Integral altitude valve mounting structure integrating air supply function
Through the integrated molding design of the height valve installation structure, the positioning accuracy problem between the height valve and the additional air chamber interface is solved, ensuring the smooth progress of pipeline connection and improving production efficiency.
Patent Information
- Application Number
- CN202422580250.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In the prior art, the positioning accuracy after welding of the height valve mounting seat and the additional air chamber interface is low, resulting in difficulty in connecting the pipeline, and overall processing after welding leads to low production efficiency.
The integrated height valve mounting body and additional air chamber connection body are designed to ensure interface accuracy and cooperate with the air holes attached to the air chamber of the pillow beam through pipe fittings to avoid overall processing after welding.
The smooth progress of pipeline connection is achieved, cumbersome production processes are avoided, and production efficiency is improved.
Smart Images

Figure CN223227983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of height valves, in particular to an integral height valve installation structure with integrated air supply function. Background Art
[0002] Existing bogies with bolsters often use the bolster as an additional air chamber for the air spring. A level valve is mounted on the bolster, and a pipeline connects the level valve to the additional air chamber interface on the bolster. Because the level valve mounting base and the additional air chamber interface are independently welded to the bolster, the inherent limitations of the welding process make it difficult to accurately position the level valve mounting base and the additional air chamber interface, often leading to difficulties in connecting the piping between the level valve and the additional air chamber. This is especially true when the level valve mounting base and the additional air chamber interface are close together, as the connecting pipeline is short and has limited adjustment space, making installation quality even more difficult.
[0003] At the same time, the height valve mounting seat and the additional air chamber interface are welded and processed together with the bolster. On the one hand, sufficient processing allowance needs to be reserved, and on the other hand, it will also cause cumbersome procedures and low production efficiency.
[0004] Therefore, based on the above technical problems, technicians in this field urgently need to develop an integrated height valve installation structure with integrated air supply function. Utility Model Content
[0005] The purpose of the utility model is to provide an integral height valve installation structure with integrated air supply function, which aims to solve the problem of difficulty in pipe connection caused by low positioning accuracy of the height valve installation seat and the additional air chamber interface after welding, and avoid the use of the height valve installation seat and the additional air chamber interface after welding and then processing them as a whole with the pillow beam, thereby causing cumbersome production processes and low efficiency.
[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0007] The utility model provides an integrated height valve mounting structure with integrated air supply function, which is fixed to the air spring additional air chambers on both sides of the bolster. The mounting structure includes:
[0008] One-piece body;
[0009] The main body comprises a height valve mounting body and an additional air chamber connecting body formed at one end of the height valve mounting body and extending toward one side;
[0010] There is a height difference between the height valve mounting body and the additional air chamber connecting body;
[0011] The additional air chamber connector is provided with an additional air chamber interface, and the additional air chamber interface cooperates with the air hole reserved for the additional air chamber of the air spring on the corresponding side of the bolster;
[0012] The height valve installed on the height valve installation body is communicated with the additional air chamber interface through a pipe fitting.
[0013] Furthermore, two circular holes are provided on the height valve mounting body;
[0014] The height valve mounting body is used to mount the height valve via two circular holes.
[0015] Furthermore, the mounting structure is fixed to the bolster by welding.
[0016] Furthermore, the internal space of the mounting structure is formed into a sealed space by the weld between the mounting structure and the circumference of the bolster.
[0017] Furthermore, the air spring additional air chamber is formed at both ends of the bolster in the length direction;
[0018] The lower part of the air spring additional air chamber of the bolster is connected to the air spring;
[0019] The vertical plate on the side of the air spring additional air chamber of the bolster is connected to the mounting structure, and the vertical plate is provided with the air hole.
[0020] Furthermore, when the height valve is installed on the height valve installation body through the circular hole, the air outlet of the height valve is located at the top and close to one side of the additional air chamber connector;
[0021] A pipe is connected between the air outlet and the additional air chamber interface of the additional air chamber connector.
