one end of the torsion spring is connected to the side of the paving trough, the other end of the torsion spring is connected to the side of the reinforcing rod, and the other end of the reinforcing rod is fixedly connected to a contact rod for contacting the adjusting member.

[0011] Furthermore, the adjusting member includes a threaded hole frame fixedly connected to the upper end surface of the paving trough and a long screw rod threadedly installed on the threaded hole frame, and the lower end of the long screw rod is in contact with the connecting rod.

[0012] Furthermore, the vibration plate portion includes a mounting frame installed on the paving trough portion and a plate frame member installed on the mounting frame. The plate frame member is located behind the scraper portion. A driving member for driving the plate frame member to reciprocate up and down is also installed on the mounting frame.

[0013] Furthermore, the plate frame member includes a pressure plate body and a column fixedly connected to the upper end surface of the pressure plate body. The pressure plate body is located behind the scraper part, and the column is vertically plugged and installed on the mounting frame. A connecting plate is fixedly provided on the upper end of the column, and a contact plate for contacting with the driving member is provided on one side of the connecting plate. A reset spring is mounted on the column, the lower end of the reset spring is connected to the mounting frame, and the upper end of the reset spring is connected to the connecting plate.

[0014] Furthermore, the driving member includes a second driving motor installed on the mounting frame and a driving wheel installed on the output end of the second driving motor, one end of the driving wheel is a flat end, and the driving wheel is in contact with the plate frame member.

[0015] The beneficial effects of the present application are as follows: by installing a spiral feeder in the paving trough, the spiral feeding blades of the spiral feeder are densely arranged, so that the cement mortar in the trough body is evenly mixed, thereby improving the pouring efficiency; at the same time, a flow meter for measuring the mortar flow is provided on the discharge guide trough, which can accurately control the spreading amount; at the same time, a scraper part is installed on the trough body, which is convenient for scraping the mortar flowing out of the trough body; at the same time, a vibration plate part is also installed at the rear end of the trough body, which can vibrate the mortar and pour it into the gap, thereby improving the efficiency of pouring the mortar into the gaps of the asphalt mixture.

[0016] The aforementioned main solution of this application and its further options can be freely combined to form multiple solutions, all of which are solutions that can be adopted and protected by this application; and in this application, (non-conflicting options) can also be freely combined with each other and with other options. After understanding this solution, those skilled in the art will understand that there are many combinations based on existing technology and common knowledge, all of which are technical solutions to be protected by this application, and they are not exhaustive here. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of this application.

[0018] Figure 2 This is a schematic diagram of the tank truck structure of this application.

[0019] Figure 3 This is a schematic diagram of the connection structure of the paving trough part, scraper part and vibration plate part of this application.

[0020] Figure 4 This is a schematic diagram of the connection structure between the paving trough part and the scraper part of this application.

[0021] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0022] Figure 6 This is a schematic diagram of the vibration plate structure of this application.

[0023] In the figure: 100, tank car part; 110, car body; 120, capacity tank; 130, material discharge guide trough; 140, flow meter; 200, paving trough part; 210, trough body; 211, paving opening; 220, connecting frame; 230, spiral distributor; 231, spiral auger shaft; 232, first drive motor; 300, scraper part; 310, scraper body; 320, connecting rod; 321, reinforcement rod; 3 22. Connecting shaft; 323. Torsion spring; 324. Contact rod; 330. Adjusting member; 331. Threaded hole frame; 332. Long screw; 400. Vibrating plate portion; 410. Mounting frame; 420. Plate frame member; 421. Pressing plate body; 422. Column; 423. Connecting plate; 424. Contact plate; 425. Return spring; 430. Driving member; 431. Second driving motor; 432. Pushing wheel. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0025] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0027] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this application.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0029] In this application, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed connection, detachable connection, or integration; they may refer to direct connection or indirect connection through an intermediate medium; they may refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0030] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0031] refer to Figures 1 to 6 As shown, a road pouring material spreading vehicle includes a tanker portion 100 , a paving trough portion 200 , a scraper portion 300 and a vibration plate portion 400 .

