Corrosion-resistant butt welding flange
By using a clamping base and clamping sealing unit design in the butt welding flange, the zinc block is clamped into the main body of the flange, which solves the problem of flange corrosion under high pressure and temperature, and achieves the effect of strong corrosion resistance, easy maintenance and low cost.
Patent Information
- Application Number
- CN202422795093.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-16
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-11-16
AI Technical Summary
The existing butt-welded flanges are prone to corrosion under high pressure and temperature, which are inconvenient to maintain and costly, and inconvenient to replace and operate in severe cases.
The sacrificial anode protection method is adopted, and the zinc block is clamped into the flange main body through the design of the clamping base and the clamping sealing unit. The zinc block is regularly replaced to prevent corrosion, and the clamping sealing unit is used to ensure stability and sealing.
It improves the corrosion resistance of the flange main body, extends the service life, reduces maintenance costs, and is easy to replace and operate.
Smart Images

Figure CN223228058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flanges, in particular to a corrosion-resistant butt-welding flange. Background Art
[0002] A butt-welding flange is a flange with a neck and a round tube transition, which is butt-welded to the pipe. The inclination of the flange on the outside of the neck is generally not greater than 70°, and the technical parameters need to be strictly controlled during production and welding to ensure that it can fully play its role and value.
[0003] Existing butt-welding flanges usually have high rigidity and elasticity requirements, are not easy to deform, and have good sealing properties. Therefore, they are widely used in various pipeline systems that need to withstand high pressure and temperature. However, under high pressure and temperature conditions, the butt-welding flanges are easily oxidized after long-term use, resulting in corrosion. When corrosion occurs, the existing technology is inconvenient to maintain the corrosion. In severe cases, the butt-welding flanges need to be replaced, which is inconvenient to operate and costly. In view of the shortcomings of the existing technology, the utility model provides a corrosion-resistant butt-welding flange to solve the above problems. Utility Model Content
[0004] In response to the deficiencies in the prior art, the utility model provides a corrosion-resistant butt-welding flange, which adopts a sacrificial anode protection method. Through the design of a clamping base and a clamping sealing unit, it is easy to clamp the zinc block to the inside of the flange body, thereby ensuring that the flange body has strong corrosion resistance. During subsequent maintenance, it is only necessary to replace the zinc block regularly. Under the action of the clamping sealing unit, the replacement operation of the zinc block is convenient, and the installation and clamping are stable, thereby ensuring that the flange body has a long service life, is easy to maintain, and has low maintenance costs.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a corrosion-resistant butt welding flange, comprising a flange body, a clamping base provided on the flange body, a zinc block being engaged and clamped inside the clamping base, and a clamping sealing unit for limiting the zinc block being provided on the clamping base;
[0006] The clamping and sealing unit comprises a guide rail frame arranged on a clamping base and a clamping platform movably clamped on the guide rail frame. The clamping platform is provided with a sealing block, and the sealing block is movably clamped inside the clamping base.
[0007] Preferably, a screw rod is threadedly connected to the guide rail frame, and the screw rod is rotatably connected to the clamping platform.
[0008] Preferably, an adjusting platform is slidably connected to the clamping platform, the adjusting platform is rotatably connected to the screw rod, and an elastic member is provided between the adjusting platform and the clamping platform.
[0009] Preferably, a rotating handle is provided on the screw rod.
[0010] Preferably, a support column is provided on the clamping platform, and the support column passes through the adjustment platform and is fixedly connected to a stopper.
[0011] Preferably, the elastic member is a stainless steel arc-shaped spring piece.
[0012] The utility model discloses a corrosion-resistant butt-welding flange, which has the following beneficial effects:
[0013] This corrosion-resistant butt-welding flange adopts a sacrificial anode protection method. Through the design of a clamping base and a clamping sealing unit, it is easy to clamp the zinc block to the inside of the flange body, thereby ensuring that the flange body has strong corrosion resistance. During subsequent maintenance, it is only necessary to replace the zinc block regularly. Under the action of the clamping sealing unit, the replacement operation of the zinc block is convenient, and the installation and clamping are stable, thereby ensuring that the flange body has a long service life, is easy to maintain, and has low maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a structural diagram of the clamping and sealing unit of the utility model;
[0017] Figure 3 This is a disassembly diagram of the zinc block of the utility model;
[0018] Figure 4 This is a disassembly diagram of the elastic member of the utility model.
[0019] In the figure: 1. Flange body; 2. Clamping base; 3. Zinc block; 4. Clamping sealing unit; 41. Guide rail frame; 42. Clamping platform; 421. Support column; 422. Stop block; 43. Sealing block; 44. Screw; 441. Rotating handle; 45. Adjusting platform; 46. Elastic member. DETAILED DESCRIPTION
[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0021] The embodiments of the present application provide corrosion-resistant butt-weld flanges, thereby solving the problem that under high pressure and temperature conditions, the butt-weld flanges are easily oxidized after long-term use, thereby causing corrosion. When corrosion occurs, the existing technology is relatively inconvenient to maintain the corrosion. In severe cases, the butt-weld flanges need to be replaced, which is inconvenient to operate and costly.