[0022] Furthermore, an adjusting rod is provided at the lower portion of the height valve.
[0023] In the above technical solution, the utility model provides an integrated height valve installation structure with integrated air supply function, which has the following beneficial effects:
[0024] The installation structure of the present invention integrates the height valve installation body and the additional air chamber connecting body into an integrated molding design, which does not require overall processing after welding, and can ensure the interface accuracy and ensure smooth pipeline connection; it effectively avoids the problem of using the height valve installation seat and the additional air chamber interface to be welded and then processed as a whole with the pillow beam, thereby causing cumbersome production processes and low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0026] Figure 1 This is a structural schematic diagram of an integrated height valve installation structure with integrated air supply function disclosed in an embodiment of the utility model;
[0027] Figure 2 This is a structural diagram of a bolster of an integral height valve mounting structure with integrated air supply function disclosed in an embodiment of the present utility model;
[0028] Figure 3 This is a structural diagram of an integrated height valve mounting structure with integrated air supply function disclosed in an embodiment of the present utility model when the mounting structure is arranged on a bolster;
[0029] Figure 4 This is an enlarged view of the connection structure between the mounting structure and the bolster of an integral height valve mounting structure with integrated air supply function disclosed in an embodiment of the present utility model.
[0030] Description of reference numerals:
[0031] 10. Installation structure;
[0032] 1. Height valve mounting body; 2. Additional air chamber connector;
[0033] 101, round hole; 201, additional air chamber interface;
[0034] 20. Pillar;
[0035] 21. Air spring additional air chamber; 22. Air hole;
[0036] 30. Height valve;
[0037] 31. Adjustment rod; 32. Air outlet; 33. Pipe fitting. DETAILED DESCRIPTION
[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0039] See also Figures 1 to 4 As shown;
[0040] This embodiment provides an integrated height valve mounting structure with integrated air supply function. The mounting structure 10 is fixed to the air spring additional air chambers 21 on both sides of the bolster 20. The mounting structure 10 includes:
[0041] One-piece body;
[0042] The main body comprises a height valve mounting body 1 and an additional air chamber connecting body 2 formed at one end of the height valve mounting body 1 and extending toward one side;
[0043] There is a height difference between the height valve mounting body 1 and the additional air chamber connecting body 2;
[0044] The additional air chamber connector 2 is provided with an additional air chamber interface 201, which cooperates with the air hole 22 reserved in the air spring additional air chamber 21 on the corresponding side of the bolster 20;
[0045] The altitude valve 30 installed on the altitude valve mounting body 1 is communicated with the additional air chamber interface 201 through a pipe 33 .
[0046] Specifically, this embodiment discloses a monolithic height valve mounting structure with integrated air supply function. Its height valve mounting body 1 and additional air chamber connector 2 are integrally formed, with the height difference, corresponding extension direction, and extension length designed according to installation requirements. First, air spring additional air chambers 21 are formed at both ends of the bolster 20 in the longitudinal direction of this embodiment. The lower portion of the air spring additional air chamber 21 of the bolster 20 is connected to the air spring. The vertical plates on the sides of the air spring additional air chamber 21 of the bolster 20 in this embodiment are connected to the mounting structure 10, and the vertical plates are provided with air holes 22. The additional air chamber connector 2 in the integrally formed mounting structure 10 of this embodiment is provided with an additional air chamber interface 201 that is directly opposite and connected to the air holes 22. The height valve mounting body 1 of this embodiment is a structure that is fixed to the bolster 20 and used to mount the height valve 30. Therefore, two circular holes 101 are provided in the height valve mounting body 1 to mount the height valve 30. Since the height valve mounting body 1 and the additional air chamber connecting body 2 of this embodiment are formed as one piece, no overall processing after welding is required, thus ensuring the interface accuracy and smooth pipeline connection.
[0047] Preferably, two circular holes 101 are provided on the height valve mounting body 1 of this embodiment; the height valve mounting body 1 is used to mount the height valve 30 through the two circular holes 101 .
