Non-excavation high polymer grouting device

Abstract

The utility model discloses a non-excavation high polymer grouting device which comprises a carrier unit, the carrier unit comprises a transport vehicle and a handheld grouting device, a slurry storage tank is installed on the transport vehicle, a guide pipe is fixed and communicated to a feeding port of the handheld grouting device, and the end, away from the handheld grouting device, of the guide pipe is fixed and communicated with the slurry storage tank. When a grouting pipe is moved out of one repairing hole and inserted into the other repairing hole, a screw rod is rotated to drive a long rod, a rectangular rod, a disc and a fan-shaped blocking plate to move upwards, and when the fan-shaped blocking plate is embedded into a fan-shaped groove, the fan-shaped blocking plate blocks the fan-shaped groove; at the moment, residual high polymer grout in the grouting pipe cannot pass through the fan-shaped groove, overflowing of the high polymer grout is avoided, after grouting is completed after all the repaired holes are completed, the residual high polymer grout in the grouting pipe can be injected into the grout storage tank finally, waste of resources is avoided, and the grouting efficiency is improved. In addition, due to the fact that the length of the grouting pipe can meet the requirement that an operator stands for operation, grouting work is convenient and labor-saving.

Description

Technical Field

[0001] The utility model relates to the technical field of grouting devices, in particular to a trenchless polymer grouting device. Background Art

[0002] Polymer grouting is a new building repair technology that is widely used in building maintenance and repair. Polymer grouting is the process of injecting polymer materials into the building structure through a grouting machine, similar to replenishing the building's "blood".

[0003] The purpose of polymer grouting is to strengthen the structure of buildings and fill cracks or damage in concrete, thereby enhancing the building's stability, load-bearing capacity, and earthquake resistance, extending its service life. It is widely used in the repair and reinforcement of civil and industrial buildings, bridges, dams, basements, and other structures.

[0004] Publication No. CN 219752950 U discloses a road repair grouting device. The utility model facilitates the cleaning of the grout bucket, reduces the failure rate of the machine, and has a handheld grouting device and a machine grouting pipe, with diversified operation modes and reduced material loss.

[0005] The above-mentioned prior art needs to perform a drilling operation first when performing grouting repair, and then the grouting pipe is inserted into the drilled hole with the hand-held grouting device. The grouting pipe of the existing hand-held grouting device is usually short, so the operator needs to bend over and squat to perform grouting. Excessive pressure during grouting will give the grouting pipe a reaction force, so the operator needs to press the hand-held grouting device hard, and the operator bends over or squats for a long time to work, with limited force, which is very physically demanding. The reason why the grouting pipe of the existing hand-held grouting device is usually short is that if the grouting pipe of the hand-held grouting device is long, then when the grouting pipe is taken out from one grouting hole and grouting is performed in another grouting hole, the remaining polymer slurry in the grouting pipe will flow out of the grouting pipe, which needs to be cleaned again, which increases the work intensity and wastes the polymer slurry. Utility Model Content

[0006] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0007] In view of the problems of the above-mentioned trenchless polymer grouting device, the present utility model is proposed.

[0008] Therefore, the purpose of the present invention is to provide a trenchless polymer grouting device, which is used to solve the problem that the grouting tube of the existing hand-held grouting device is usually short, so the operator needs to bend down and squat to perform grouting, and excessive pressure during grouting will give the grouting tube a reaction force, so the operator needs to press the hand-held grouting device hard, and the operator bends down or squats for a long time to work, with limited force, which is very physically demanding. The reason why the grouting tube of the existing hand-held grouting device is usually short is that if the grouting tube of the hand-held grouting device is long, then when the grouting tube is taken out from one grouting hole and grouting is performed in another grouting hole, the remaining polymer slurry in the grouting tube will flow out of the grouting tube, which needs to be cleaned again, which increases the work intensity and wastes the polymer slurry.

[0009] In order to solve the above technical problems, the present invention provides the following technical solutions: a trenchless polymer grouting device, comprising:

[0010] The carrier unit includes a transport vehicle and a handheld grouting device, wherein a slurry storage tank is installed on the transport vehicle, a conduit is fixed to and connected to the feed port of the handheld grouting device, and an end of the conduit away from the handheld grouting device is fixed to and connected to the slurry storage tank;

[0011] The grouting unit includes a grouting pipe, a connecting pipe is fixed on and connected to the discharge port of the handheld grouting device, and the end of the connecting pipe away from the handheld grouting device is fixed and connected to the grouting pipe, a pedal is fixed on the bottom of the grouting pipe, and a control component for controlling the passage of polymer slurry through the grouting pipe is provided in the grouting pipe.

[0012] As a preferred solution of the trenchless polymer grouting device described in the utility model, the control component includes a baffle fixed to the bottom of the grouting pipe, a plurality of fan-shaped grooves are evenly spaced in the baffle, and a plurality of fan-shaped blocking plates adapted to the fan-shaped grooves are arranged in the grouting pipe, and the fan-shaped blocking plates are located below the fan-shaped grooves.