[0022] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0023] The utility model embodiment discloses a corrosion-resistant butt welding flange, according to the attached Figure 1-4 As shown, it includes a flange body 1, a clamping base 2 is provided on the flange body 1, a zinc block 3 is embedded and clamped inside the clamping base 2, and a clamping sealing unit 4 for limiting the position of the zinc block 3 is provided on the clamping base 2. The design of the clamping base 2 and the clamping sealing unit 4 makes it easy to clamp the zinc block 3 inside the flange body 1;
[0024] When the zinc block 3 is embedded in the clamping base 2, it mainly plays the role of sacrificial anode protection. When the flange body 1 is exposed to a corrosive environment, the zinc block 3 will corrode first, thereby protecting the flange body 1 from corrosion.
[0025] The clamping and sealing unit 4 is used to limit and seal the zinc block 3, ensuring that the zinc block 3 can be firmly fixed inside the clamping base 2 and preventing corrosive substances from entering.
[0026] The clamping and sealing unit 4 includes a guide rail frame 41 provided on the clamping base 2 and a clamping platform 42 movably clamped on the guide rail frame 41 . The clamping platform 42 is provided with a sealing block 43 movably clamped inside the clamping base 2 .
[0027] The guide rail frame 41 is a part of the clamping sealing unit 4, which provides a sliding track so that the clamping platform 42 can move on it. This helps to adjust the position of the clamping platform 42 so that the zinc block 3 is better fixed.
[0028] The clamping platform 42 is a part that is slidably connected to the guide rail frame 41 and is used to carry and fix the sealing block 43. By adjusting the position of the clamping platform 42, the zinc block 3 can be tightly fixed.
[0029] The sealing block 43 is arranged on the clamping platform 42 , and its main function is to provide a sealing effect to prevent corrosive substances from entering the interior of the clamping base 2 , while fixing the zinc block 3 .
[0030] A screw rod 44 is threadedly connected to the guide rail frame 41 and is rotatably connected to the clamping platform 42. Screw rod 44 is threaded onto the guide rail frame 41, and rotating screw rod 41 drives the clamping platform 42 on the guide rail frame 41. This provides a simple and effective way to adjust the position of the clamping platform 42. A rotating handle 441 is provided on screw rod 44, which makes rotation of screw rod 44 effortless and convenient.
[0031] An adjustment platform 45 is slidably connected to the clamping platform 42. The adjustment platform 45 is rotatably connected to the screw 44. An elastic member 46 is provided between the adjustment platform 45 and the clamping platform 42. The device includes the adjustment platform 45 and the elastic member 46. The elastic member 46 is disposed between the adjustment platform 45 and the clamping platform 52, and the elastic member 46 provides a buffering and elastic support effect. This helps ensure that the clamping platform 42 can maintain appropriate pressure when securing the zinc block 3, and the zinc block 3 fits well within the clamping base 2, thereby improving the corrosion protection of the flange body 1 and preventing damage to the zinc block 3 caused by overtightening.
[0032] The elastic member 46 is a stainless steel arc-shaped spring piece. The material of the stainless steel arc-shaped spring piece has good corrosion resistance and elasticity, good stability, and long service life, and meets the use requirements of buffering and elastic support.
[0033] The clamping platform 42 is provided with a support column 421, which passes through the adjustment platform 45 and is fixedly connected to a stopper 422. The support column 421 is mounted on the clamping platform 42, passes through the adjustment platform 45, and is fixedly connected to the stopper 422. The support column 421 and the stopper 422 provide additional support, helping to maintain the stability and positional accuracy of the clamping platform 42. The stopper 422 is used to limit the range of movement of the clamping platform 42, preventing it from sliding excessively.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A corrosion-resistant butt-welding flange, comprising a flange body (1), characterized in that: The flange body (1) is provided with a clamping base (2), a zinc block (3) is embedded and clamped inside the clamping base (2), and a clamping sealing unit (4) for limiting the position of the zinc block (3) is provided on the clamping base (2); The clamping sealing unit (4) comprises a guide rail frame (41) arranged on the clamping base (2) and a clamping platform (42) movably clamped on the guide rail frame (41); a sealing block (43) is provided on the clamping platform (42); and the sealing block (43) is movably clamped inside the clamping base (2).
2. The corrosion-resistant butt welding flange according to claim 1, characterized in that: A screw rod (44) is threadedly connected to the guide rail frame (41), and the screw rod (44) is rotatably connected to the clamping platform (42).
3. The corrosion-resistant butt welding flange according to claim 2, characterized in that: An adjusting platform (45) is slidably connected to the clamping platform (42), and the adjusting platform (45) is rotatably connected to the screw rod (44). An elastic member (46) is provided between the adjusting platform (45) and the clamping platform (42).
4. The corrosion-resistant butt welding flange according to claim 3, characterized in that: The screw rod (44) is provided with a rotating handle (441).
5. The corrosion-resistant butt welding flange according to claim 3, characterized in that: A support column (421) is provided on the clamping platform (42), and the support column (421) passes through the adjustment platform (45) and is fixedly connected to a stopper (422).
6. The corrosion-resistant butt welding flange according to claim 4, characterized in that: The elastic member (46) is a stainless steel arc-shaped spring piece.