[0048] Preferably, the mounting structure 10 of this embodiment is fixed to the bolster 20 by welding.
[0049] In order to ensure sealing, the interior space of the mounting structure 10 of this embodiment is formed into a sealed space by the welds formed around the mounting structure 10 and the bolster 20 .
[0050] Preferably, when the height valve 30 of this embodiment is mounted on the height valve mounting body 1 through the circular hole 101, the air outlet 32 of the height valve 30 is located at the top and near the side of the additional air chamber connector 2. A pipe 33 is connected between the air outlet 32 and the additional air chamber interface 201 of the additional air chamber connector 2. The pipe 33 of this embodiment is composed of a straight pipe and an elbow, and the specifications and dimensions of the pipe 33 can be adjusted according to actual connection requirements and length.
[0051] Preferably, the lower portion of the height valve 30 of this embodiment is provided with an adjusting rod 31. The adjusting rod 31 can be used to control the air supply and exhaust of the additional air chamber 21.
[0052] In the above technical solution, the utility model provides an integrated height valve installation structure with integrated air supply function, which has the following beneficial effects:
[0053] The installation structure of the present invention integrates the height valve installation body 1 and the additional air chamber connecting body 2 into an integrated design, which does not require overall processing after welding, and can ensure the interface accuracy and ensure smooth pipeline connection; it effectively avoids the problem of using the height valve installation seat and the additional air chamber interface 201 to be welded and then processed as a whole with the pillow beam 20, thereby causing the problem of cumbersome production process and low efficiency.
[0054] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An integrated height valve installation structure with integrated air supply function, characterized in that: The mounting structure (10) is fixed to the air spring additional air chambers (21) on both sides of the bolster (20), and the mounting structure (10) comprises: One-piece body; The main body comprises a height valve mounting body (1) and an additional air chamber connecting body (2) formed at one end of the height valve mounting body (1) and extending toward one side; There is a height difference between the height valve mounting body (1) and the additional air chamber connecting body (2); The additional air chamber connector (2) is provided with an additional air chamber interface (201), and the additional air chamber interface (201) cooperates with an air hole (22) reserved in the air spring additional air chamber (21) on a corresponding side of the bolster (20); The altitude valve (30) installed on the altitude valve installation body (1) is communicated with the additional air chamber interface (201) via a pipe (33).
2. The integral height valve installation structure with integrated air supply function according to claim 1, characterized in that: The height valve mounting body (1) is provided with two circular holes (101); The height valve mounting body (1) is used to mount the height valve (30) via two circular holes (101).
3. The integral height valve installation structure with integrated air supply function according to claim 1, characterized in that: The mounting structure (10) is welded and fixed to the bolster (20).
4. The integral height valve installation structure with integrated air supply function according to claim 3, characterized in that: The internal space of the mounting structure (10) is formed into a sealed space by the weld between the mounting structure (10) and the circumference of the bolster (20).
5. The integral height valve installation structure with integrated air supply function according to claim 2, characterized in that: The air spring additional air chamber (21) is formed at both ends of the bolster (20) in the longitudinal direction; The lower portion of the air spring additional air chamber (21) of the bolster (20) is connected to the air spring; The vertical plate on the side of the air spring additional air chamber (21) of the bolster (20) is connected to the mounting structure (10), and the vertical plate is provided with the air hole (22).
6. The integral height valve installation structure with integrated air supply function according to claim 5, characterized in that: When the height valve (30) is installed on the height valve installation body (1) through the circular hole (101), the air outlet (32) of the height valve (30) is located at the top and close to one side of the additional air chamber connecting body (2); A pipe (33) is connected between the air outlet (32) and the additional air chamber interface (201) of the additional air chamber connector (2).
7. The integral height valve installation structure with integrated air supply function according to claim 6, characterized in that: The lower part of the height valve (30) is provided with an adjusting rod (31).