Maintenance device for steel wire rope
By designing a wire rope maintenance device, and automatically cleaning and applying lubricant using brush blocks and felt blocks, the problem of time-consuming and labor-consuming in traditional methods is solved, and efficient wire rope maintenance is achieved, which improves safety and efficiency.
Patent Information
- Application Number
- CN202422384295.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
Traditional wire rope maintenance methods are time-consuming and labor-intensive, inefficient, and potential risks to the health of operators, making it difficult to effectively remove dirt and replenish lubricants.
A wire rope maintenance device is designed, including a mounting frame and maintenance component, and the wire rope is cleaned and applied to lubricant using brush blocks and felt blocks. The wire rope size is adapted to different wire rope sizes through a telescopic adjustment mechanism, and the maintenance component is fixed using a locking mechanism.
Automatic wire rope cleaning and lubrication is achieved, efficiency is improved, time and risk of manual operation is reduced, and the normal operation of the wire rope is ensured.
Smart Images

Figure CN223228221U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a steel wire rope maintenance device, which is applicable to the technical field of steel wire rope maintenance devices. Background Art
[0002] Wire ropes are common components in production and everyday life. After prolonged operation, the lubricant within the ropes gradually dissipates, especially in high-temperature environments. When the lubricant dissipates onto the rope surface, it comes into contact with airborne dust, forming a thick layer of dirt. As the temperature drops, this dirt gradually hardens and adheres to the rope surface, forming a difficult-to-remove layer that seriously affects safety.
[0003] To ensure the normal operation of the conveyor belt, it needs to be maintained and lubricated regularly. The current conventional method for maintaining wire ropes is for a person to hold a maintenance cloth and wrap it around the wire rope. During operation, the wire rope and the maintenance cloth move relative to each other, thereby achieving maintenance to remove dirt from the wire rope. The method for replenishing lubricant on the wire rope is for a person to hold a felt cloth soaked in lubricant and wrap it around the wire rope. During operation, the wire rope and the felt cloth move relative to each other, thereby achieving even application of lubricant on the wire rope. Traditional maintenance and lubrication work is not only time-consuming and labor-intensive, but also inefficient and poses potential risks to the health of operators. Utility Model Content
[0004] The technical problem to be solved by the present invention is: in order to solve the above technical problem, the present invention provides a maintenance device for a steel wire rope.
[0005] The technical solution adopted by the utility model is: a maintenance device for a wire rope, characterized in that it has a mounting frame, and maintenance components are respectively provided on the mounting frame at both sides of the wire rope. The two maintenance components cooperate to surround the wire rope and maintain the wire rope when the wire rope and the maintenance components move relative to each other.
[0006] The maintenance component has at least two maintenance mechanisms, each of which has a mounting bracket, an end of the mounting bracket that cooperates with the second bracket is equipped with a second slider that slides with the second slide groove on the second bracket, and an end of the mounting bracket that cooperates with the wire rope is equipped with a maintenance block, and a telescopic adjustment mechanism is connected between two adjacent maintenance mechanisms.
[0007] The telescopic adjustment mechanism includes a first connecting rod and a second connecting rod installed on the mounting bracket. The middle parts of the first connecting rod and the second connecting rod are hingedly connected to the mounting bracket. Between two adjacent mounting brackets, the end of the first connecting rod on one mounting bracket is hingedly connected to the end of the second connecting rod on the other mounting bracket.
[0008] The maintenance block is mounted on a clamping block, and the clamping block is clamped on a mounting bracket.
[0009] The maintenance block is a brush block, and the materials of the bristles on the brush block are steel, polyurethane and steel in sequence along the axis direction of the wire rope.
[0010] The maintenance block is a felt block. An oil box is installed below the second bracket. Lubricant is stored in the oil box. An oil guide rope made of felt is connected between the felt block and the oil box.
[0011] A locking mechanism is installed between the first bracket and the second bracket. The locking mechanism has a connecting piece. A first end of the connecting piece is fixedly connected to the first bracket by a bolt, and a second end of the connecting piece is fixedly connected to the second bracket by a bolt.
[0012] The mounting frame comprises a first bracket, a first slide groove is formed on the first bracket, two first sliders which slide in cooperation with the first slide groove are installed on the first bracket, and second brackets are installed on each of the first sliders. The two second brackets can be respectively arranged at positions on both sides of the wire rope, and second slide grooves are formed on the side walls of the two second brackets corresponding to the wire rope, and the maintenance component can be slidably installed in the second slide grooves.