[0032] The tanker unit 100 is used to hold the material and drives the entire spreader forward, backward, or turn, completing the spreader's mobile function. A spreading trough 200 is located behind the discharging port of the tanker unit 100 to evenly distribute the material discharged from the tanker unit 100. This trough 200 is connected to the tanker unit 100 and is used to evenly distribute the material discharged from the tanker unit 100, ensuring that the material is evenly spread behind the vehicle body.

[0033] A scraper 300 is located on the upper rear side of the paving trough 200's outlet, used to smooth the mortar being paved. Attached to the paving trough 200, this scraper 300 is used to smooth the poured material after paving, ensuring a uniform paving thickness. Behind the scraper 300, a vibrating plate 400 is located, which reciprocates vertically to vibrate and pour the mortar into the gaps. Attached to the paving trough 200, this reciprocating motion vibrates the mortar into the gaps, improving its efficiency in pouring the mortar into the gaps in the asphalt mixture.

[0034] The tanker section 100 includes a vehicle body 110 and a capacity tank 120 mounted on the vehicle body 110. The vehicle body 110 is a self-propelled powered vehicle. The capacity tank 120 is arranged at the rear of the vehicle body 110 and is used to hold the pouring material. A feeding port 121 is provided at the upper end of the capacity tank 120, through which the externally supplied additional pouring material is added. A discharge chute 130 communicating with the interior of the tank is provided at the rear end of the capacity tank 120. The discharge port of the discharge chute 130 is opposite to the paving trough section 200. The pouring material contained in the tank is discharged from the rear end and then passes through the discharge chute 130 along the chute slope to the paving trough section 200. A flow meter 140 for measuring the mortar flow is provided at the discharge chute 130. The flow meter 140 monitors the flow of the mortar, thereby enabling precise control of the spreading amount.

[0035] The paving trough 200 comprises a trough body 210 and a connecting frame 220 fixed to the trough body 210 for mounting with the rear end of the vehicle body 110. The trough body 210 is a rectangular parallelepiped structure with an upper opening, capable of holding a small amount of pouring material. An auger 230 is installed within the trough body 210 to stir and evenly distribute the pouring material entering the trough body 210. The auger blades of the auger 230 are densely arranged to uniformly mix the cement mortar in the trough body 210, improving pouring efficiency.

[0036] A material spreading port 211 (discharge port) is provided on the rear side of the trough body 210 . The material spreading port 211 is opposite to the scraper portion 300 . The evenly distributed poured material is delivered to the ground from the material spreading port 211 , waiting to be leveled by the scraper portion 300 above.

[0037] The spiral distributor 230 includes a rotatable auger shaft 231 mounted within the trough 210 and a first drive motor 232 mounted at one end of the trough 210. The spiral distribution blades of the auger shaft 231 are densely arranged, and the output end of the first drive motor 232 is connected to one end of the auger shaft 231. The first drive motor 232 is used to provide power for the rotation of the auger shaft 231. Two symmetrically distributed auger shafts 231 are arranged within the trough 210. The two opposing auger shafts 231 can fully mix the poured material, ensuring that a substantially equal amount of poured material is discharged from each position of the material dispensing port 211.

[0038] The scraper section 300 includes a scraper body 310 and connecting rods 320 connected to both ends of the scraper body 310. The scraper body 310 is located on the upper rear side of the material outlet of the paving trough 200. The scraper body 310 is arranged in a horizontally inclined manner. The scraper body 310 is used to directly level the poured material, ensuring a uniform and smooth thickness of the paved material, which is conducive to the subsequent vibration pressing operation. The connecting rod 320 is rotatably connected to both ends of the trough body 210. The trough body 210 is also provided with an adjustment member 330 for adjusting the downward pressure of the connecting rod 320. That is, by changing the downward pressure position of the connecting rod 320 by the adjustment member 330, the scraping height of the scraper body 310 can be changed, thereby achieving the control of the scraping height.

[0039] The connecting rod 320 includes a reinforcing rod 321 with one end fixedly connected to the scraper body 310 and a connecting shaft 322 pivotally mounted on the reinforcing rod 321. One end of the connecting shaft 322 is connected to the side of the trough body 210, allowing the reinforcing rod 321 to rotate due to its pivotal connection to the connecting shaft 322. A torsion spring 323 is mounted on the connecting shaft 322. One end of the torsion spring 323 is connected to the side of the trough body 210, and the other end of the torsion spring 323 is connected to the side of the reinforcing rod 321. The torsion spring 323 provides elastic force to restore the reinforcing rod 321 to its original position.