[0013] As a preferred solution of the trenchless polymer grouting device described in the utility model, a rectangular groove is opened in the middle of the baffle, a rectangular rod is slidably connected in the rectangular groove, a disc is fixed at the bottom of the rectangular rod, and multiple fan-shaped blocking plates are fixed on the outside of the disc.

[0014] As a preferred solution of the trenchless polymer grouting device described in the utility model, the height of the fan-shaped blocking plate is twice the height of the disc, and after half of the fan-shaped blocking plate is embedded in the fan-shaped groove, the top of the disc and the bottom of the baffle fit together.

[0015] As a preferred solution of the trenchless polymer grouting device described in the present invention, the top of the rectangular rod is rotatably connected to a long rod, and the long rod passes through the top of the grouting pipe and is located in the grouting pipe and slides in a sealed manner.

[0016] As a preferred solution of the trenchless polymer grouting device described in the utility model, a U-shaped frame is fixed on the top of the grouting pipe, and a screw is fixed on the end of the long rod extending outside the grouting pipe, and the screw passes through the U-shaped frame and is threadedly connected to the U-shaped frame.

[0017] The beneficial effects of the present invention are as follows: when the grouting pipe is removed from one of the repair holes and inserted into another repair hole, the screw is rotated to drive the long rod, rectangular rod, disc, and fan-shaped blocking plate to move up; when the fan-shaped blocking plate is embedded in the fan-shaped groove, the fan-shaped blocking plate blocks the fan-shaped groove. At this time, the remaining polymer slurry in the grouting pipe will not pass through the fan-shaped groove, thereby avoiding overflow of the polymer slurry; when grouting is completed in all the repair holes, the remaining polymer slurry in the last grouting pipe can be injected into the slurry storage tank, thereby avoiding waste of resources; and because the length of the grouting pipe can meet the operator's standing operation requirements, the grouting work is more convenient and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0019] Figure 1 This is a structural schematic diagram of a trenchless polymer grouting device of the utility model.

[0020] Figure 2 This is a structural schematic diagram of the grouting unit provided by the utility model.

[0021] Figure 3 This is a structural diagram of the control component provided by the utility model.

[0022] Figure 4 This is a schematic diagram of the partial structure of a trenchless polymer grouting device of the utility model.

[0023] Description of the drawings: 100, carrier unit; 101, transport vehicle; 102, slurry storage tank; 103, catheter; 104, hand-held grouting device; 200, grouting unit; 201, grouting pipe; 202, connecting pipe; 203, pedal; 204, control component; 2041, baffle; 2042, fan-shaped groove; 2043, fan-shaped blocking plate; 205, rectangular groove; 206, rectangular rod; 207, disc; 208, long rod; 209, U-shaped frame; 210, screw. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0027] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing embodiments of the present invention, cross-sectional views of device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0028] Reference Figures 1-4 , which is an embodiment of the present utility model, provides a trenchless polymer grouting device, which includes: a carrier unit 100 and a grouting unit 200;

[0029] The carrier unit 100 includes a transport vehicle 101 and a handheld grouting device 104. A slurry storage tank 102 is installed on the transport vehicle 101. A conduit 103 is fixed to and connected to the feed port of the handheld grouting device 104. The end of the conduit 103 away from the handheld grouting device 104 is fixed to and connected to the slurry storage tank 102.

[0030] The grouting unit 200 includes a grouting pipe 201, a connecting pipe 202 is fixed on and connected to the discharge port of the handheld grouting device 104, and the end of the connecting pipe 202 away from the handheld grouting device 104 is fixed and connected to the grouting pipe 201, a pedal 203 is fixed to the bottom of the grouting pipe 201, and a control component 204 is provided in the grouting pipe 201 for controlling the polymer slurry to pass through the grouting pipe 201.

[0031] When in use, when roadbed projects, pavement projects, bridge projects, etc. are not maintained for a long time or are crushed by large vehicles, the road surface will collapse or break, and the road needs to be repaired. Usually, non-excavation repair is performed, mainly by first drilling holes on the road surface to be repaired, and then using a handheld grouting device 104 to inject the polymer slurry in the slurry tank 102 into the drilled holes for repair.

[0032] In addition, the control component 204 includes a baffle 2041 fixed to the bottom of the grouting pipe 201, a plurality of fan-shaped grooves 2042 are opened at equal intervals in the baffle 2041, a plurality of fan-shaped blocking plates 2043 adapted to the fan-shaped grooves 2042 are provided in the grouting pipe 201, and the fan-shaped blocking plates 2043 are located below the fan-shaped grooves 2042, a rectangular groove 205 is opened in the middle of the baffle 2041, a rectangular rod 206 is slidably connected in the rectangular groove 205, a disc 207 is fixed to the bottom of the rectangular rod 206, and a plurality of fan-shaped blocking plates 2043 are fixed to the outside of the disc 207, The height of the fan-shaped blocking plate 2043 is twice the height of the disc 207. After half of the fan-shaped blocking plate 2043 is embedded in the fan-shaped groove 2042, the top of the disc 207 and the bottom of the baffle 2041 fit together. The top of the rectangular rod 206 is rotatably connected to the long rod 208. The long rod 208 passes through the top of the grouting pipe 201 and is located in the grouting pipe 201 for sealing and sliding. A U-shaped frame 209 is fixed to the top of the grouting pipe 201. The end of the long rod 208 extending to the outside of the grouting pipe 201 is fixed with a screw 210. The screw 210 passes through the U-shaped frame 209 and is threadedly connected to the U-shaped frame 209.