[0013] The beneficial effects of the present invention are as follows: the present invention installs a first slider that can move along a first chute on the first bracket on the first bracket, and provides a maintenance component on the first slider. This facilitates arranging the two first sliders on both sides of the wire rope and adjusting the positions of the first sliders in the first chute so that the two maintenance components can be moved to the two maintenance components to cooperate with the wire rope. When the wire rope is running, the maintenance block and the wire rope move relative to each other to maintain the wire rope. The present invention provides a telescopic adjustment mechanism between the maintenance mechanisms to facilitate adjusting the spacing between the maintenance mechanisms so that it can be applied to different numbers of wire ropes. The present invention mounts the maintenance block on the mounting bracket via a clamping block, making it convenient to mount the brush block on the mounting bracket when the wire rope needs to be maintained. When the brush block is mounted on the mounting bracket as a maintenance block, the brush block can clean the wire rope. The felt block is installed on the mounting bracket as a maintenance block. The lubricant in the oil box is replenished to the felt block under the action of the oil guide rope and is evenly applied to the wire rope when the wire rope and the felt block move relative to each other. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 : The structural representation of the utility model.
[0015] Figure 2 : The structural diagram of the installation frame in the utility model.
[0016] Figure 3 : A schematic structural diagram of the maintenance component in Example 1 of the present invention.
[0017] Figure 4 : A schematic structural diagram of the maintenance component in Example 2 of the present invention.
[0018] Figure 5 : Schematic diagram of the connection between the felt block and the oil box in Example 2 of the present invention.
[0019] Figure 6 : The structural diagram of the maintenance mechanism in the utility model.
[0020] In the figure: 1. Mounting frame; 1-1. First bracket; 1-2. First slider; 1-3. Second bracket; 2. Maintenance mechanism; 2-1. Mounting bracket; 2-2. Second slider; 2-3. Clamping block; 2-4. Brush block; 2-5. Felt block; 2-6. Oil guide rope; 2-7. Oil box; 3. Telescopic adjustment mechanism; 3-1. First connecting rod; 3-2. Second connecting rod; 4. Wire rope. DETAILED DESCRIPTION
[0021] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.
[0022] The first embodiment is a maintenance device for a steel wire rope 4, comprising a mounting frame 1, which is mounted on the ground or on a mounting base of a steel wire rope 4 driving device by means of bolts.
[0023] In this embodiment, the mounting frame 1 includes a first bracket 1-1, a first slide groove formed on the first bracket 1-1, two first sliders 1-2 that slide in cooperation with the first slide groove are mounted on the first bracket 1-1, and a second bracket 1-3 is mounted on each of the first sliders 1-2. A locking mechanism is mounted between the first bracket 1-1 and the second bracket 1-3, and the locking mechanism includes a connecting member, a first end of the connecting member being fixedly connected to the first bracket 1-1 by a bolt, and a second end of the connecting member being fixedly connected to the second bracket 1-3 by a bolt. In this way, the two second brackets 1-3 can move on the first bracket 1-1. After the second brackets 1-3 move to corresponding positions on the first bracket 1-1, the second brackets 1-3 are fixed to the first bracket 1-1 by tightening the bolts between the connecting member and the first bracket 1-1 and between the connecting member and the second bracket 1-3.
[0024] In this embodiment, the two second brackets 1-3 on the first bracket 1-1 need to be moved to positions on either side of the wire rope 4. Second chutes are formed on the sidewalls of the second bracket 1-3 corresponding to the wire rope 4, and a maintenance assembly is mounted on the second bracket 1-3, which slidably engages with the second chutes. The maintenance assembly includes at least two maintenance mechanisms 2, five in this embodiment. Each maintenance mechanism 2 includes a mounting bracket 2-1. A second slider 2-2 is mounted on the end of the mounting bracket 2-1 that engages with the second bracket 1-3, which slidably engages with the second chutes on the second bracket 1-3. A maintenance block is mounted on the end of the mounting bracket 2-1 that engages with the wire rope 4. A telescopic adjustment mechanism 3 is connected between adjacent maintenance mechanisms 2. The telescopic adjustment mechanism 3 facilitates adjustment of the positions of the maintenance assemblies, and the second slider 2-2 facilitates adjustment of the position of the maintenance assembly on the second bracket 1-3, making the maintenance device suitable for various types and arrangements of wire ropes 4.
[0025] In this embodiment, the telescopic adjustment mechanism 3 includes a first connecting rod 3-1 and a second connecting rod 3-2 mounted on the mounting bracket 2-1. The middle portions of the first connecting rod 3-1 and the second connecting rod 3-2 are hingedly connected to the mounting bracket 2-1. Between two adjacent mounting brackets 2-1, the end of the first connecting rod 3-1 on one mounting bracket 2-1 is hingedly connected to the end of the second connecting rod 3-2 on the other mounting bracket 2-1. This allows the spacing between two adjacent maintenance assemblies to be adjusted as the first connecting rod 3-1 and the second connecting rod 3-2 on the other maintenance assemblies rotate during the movement of the maintenance assemblies.
[0026] In this embodiment, the curing block is mounted on the clamping block 2-3, and the clamping block 2-3 is clamped on the mounting bracket 2-1. In this way, it is easy to clamp the curing block on the mounting bracket 2-1, thereby realizing the disassembly and replacement of the curing block on the mounting bracket 2-1.