[0040] The other end of the reinforcing rod 321 is fixedly connected to a contact rod 324 for contacting an adjustment member 330. The adjustment member 330 comprises a threaded bracket 331 fixedly connected to the upper end surface of the trough body 210 and a long screw 332 threadedly mounted on the bracket 331. The lower end of the long screw 332 contacts the connecting rod 320. By rotating the long screw 332 to raise or lower it, the lower limit position of the scraper body 310 is adjusted to accommodate different scraping thicknesses.

[0041] By rotating the long screw 332, the long screw 332 moves up and down to adjust the degree to which the long screw 332 presses down on the contact rod 324. When the long screw 332 moves downward, it presses down on the contact rod 324, causing the scraper body 310 to tilt, thereby increasing the distance between the end of the scraper body 310 and the ground. When the long screw 332 moves upward, it does not press down on the contact rod 324. Under the action of the torsion spring 323, the reinforcement rod 321 rotates and returns to its original position, causing the scraper body 310 to fall, thereby decreasing the distance between the end of the scraper body 310 and the ground.

[0042] The vibrating plate section 400 includes a mounting frame 410 mounted on the paving trough 200 and a plate support member 420 mounted on the mounting frame 410. The mounting frame 410 is a rectangular frame fixed to the trough 210 by screws. The plate support member 420 is located behind the scraper section 300 and is used to press down the poured material. A driving member 430 is also mounted on the mounting frame 410 for driving the plate support member 420 in a reciprocating motion. The driving member 430 realizes the reciprocating motion of the plate support member 420.

[0043] The plate frame 420 includes a pressure plate body 421 and a column 422 fixedly connected to the upper end surface of the pressure plate body 421. The pressure plate body 421 is located behind the scraper portion 300 and is arranged horizontally to directly press down on the injected material. The column 422 is vertically plugged into the mounting frame 410 to provide guidance for the vertical movement of the pressure plate body 421. A connecting plate 423 is fixedly provided at the upper end of the column 422. A contact plate 424 for contacting the drive member 430 is provided on one side of the connecting plate 423. A return spring 425 is mounted on the column 422. The lower end of the return spring 425 is connected to the mounting frame 410, and the upper end of the return spring 425 is connected to the connecting plate 423.

[0044] The driving member 430 includes a second driving motor 431 installed on the mounting frame 410 and a pushing wheel 432 installed on the output end of the second driving motor 431. One end of the pushing wheel 432 is a flat end. When the pushing wheel 432 contacts the plate frame 420, the pushing wheel 432 forms a cam structure. The second driving motor 431 drives the pushing wheel 432 to rotate continuously. At the same time, the pushing wheel 432 continuously changes the supporting height, thereby driving the contact plate 424 and the pressure plate body 421 to rise and fall back and forth.

[0045] The second driving motor 431 drives the pushing wheel 432 to rotate. When the arc end of the pushing wheel 432 contacts the contact plate 424, the contact plate 424 is pushed up, so that the column 422 drives the pressure plate body 421 to move up. When the arc end of the pushing wheel 432 rotates past the contact plate 424, the contact plate 424 is no longer pushed up. The column 422 on the left and right of the return spring 425 drives the pressure plate body 421 to move downward. The pressure plate body 421 is moved up and down reciprocatingly, so that the pressure plate body 421 can vibrate the mortar and pour it into the gaps in the asphalt mixture.

[0046] The aforementioned basic examples and their further selected examples can be freely combined to form multiple embodiments, all of which are embodiments that can be adopted and claimed for protection in this application. In this application, each selected example can be arbitrarily combined with any other basic examples and selected examples.

[0047] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A road pouring material spreading vehicle, comprising a tanker portion (100), characterized in that: A paving trough (200) for evenly distributing material is provided behind the discharge port of the tanker part (100), and the paving trough (200) is connected to the tanker part (100). A scraper part (300) for leveling the paved mortar is provided on the upper rear side of the discharge port of the paving trough (200), and the scraper part (300) is connected to the paving trough (200). A vibration plate part (400) is provided behind the scraper part (300) for vibrating the mortar and pouring it into the gap, and the vibration plate part (400) is connected to the paving trough (200).