[0033] When in use, when injecting polymer slurry into the repair hole, the grouting pipe 201 is first inserted into the repair hole, and then the pedal 203 is stepped on with the foot to inject the polymer slurry in the slurry storage tank 102 into the repair hole through the handheld grouting device 104. When the grouting pipe 201 needs to be pulled out from the repair hole and inserted into another repair hole, the screw 210 is first rotated to move it in the U-shaped frame 209. When the screw 210 moves, it drives the long rod 208, the rectangular rod 206, and the disc 207 to move, so that the disc 207 drives the fan-shaped blocking plate 2043 to move upward, so that the fan-shaped blocking plate 2043 is embedded in the fan-shaped groove 2042, that is, the fan-shaped blocking plate 2043 blocks the fan-shaped groove 2042. At this time, the remaining polymer slurry in the grouting pipe 201 will not be drawn out from the fan-shaped groove The polymer slurry passes through the groove 2042, which avoids the overflow of the polymer slurry. After the grouting pipe 201 is inserted into another repair hole, the screw 210 is rotated in the opposite direction to drive the long rod 208 and the fan-shaped blocking plate 2043 to move downward. When the fan-shaped blocking plate 2043 is removed from the fan-shaped groove 2042, the polymer slurry can pass through the fan-shaped groove 2042 and be injected into the repair hole. After grouting of all the repair holes is completed, the remaining polymer slurry in the last grouting pipe 201 can be injected into the slurry storage tank 102 to avoid waste of resources. It should be noted that the length of the grouting pipe 201 can meet the operator's standing operation, making the grouting work more convenient and labor-saving, and the lengthened design of the grouting pipe 201 will not cause overflow of excess polymer slurry.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A trenchless polymer grouting device, characterized in that: include: The carrier unit (100) comprises a transport vehicle (101) and a handheld grouting device (104); a slurry storage tank (102) is mounted on the transport vehicle (101); a conduit (103) is fixed to and communicated with the feed port of the handheld grouting device (104); and an end of the conduit (103) away from the handheld grouting device (104) is fixed to and communicated with the slurry storage tank (102); The grouting unit (200) comprises a grouting pipe (201), a connecting pipe (202) is fixed to and communicated with the discharge port of the handheld grouting device (104), and an end of the connecting pipe (202) away from the handheld grouting device (104) is fixed to and communicated with the grouting pipe (201), a pedal (203) is fixed to the bottom of the grouting pipe (201), and a control component (204) for controlling the passage of polymer slurry through the grouting pipe (201) is provided in the grouting pipe (201).

2. The trenchless polymer grouting device according to claim 1, characterized in that: The control component (204) includes a baffle (2041) fixed to the bottom of the grouting pipe (201), a plurality of fan-shaped grooves (2042) are evenly spaced in the baffle (2041), a plurality of fan-shaped blocking plates (2043) adapted to the fan-shaped grooves (2042) are provided in the grouting pipe (201), and the fan-shaped blocking plates (2043) are located below the fan-shaped grooves (2042).

3. The trenchless polymer grouting device according to claim 2, characterized in that: A rectangular groove (205) is provided in the middle of the baffle (2041), a rectangular rod (206) is slidably connected in the rectangular groove (205), a circular disc (207) is fixed to the bottom of the rectangular rod (206), and a plurality of fan-shaped blocking plates (2043) are fixed to the outside of the circular disc (207).

4. The trenchless polymer grouting device according to claim 3, characterized in that: The height of the fan-shaped blocking plate (2043) is twice the height of the disc (207). After half of the fan-shaped blocking plate (2043) is embedded in the fan-shaped groove (2042), the top of the disc (207) and the bottom of the baffle (2041) fit together.

5. The trenchless polymer grouting device according to claim 3, characterized in that: The top of the rectangular rod (206) is rotatably connected to a long rod (208), and the long rod (208) passes through the top of the grouting pipe (201) and is located in the grouting pipe (201) for sealing and sliding.

6. The trenchless polymer grouting device according to claim 5, characterized in that: A U-shaped frame (209) is fixed on the top of the grouting pipe (201), and a screw rod (210) is fixed on the end of the long rod (208) extending outside the grouting pipe (201). The screw rod (210) passes through the U-shaped frame (209) and is threadedly connected to the U-shaped frame (209).

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