[0027] In this embodiment, the maintenance block can be a brush block 2-4, and the material of the bristles on the brush block 2-4 is steel, polyurethane, and steel in the order along the axis of the wire rope 4. Thus, after the brush block 2-4 is installed on the mounting bracket 2-1, when the wire rope 4 and the brush block 2-4 move relative to each other, the brush block 2-4 will clean the wire rope 4.
[0028] The method of using this embodiment is:
[0029] Install the clamping block 2-3 with the brush block 2-4 on the mounting bracket 2-1, and move the maintenance mechanism 2 on both sides of the wire rope 4 to a position where it contacts the wire rope 4;
[0030] The steel wire rope 4 is started so that the oil stains on the steel wire rope 4 are removed during the relative movement of the steel wire rope 4 and the brush blocks 2-4.
[0031] The second embodiment is a maintenance device for a wire rope 4, which is substantially the same as the first embodiment, except that in this embodiment, the maintenance block can be a felt block 2-5, an oil box 2-7 is installed below the second bracket 1-3, and the oil box 2-7 contains lubricant. An oil guide rope 2-6 made of felt is connected between the felt block 2-5 and the oil box 2-7. In this way, after the brush block 2-4 completes the maintenance of the wire rope 4, the brush block 2-4 is removed from the mounting bracket 2-1 and the felt block 2-5 is installed on the mounting bracket 2-1. Under the action of the oil guide rope 2-6, the lubricant in the oil box 2-7 will be replenished into the felt block 2-5. At this time, when the wire rope 4 and the felt block 2-5 move relative to each other, the lubricant will be evenly applied to the wire rope 4.
[0032] The method of using this embodiment is:
[0033] Install the block 2-3 with the felt block 2-5 on the mounting bracket 2-1, install the oil box 2-7 under the second bracket 1-3, and move the maintenance mechanism 2 on both sides of the wire rope 4 to the contact position with the wire rope 4;
[0034] The steel wire rope 4 is started so that the lubricant is evenly applied to the steel wire rope 4 during the relative movement between the steel wire rope 4 and the brush blocks 2 - 4 .
[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wire rope maintenance device, characterized in that: A mounting frame (1) is provided, and maintenance components are respectively provided on the mounting frame (1) at positions on both sides of the steel wire rope (4). The two maintenance components cooperate to surround the steel wire rope (4) and maintain the steel wire rope (4) when the steel wire rope (4) and the maintenance components move relative to each other. The maintenance component has at least two maintenance mechanisms (2), the maintenance mechanism (2) has a mounting bracket (2-1), an end of the mounting bracket (2-1) that cooperates with the second bracket (1-3) is mounted with a second slider (2-2) that slidably cooperates with a second slide groove on the second bracket (1-3), and an end of the mounting bracket (2-1) that cooperates with the wire rope (4) is mounted with a maintenance block, and a telescopic adjustment mechanism (3) is connected between two adjacent maintenance mechanisms (2); The mounting frame (1) comprises a first bracket (1-1), a first slide groove is formed on the first bracket (1-1), two first sliders (1-2) slidingly matched with the first slide groove are mounted on the first bracket (1-1), and a second bracket (1-3) is mounted on each of the first sliders (1-2), and the two second brackets (1-3) can be respectively arranged at positions on both sides of the steel wire rope (4), and second slide grooves are formed on the side walls of the two second brackets (1-3) corresponding to the steel wire rope (4), and the maintenance component can be slidably mounted in the second slide grooves.
2. A steel wire rope maintenance device according to claim 1, characterized in that: The telescopic adjustment mechanism (3) comprises a first connecting rod (3-1) and a second connecting rod (3-2) mounted on a mounting bracket (2-1); the middle portions of the first connecting rod (3-1) and the second connecting rod (3-2) are hingedly connected to the mounting bracket (2-1); and the end portion of the first connecting rod (3-1) on one mounting bracket (2-1) between two adjacent mounting brackets (2-1) is hingedly connected to the end portion of the second connecting rod (3-2) on the other mounting bracket (2-1).
3. The steel wire rope maintenance device according to claim 1, characterized in that: The maintenance block is mounted on a clamping block (2-3), and the clamping block (2-3) is clamped on a mounting bracket (2-1).
4. The steel wire rope maintenance device according to claim 1, characterized in that: The maintenance block is a brush block (2-4), and the materials of the bristles on the brush block (2-4) are steel, polyurethane and steel in sequence along the axis direction of the steel wire rope (4).
5. The steel wire rope maintenance device according to claim 1, characterized in that: The maintenance block is a felt block (2-5), an oil box (2-7) is installed below the second bracket (1-3), lubricant is stored in the oil box (2-7), and an oil guide rope (2-6) made of felt is connected between the felt block (2-5) and the oil box (2-7).
6. The steel wire rope maintenance device according to claim 1, characterized in that: A locking mechanism is installed between the first bracket (1-1) and the second bracket (1-3), the locking mechanism having a connecting piece, a first end of the connecting piece being fixedly connected to the first bracket (1-1) by a bolt, and a second end of the connecting piece being fixedly connected to the second bracket (1-3) by a bolt.