2. The road pouring material spreading vehicle according to claim 1, characterized in that: The tanker truck portion (100) comprises a vehicle body (110) and a capacity tank (120) mounted on the vehicle body (110); a feeding port (121) is provided at the upper end of the capacity tank (120); a discharge guide trough (130) communicating with the tank is provided at the rear end of the capacity tank (120); a flow meter (140) for measuring the mortar flow is provided at the discharge guide trough (130); and a discharge port of the discharge guide trough (130) is opposite to the paving trough portion (200).

3. The road pouring material spreading vehicle according to claim 1, characterized in that: The paving trough (200) comprises a trough body (210) and a connecting frame (220) fixedly arranged on the trough body (210) for installation with the rear end of the vehicle body (110); a spiral distributor (230) is installed in the trough body (210); a paving opening (211) is provided on the rear side of the trough body (210); and the paving opening (211) is opposite to the scraper part (300).

4. The road pouring material spreading vehicle according to claim 3, characterized in that: The spiral distributor (230) includes a spiral auger shaft (231) rotatably installed in the tank body (210) and a first drive motor (232) installed at one end of the tank body (210), and the output end of the first drive motor (232) is connected to one end of the spiral auger shaft (231).

5. The road pouring material spreading vehicle according to claim 1, characterized in that: The scraper portion (300) includes a scraper body (310) and connecting rods (320) connected to both ends of the scraper body (310). The scraper body (310) is located on the upper rear side of the discharge port of the paving trough portion (200). The connecting rod (320) is rotatably connected to both ends of the trough body (210). The trough body (210) is also provided with an adjusting member (330) for adjusting the downward pressure of the connecting rod (320).

6. The road pouring material spreading vehicle according to claim 5, characterized in that: The connecting rod (320) includes a reinforcing rod (321) having one end fixedly connected to the scraper body (310) and a connecting shaft (322) axially mounted on the reinforcing rod (321); one end of the connecting shaft (322) is connected to the side of the paving trough (200); a torsion spring (323) is mounted on the connecting shaft (322); one end of the torsion spring (323) is connected to the side of the paving trough (200); the other end of the torsion spring (323) is connected to the side of the reinforcing rod (321); and the other end of the reinforcing rod (321) is fixedly connected to a contact rod (324) for contacting the adjusting member (330).

7. The road pouring material spreading vehicle according to claim 6, characterized in that: The adjusting member (330) comprises a threaded hole frame (331) fixedly connected to the upper end surface of the paving trough (200) and a long screw rod (332) threadedly mounted on the threaded hole frame (331), and the lower end of the long screw rod (332) contacts the connecting rod (320).

8. The road pouring material spreading vehicle according to claim 1, characterized in that: The vibration plate portion (400) includes a mounting frame (410) mounted on the paving trough portion (200) and a plate frame member (420) mounted on the mounting frame (410). The plate frame member (420) is located behind the scraper portion (300). A driving member (430) for driving the plate frame member (420) to reciprocate up and down is also mounted on the mounting frame (410).

9. The road pouring material spreading vehicle according to claim 8, characterized in that: The plate frame member (420) includes a pressure plate body (421) and a column (422) fixedly connected to the upper end surface of the pressure plate body (421). The pressure plate body (421) is located behind the scraper part (300). The column (422) is vertically plugged and installed on the mounting frame (410). A connecting plate (423) is fixedly provided on the upper end of the column (422). A contact plate (424) for contacting the driving member (430) is provided on one side of the connecting plate (423). A reset spring (425) is mounted on the column (422). The lower end of the reset spring (425) is connected to the mounting frame (410), and the upper end of the reset spring (425) is connected to the connecting plate (423).

10. The road pouring material spreading vehicle according to claim 8 or 9, characterized in that: The driving member (430) includes a second driving motor (431) mounted on the mounting frame (410) and a driving wheel (432) mounted on the output end of the second driving motor (431). One end of the driving wheel (432) is a flat end, and the driving wheel (432) contacts the plate frame member (420).